Straw root stubble smashing and plastic film residue recycling combined machine

Abstract

The utility model relates to a straw stubble smashing and plastic film residue recycling combined machine. At present, most of straw returning machines and recycling machines in the market independently achieve one function and independently recycle straw, and the straw smashing and rubbing effects are poor. A straw stubble smashing and plastic film residue recycling combined machine comprises fan devices, a material throwing device and a recycling device, the tops of the fan devices are fixedly connected with the bottom of the material throwing device, and the two fan devices are fixedly installed above the recycling device; the recovery device comprises fixed crushing cutters, hammer claws, a hammer claw shaft, a main engine gearbox, a traction frame and a recovery device shell, the recovery device shell is rotationally connected with the hammer claw shaft and detachably connected with the traction frame, the hammer claws are spirally distributed and mounted on the shaft surface of the hammer claw shaft, and the fixed crushing cutters are mounted on the two sides of the interior of the recovery device shell; the main engine gearbox transmits to the belt pulley through a gear, and the end of the hammer claw shaft is connected with the belt pulley. The utility model is applied to the field of agricultural machinery.

Description

Technical Field

[0001] The utility model is applied to the field of agricultural machinery, and particularly relates to a combined operation machine for straw root stubble crushing and residual film recycling. Background Art

[0002] A straw returning machine is an agricultural machine that directly crushes and returns crop straw to the field. The straw returning machine cuts the straw in the field through a high-speed rotating blade, and evenly scatters it on the ground surface. These cut straws gradually rot and decompose in the soil, providing organic matter for the soil and improving the soil structure. In terms of straw utilization, there is also a straw recycling machine, which is a special agricultural machine for recycling crop straw. The straw recycling machine usually completes the recycling of straw through a series of actions such as picking up, conveying, and compressing. It picks up the straw in the field through a picking device, then cuts the straw into a certain length through a cutting device, and then conveys the straw to a compression device by a conveying device for compression.

[0003] At present, most of the straw returning machines and recycling machines on the market can only achieve one function separately, and the effects of separate recycling, straw crushing and wire drawing are poor. The straw returning machine uses a single throwing barrel, and after being picked up by the hammer claws, it is directly sprayed into the field through the throwing barrel, and cannot play a role in recycling. Therefore, this application provides a combined operation machine for straw root stubble crushing and residual film recycling. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a combined operation machine for straw root stubble crushing and residual film recycling, which can achieve the dual functions of straw root stubble crushing and residual film recycling.

[0005] The above purpose is achieved by the following technical solutions:

[0006] A combined operation machine for straw root stubble crushing and residual film recycling, which comprises a fan device and a throwing device. The top of the fan device is fixedly connected to the bottom of the throwing device, and further comprises a recycling device, and two fan devices are fixedly installed above the recycling device;

[0007] The recycling device includes a crushing fixed knife, hammer claws, a hammer claw shaft, a main engine gearbox, a traction frame and a recycling device housing. The recycling device housing is rotatably connected to the hammer claw shaft, and the recycling device housing and the traction frame are detachably connected. The hammer claws are spirally distributed on the shaft surface of the hammer claw shaft, and the crushing fixed knife is installed on both sides inside the recycling device housing;

[0008] The main engine gearbox is transmitted to a pulley through a gear, the end of the hammer claw shaft is connected to the pulley, and the pulley drives the hammer claw shaft to rotate after two-stage speed increase.

[0009] The described straw root stubble crushing and residual film recycling combined operation machine, the hammer claws are composed of a group of long hammer claws and a group of short hammer claws, and the ends of the long hammer claws and the short hammer claws are of U-shaped frame structure, and the midline position at the U-shaped frame is on the same vertical plane as the blade of the crushing fixed knife.

[0010] The described straw root stubble crushing and residual film recycling combined operation machine, the radial interval between the crushing fixed knives is 44.5 mm, the width of the hammer claw tip is 33 mm, and the gap between the hammer claw and the crushing fixed knife reduces straw omission.

[0011] The described straw root stubble crushing and residual film recycling combined operation machine, the recycling device housing includes mounting plates on both sides and a group of wear-resistant plates between the two mounting plates, and the group of wear-resistant plates is arranged between the two mounting plates.

