Steam recycling device of mold temperature controller

Through the steam recovery device of the mold temperature machine, the high-temperature and high-pressure refrigerant gas is condensed into water and recycled, solving the problem that steam is not recycled and converted during the distillation process, and achieving efficient energy utilization and cost reduction.

CN223144155UActive Publication Date: 2025-07-25ANHUI ZHONGWEN IND EQUIP CO LTD
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Patent Information

Application Number
CN202422432838.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-25
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The water vapor generated by the existing mold temperature machine during the distillation process is not recovered, and the steam is not effectively converted into available liquid water, resulting in waste of energy and high production costs.

Method used

The steam recycling device using a mold temperature machine is used to condense the high-temperature and high-pressure refrigerant gas into water through components such as separator, adjustable steam heat pump, heat transfer pipe, flash tank, etc., and evaporate it again through the flash tank to form recycling and reduce energy consumption.

Benefits of technology

The recycling and conversion of steam into available liquid water is realized, which reduces energy consumption and production costs and improves the recycling efficiency of steam.

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Abstract

The utility model relates to the field of steam recycling, and discloses a mold temperature controller steam recycling device which comprises a mold temperature controller steam incoming pipe, a separator is installed at one end of the mold temperature controller steam incoming pipe in a threaded mode, and a conveying pipe is installed on the other side of the separator through a bolt. High-temperature and high-pressure refrigerant gas is condensed into water through the first heat equipment and the second heat utilization equipment, the other end of the second condensate pipe is in bolted connection with the flash tank, the water is conveyed into the flash tank through the second condensate pipe, the heat absorption effect is achieved, the water is evaporated again through the flash tank, the condensation water concentration efficiency is improved, and the energy consumption is reduced. The energy consumption and the production cost are reduced, the generated steam is conveyed to the adjustable steam heat pump, and the redundant hot air is conveyed to the conveying pipeline to form circulation; compared with the prior art, the device has the effects of recycling water vapor generated during distillation and converting the water vapor into available liquid water.
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Description

Technical Field

[0001] This application relates to the field of steam recovery and utilization, and particularly to a steam recovery and utilization device for a mold temperature controller. Background Art

[0002] A mold temperature controller, also known as a mold temperature control machine, is a device specifically used to control the temperature of molds. It has wide applications in fields such as plastic product manufacturing, rubber processing, and metal smelting.

[0003] In the invention patent with the Chinese patent authorization announcement number CN110948650A, a steam recovery and utilization device applicable to a mold temperature controller disclosed in the specification includes a cavity, in which an electric heating device is arranged. An air inlet is arranged on the side wall of the cavity, and an exhaust port is arranged on the opposite side wall. The above-mentioned air inlet is connected to the outlet of the high-temperature steam passage in the mold temperature controller. A one-way valve is arranged at the position of the air inlet, and a temperature measuring device and a flow control valve are arranged at the position of the exhaust port. It also includes a power regulator for adjusting and controlling the working power of the electric heating device in real time. In this way, the steam utilized is reheated and raised in temperature repeatedly by the electric heating device arranged in the cavity of the steam recovery and utilization device, and the temperature of the steam after heating is measured in real time by the temperature measuring device arranged at the position of the exhaust port. When the temperature differs greatly from the standard value, the working power of the heating device is adjusted in time through the power regulator, so that the steam after secondary heating meets the usage requirements.

[0004] This document has carried out a series of designs for steam purification and temperature increase, but steam cannot be made pure by heating one or two times. It does not convert steam into utilizable water, does not have a design for cooling water, nor does it design the steam recovery into a circulating state. In many cases, steam is also generated during distillation, and the steam distilled out is not recycled. Utility Model Content

[0005] In order to solve the problems of not recovering the water vapor generated during distillation and not converting steam into utilizable liquid water, this application provides a steam recovery and utilization device for a mold temperature controller.

[0006] The steam recovery and utilization device for a mold temperature controller provided by this application adopts the following technical solutions:

[0007] A steam recovery and utilization device for a mold temperature controller, comprising a steam inlet pipe of the mold temperature controller. One end of the steam inlet pipe of the mold temperature controller is threadedly installed with a separator. The other side of the separator is bolted with a delivery pipe. One end of the delivery pipe is threadedly connected with an adjustable steam heat pump. The other end of the adjustable steam heat pump is bolted with a first heat transfer pipe. One end of the first heat transfer pipe is bolted with a heat-using device one. The other end of the first heat transfer pipe is bolted with a second heat transfer pipe. The other end of the second heat transfer pipe is bolted with a heat-using device two. The bottom end of the heat-using device two is bolted with a second condensate pipe. The bottom end of the heat-using device one is bolted with a first condensate pipe. The other end of the first condensate pipe is bolted with the second condensate pipe. The other end of the second condensate pipe is bolted with a flash tank. The top end of the flash tank is threadedly installed with the top end of the adjustable steam heat pump. The other side of the flash tank is bolted with a water supply pipe. The other end of the water supply pipe is bolted with a pump body. The pump body is provided with two holes. The other hole of the pump body is bolted with a water delivery pipe. The other end of the water delivery pipe is bolted with a water storage tank. The other side of the water storage tank is provided with a water pumping hole.