[0012] The described straw root stubble crushing and residual film recycling combined operation machine, the fan device includes a fan housing, fan blades and a fan shaft, the fan shaft is connected to the fan blades, both sides of the fan shaft are rotationally connected to the bearing seats of the fan housing, and the top of the fan housing is fixedly connected to the recycling device housing through bolt assemblies.

[0013] The described straw root stubble crushing and residual film recycling combined operation machine, the throwing device includes a connecting flange, a throwing barrel and a dust removal screen, the bottom of the throwing barrel is integrally connected to the connecting flange, the dust removal screen is installed at the outlet of the throwing barrel, and the connecting flange is fixedly connected to the fan housing of the fan device through a group of bolt assemblies.

[0014] The beneficial effects achieved by the present utility model are:

[0015] 1. The present utility model adopts a double-spray throwing barrel, the hammer claws are arranged in a four-row spiral and combined with fixed knives, the picking is clean, the straw crushing and silk-making effects are good, and it can be directly used as feed for feeding cattle and sheep after collection, and it can also accelerate the decay speed after returning to the field. When it is necessary to return to the field alone, the double-spray throwing barrel directly sprays to the field. When recycling is needed, a collection vehicle is arranged at the rear of the throwing barrel to achieve the purpose of collecting as feed.

[0016] 2. In the present utility model, four rows of hammer claws are arranged in a spiral structure on the hammer claw shaft. By using the cooperation between the hammer claws and the crushing fixed knives, the crushing effect and silk-making effect of the straw are greatly improved, meeting the requirements for cattle and sheep feed. At the same time, all the plates of the whole vehicle are made of Q345 material plates, which greatly improves the service life of the machine, and wear-resistant plates are used in each part of the device to reduce machine wear and improve the service life of the machine.

[0017] 3. In the present utility model, crushing fixed knives are installed at multiple places in the recycling device. Through the crushing fixed knives, the straw is fully kneaded and crushed during the collection process to achieve an ideal effect. At the same time, at the outlet end of the throwing barrel, a screen dust removal device is adopted to reduce dust and impurities, making the material cleaner.

[0018] 4. The active power source of this utility model is a tractor. The power transmitted by the power take-off shaft of the tractor is transmitted to the main engine gearbox through a universal joint, and then transmitted to a pulley through gear transmission. After the belt doubles the speed, it drives the hammer claw shaft to rotate at high speed. The high-speed rotation of the hammer claw shaft generates a negative pressure at the feeding port of the collector. As the main engine moves forward, the straw is affected by the negative pressure and forcibly fed by the hammer claw knives. It is blocked by the front crushing fixed knife at the entrance of the drum and is sheared and torn for the first time. Subsequently, driven by the air flow and the hammer claw knives, it moves along the inner wall of the casing drum to the fixed knife and is blocked. Due to the blockage of the crushing fixed knife, the crushing fixed knife and the hammer claws form a shear pair to shear, strike, and rub the straw multiple times, turning it into small pieces or filaments. The straw that has become small pieces or filaments is sent into the fan, and the fan sends the straw into the throwing barrel. The throwing barrel throws the straw out or collects it into the receiving transport vehicle, and can achieve the dual functions of straw root stubble crushing and residual film recycling. Description of the Drawings

[0019] The drawings are used to provide a further understanding of this utility model, and constitute a part of the specification. Together with the embodiments of this utility model, they are used to explain this utility model and do not constitute a limitation to this utility model. In the drawings:

[0020] Attached Figure 1 is the structural schematic diagram of this utility model;

[0021] Attached Figure 2 is the structural schematic diagram of the recycling device;

[0022] Attached Figure 3 is Attached Figure 2 's bottom view;

[0023] Attached Figure 4 is the structural schematic diagram of the fan device;

[0024] Attached Figure 5 is the structural schematic diagram of the throwing device;

[0025] Attached Figure 6 is the structural schematic diagram of the connection between the hammer claw shaft and the hammer claws;

[0026] Attached Figure 7 is the identification diagram of the hammer claws arranged on the hammer claw shaft.