[0008] Preferably, a safety valve is provided at one end of the adjustable steam heat pump.

[0009] Preferably, sealing sleeves are threadedly connected to the outer parts of both ends of the steam inlet pipe of the mold temperature controller, the delivery pipe, the first heat transfer pipe, the second heat transfer pipe, the second condensate pipe, the first condensate pipe, the water supply pipe, and the water delivery pipe.

[0010] Preferably, a motor and a controller are fixedly connected to the top of the pump body.

[0011] Preferably, connection holes are provided in the middle of the bottom and top ends of the heat-using device one and the heat-using device two, and threads are provided on the inner side walls of the holes.

[0012] In summary, the present application includes the following beneficial technical effects:

[0013] 1. The high-temperature and high-pressure refrigerant gas is condensed into water by the heat-using device one and the heat-using device two. The other end of the second condensate pipe is bolted with a flash tank. The water is sent to the flash tank through the second condensate pipe to achieve the effect of absorbing heat. The water is evaporated again by the flash tank to improve the concentration efficiency of the condensate water, reduce energy consumption and production costs, and then the generated steam is sent to the adjustable steam heat pump, and the excess hot gas is sent to the conveying pipeline to form a cycle; compared with the prior art, it has the effects of being able to recover the water vapor generated during distillation and converting the steam into utilizable liquid water.

[0014] 2. The adjustable steam heat pump transports the high-temperature and high-pressure refrigerant gas to the heat-using device 1 through the heat transfer pipe 1, and then connects the heat transfer pipe 1 to the heat transfer pipe 2 to transport the high-temperature and high-pressure refrigerant gas to the heat-using device 2, achieving the effect of releasing heat; compared with the prior art, it has the effect of converting steam into condensate water. Brief Description of the Drawings

[0015] Figure 1 It is a top and front elevation structural schematic diagram of the application embodiment;

[0016] Figure 2 It is a bottom and front elevation structural schematic diagram of the application embodiment;

[0017] Figure 3 It is Figure 1 An enlarged structural schematic diagram of part A in

[0018] Description of the reference numerals: 1. Steam pipe from the mold temperature controller; 2. Separator; 3. Delivery pipe; 4. Adjustable steam heat pump; 5. Heat transfer pipe 1; 6. Heat-using device 1; 7. Heat transfer pipe 2; 8. Heat-using device 2; 9. Flash tank; 10. Pump body; 11. Water storage tank. Detailed Description of the Embodiment

[0019] The following Figures 1-3 further describes the present application in detail.

[0020] The embodiment of the present application discloses a steam recovery and utilization device for a mold temperature controller. Refer to Figure 1 and Figure 3, including the steam inlet pipe 1 of the mold temperature controller. One end of the steam inlet pipe 1 of the mold temperature controller is threadedly installed with a separator 2. The hot air is transmitted to the separator 2 through the steam inlet pipe 1 of the mold temperature controller for separating available resources, achieving the effect of separating steam resources. On the other side of the separator 2, a conveying pipe 3 is bolted. One end of the conveying pipe 3 is threadedly connected to an adjustable steam heat pump 4. The separated available steam is conveyed to the adjustable steam heat pump 4 through the conveying pipe 3. The low-temperature and low-pressure refrigerant absorbs the heat of the low-level heat source in the conveying pipe 3 and then becomes a high-temperature and high-pressure refrigerant gas after being pressurized by a compressor. The other end of the adjustable steam heat pump 4 is bolted to a first heat transfer pipe 5. One end of the first heat transfer pipe 5 is bolted to a first heat-using device 6. The other end of the first heat transfer pipe 5 is bolted to a second heat transfer pipe 7. The other end of the second heat transfer pipe 7 is bolted to a second heat-using device 8. The adjustable steam heat pump transmits the high-temperature and high-pressure refrigerant gas to the first heat-using device 6 through the first heat transfer pipe 5, and then connects the first heat transfer pipe 5 to the second heat transfer pipe 7 to convey the high-temperature and high-pressure refrigerant gas to the second heat-using device 8, achieving the effect of releasing heat. A second condensate pipe is bolted to the bottom end of the second heat-using device 8. A first condensate pipe is bolted to the bottom end of the first heat-using device 6. The other end of the first condensate pipe is bolted to the second condensate pipe. The high-temperature and high-pressure refrigerant gas is condensed into water by the first heat-using device 6 and the second heat-using device 8. The other end of the second condensate pipe is bolted to a flash tank 9. The water is sent to the flash tank 9 through the second condensate pipe, achieving the effect of absorbing heat. The top end of the flash tank 9 is threadedly installed with the top end of the adjustable steam heat pump 4. The water is evaporated again by the flash tank 9 to improve the concentration efficiency of the condensate water, reduce energy consumption and production costs, and then the generated steam is sent to the adjustable steam heat pump 4. The excess hot air is sent to the conveying pipeline to form a cycle, achieving the effect of recycling steam. A water supply pipe is bolted to the other side of the flash tank 9. The other end of the water supply pipe is bolted to a pump body 10. The pump body 10 is provided with two holes. Another hole of the pump body 10 is bolted to a water delivery pipe. The other end of the water delivery pipe is bolted to a water storage tank 11. A water extraction hole is provided on the other side of the water storage tank 11. The purified condensate water in the flash tank 9 is pumped out by the pump body 10 and sent to the water storage tank 11 through the water delivery pipe of the pump body 10. When water is needed, open the water extraction hole of the water storage tank 11 to connect to the external pipeline and pump out the water 1 for irrigating farmland.