[0027] In the figures: 1. Fan device, 2. Throwing device, 3. Recycling device, 1-1. Fan housing, 1-2. Fan, 1-3. Fan shaft, 2-1. Connecting flange, 2-2. Throwing barrel, 2-3. Dust removal screen, 3-1. Crushing fixed knife, 3-2. Hammer claws, 3-3. Hammer claw shaft, 3-4. Main engine gearbox, 3-5. Towing frame, 3-6. Recycling device housing. Detailed Implementation Modes

[0028] The preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, and are not used to limit the present utility model.

[0029] Embodiment 1:

[0030] A combined harvester for straw root stubble crushing and residual film recycling, which comprises a fan device 1 and a throwing device 2. The top of the fan device is fixedly connected to the bottom of the throwing device. It further comprises a recycling device 3. Two fan devices are fixedly installed above the recycling device.

[0031] The recycling device includes a crushing fixed knife 3-1, a hammer claw 3-2, a hammer claw shaft 3-3, a main engine gearbox 3-4, a towing frame 3-5 and a recycling device housing 3-6. The recycling device housing is rotationally connected to the hammer claw shaft, and the recycling device housing is detachably connected to the towing frame. The hammer claws are spirally distributed on the shaft surface of the hammer claw shaft, and the crushing fixed knife is installed at both sides inside the recycling device housing. The whole vehicle's plates are made of Q345 material plates, which greatly improves the service life of the machine.

[0032] The main engine gearbox drives the belt pulley through gears, and the end of the hammer claw shaft is connected to the belt pulley. After the belt pulley increases the speed by two stages, it drives the hammer claw shaft to rotate.

[0033] The fan device shears, hits and rubs the straw multiple times, turning it into small pieces or filaments and sending it into the throwing cylinder through the fan device.

[0034] The throwing device blows the straw sent by the fan device to the throwing cylinder of the throwing device, and then throws the straw out from the outlet of the throwing cylinder or collects it into a receiving transport vehicle.

[0035] Embodiment 2:

[0036] For the combined harvester for straw root stubble crushing and residual film recycling according to Embodiment 1, the hammer claw is composed of a group of long hammer claws and a group of short hammer claws, and the ends of the long hammer claws and the short hammer claws are of U-shaped frame structure, and the midline position at the U-shaped frame is on the same vertical plane as the blade of the crushing fixed knife.

[0037] The hammer claws are arranged in a four-row spiral and combined with fixed knives, which can pick up cleanly, have good effects on straw crushing and silk rubbing. After collection, it can be directly used as feed for feeding cattle and sheep, and after returning to the field, it can accelerate the decay speed and be used as fertilizer. The four-row spiral arrangement of the hammer claws can recycle the straw without dead angles, effectively reducing the residual straw on the land and better laying a foundation for the next spring plowing.

[0038] Embodiment 3:

[0039] The straw stubble crushing and residual film recycling combined operation machine according to Embodiment 1 or 2, the radial spacing between the crushing fixed knives is 44.5 mm, the width of the hammer claw tip is 33 mm, and the gap between the hammer claw and the fixed knife effectively reduces straw omission. Through the high-speed rotation of the hammer claw shaft, the straw is better chopped into small pieces or short filaments.

[0040] Embodiment 4:

[0041] The straw stubble crushing and residual film recycling combined operation machine according to Embodiment 1 or 2 or 3, the recycling device housing includes mounting plates on both sides and a set of wear-resistant plates between the two mounting plates, and the set of wear-resistant plates is arranged between the two mounting plates.

[0042] The wear-resistant plate is a lining plate, and the mounting plates at both ends on the fan housing and the set of wear-resistant plates are of an integral structure. Among them, the hammer claw shaft passes through the mounting plate on the fan housing and is rotatably connected to the bearing seat on the mounting plate. The end of the hammer claw shaft is connected to the pulley, and the hammer claw shaft drives the pulley to rotate.

[0043] Embodiment 5:

[0044] The straw stubble crushing and residual film recycling combined operation machine according to Embodiment 1 or 2 or 3 or 4, the fan device includes a fan housing 1-1, fan blades 1-2 and a fan shaft 1-3. The fan shaft is connected to the fan blades, and both sides of the fan shaft are rotatably connected to the bearing seats of the fan housing. The top of the fan housing is fixedly connected to the recycling device housing through bolt assemblies.

[0045] The fan shaft adopts the technology of 40Cr modulation to ensure the strength of the shaft.

[0046] Embodiment 6:

[0047] The straw stubble crushing and residual film recycling combined operation machine according to Embodiment 1 or 2 or 3 or 4 or 5, the throwing device includes a connecting flange 2-1, a throwing cylinder 2-2 and a dust removal screen 2-3. The bottom of the throwing cylinder is integrally connected to the connecting flange, the dust removal screen is installed at the outlet of the throwing cylinder, and the connecting flange is fixedly connected to the fan housing of the fan device through a set of bolt assemblies.

[0048] If the double-spray throwing cylinder directly sprays to the field during field return, when recycling is needed, a collection vehicle is arranged at the rear of the throwing device to achieve the purpose of collecting as feed.

[0049] Working principle: The main power of this machine comes from a tractor. The power transmitted by the power output shaft of the tractor is transmitted to the main engine gearbox through a universal joint, and then to the pulley through gear transmission. After the belt doubles the speed, it drives the hammer claw shaft to rotate at high speed. The high-speed rotation of the hammer claw shaft creates a negative pressure at the feeding port of the collector. As the main machine moves forward, the straw is affected by the negative pressure and forcibly fed by the hammer claw knives. It is blocked by the front crushing fixed knife at the entrance of the drum and is sheared and torn for the first time. Subsequently, driven by the airflow and the hammer claw knives, it moves along the inner wall of the casing drum to the fixed knife and is blocked. Due to the obstruction of the crushing fixed knife, the crushing fixed knife and the hammer claws form a shearing pair to shear, strike, and knead the straw multiple times, turning it into small pieces or filaments. The straw that has become small pieces or filaments is sent into the fan, and the fan sends the straw into the throwing barrel. The throwing barrel throws the straw out or collects it into the receiving transport vehicle, achieving the dual functions of straw root stubble crushing and residual film recycling.

Claims

1. A straw root stubble crushing and residual film recycling combined operation machine, which comprises a fan device and a throwing device. The top of the fan device is fixedly connected to the bottom of the throwing device, and is characterized in that, It further includes a recycling device, and two blower devices are fixedly installed above the recycling device; The recycling device includes a crushing stationary knife, hammer claws, a hammer claw shaft, a main engine gearbox, a towing frame and a recycling device housing. The recycling device housing is rotationally connected to the hammer claw shaft, and the recycling device housing is detachably connected to the towing frame. Hammer claws are installed on the shaft surface of the hammer claw shaft in a spiral distribution, and the crushing stationary knife is installed at both sides inside the recycling device housing; The main engine gearbox drives the pulley through gears, and the end of the hammer claw shaft is connected to the pulley. After the pulley is speeded up by two stages, it drives the hammer claw shaft to rotate.

2. The straw root stubble crushing and residual film recycling combined operation machine according to claim 1, characterized in that The hammer claws are composed of a group of long hammer claws and a group of short hammer claws. The ends of the long hammer claws and the short hammer claws are of a U-shaped frame structure, and the midline position at the U-shaped frame is in the same vertical plane as the blade of the crushing stationary knife.

3. The straw root stubble crushing and residual film recycling combined operation machine according to claim 1, wherein, The radial interval between the crushing stationary knives is 44.5 mm, the width of the hammer claw tip is 33 mm, and the gap between the hammer claws and the crushing stationary knives reduces the omission of straw.

4. The straw root stubble crushing and residual film recycling combined operation machine according to claim 1, characterized in that, The recycling device housing includes mounting plates on both sides and a group of wear-resistant plates between the two mounting plates. The group of wear-resistant plates is arranged between the two mounting plates.

5. The straw root stubble crushing and residual film recycling combined operation machine according to claim 1, characterized in that The blower device includes a blower housing, blower blades and a blower shaft. The blower shaft is connected to the blower blades, and both sides of the blower shaft are rotationally connected to the bearing seats of the blower housing. The top of the blower housing is fixedly connected to the recycling device housing through bolt assemblies.

6. The straw root stubble crushing and residual film recycling combined operation machine according to claim 1, characterized in that, The throwing device includes a connecting flange, a throwing cylinder and a dust removal screen. The bottom of the throwing cylinder is integrally connected to the connecting flange. The dust removal screen is installed at the outlet of the throwing cylinder. The connecting flange is fixedly connected to the blower housing of the blower device through a group of bolt assemblies.

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