[0021] Refer to Figure 1 , a safety valve is provided at one end of the adjustable steam heat pump 4. In case of an emergency, the adjustable steam heat pump 4 can be controlled through the safety valve to avoid property losses.

[0022] Refer to Figure 2 , sealing connection sleeves are threadedly connected to the outer parts of both ends of the steam inlet pipe 1 of the mold temperature controller, the conveying pipe 3, the first heat transfer pipe 5, the second heat transfer pipe 7, the second condensate pipe, the first condensate pipe, the water supply pipe, and the water delivery pipe. Connecting each device through the sealing connection sleeves can prevent pipeline leakage and facilitate the connection of devices.

[0023] Refer to Figure 1 , a motor and a controller are fixedly connected to the top of the pump body 10. The motor generates power for pumping out condensate, and the controller is a device that controls the operation of the motor, achieving the effect of controlling the pump body 10.

[0024] Refer to Figure 2 , connection holes are provided in the middle of the bottom and top of the heat-using device one 6 and the heat-using device two 8. Threads are provided on the inner side walls of the holes. Steam is received through the connection holes, and then the steam is converted into condensate by the heat-using device one 6 and the heat-using device two 8, achieving the effect of converting gas into liquid.

[0025] The implementation principle of a steam recovery and utilization device of a mold temperature controller in an embodiment of the present application is as follows: First, hot gas is transmitted to the separator 2 through the steam supply pipe 1 of the mold temperature controller for separating available resources. Secondly, the separated available steam is transmitted to the adjustable steam heat pump 4 through the transmission pipe 3. The low-temperature and low-pressure refrigerant absorbs heat from the low-temperature heat source in the transmission pipe 3, and then becomes a high-temperature and high-pressure refrigerant gas after being pressurized by the compressor. The adjustable steam heat pump 4 transmits the high-temperature and high-pressure refrigerant gas to the heat-using device one 6 through the heat transfer pipe one 5, and then connects the heat transfer pipe one 5 to the heat transfer pipe two 7 to transmit the high-temperature and high-pressure refrigerant gas to the heat-using device two 8, achieving the effect of releasing heat. The high-temperature and high-pressure refrigerant gas is condensed into water by the heat-using device one 6 and the heat-using device two 8. The other end of the condensate pipe two is bolted to the flash tank 9, and the water is sent to the flash tank 9 through the condensate pipe two, achieving the effect of absorbing heat. The water is evaporated again by the flash tank 9 to improve the concentration efficiency of the condensate, reduce energy consumption and production costs. Then, the generated steam is sent to the adjustable steam heat pump 4, and the excess hot gas is sent to the transmission pipeline to form a cycle, achieving the effect of recycling the steam. Turn on the controller switch to start the motor, and the purified condensate in the flash tank 9 is pumped out by the pump body 10 and sent to the water storage tank 11 through the water delivery pipe of the pump body 10. Finally, when water is needed, open the water extraction hole of the water storage tank 11 to connect to the external pipeline and pump out the water 1 for irrigating farmland.

[0026] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;

[0027] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference may be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0028] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

[0029] The above are all the preferred embodiments of this application, and do not limit the protection scope of this application accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of this application shall be covered by the protection scope of this application.

Claims

1. A steam recovery and utilization device for a mold temperature controller, comprising a steam inlet pipe (1) of the mold temperature controller, characterized in that, One end of the steam inlet pipe (1) of the mold temperature controller is threadedly installed with a separator (2). The other side of the separator (2) is bolted with a delivery pipe (3). One end of the delivery pipe (3) is threadedly connected to an adjustable steam heat pump (4). The other end of the adjustable steam heat pump (4) is bolted with a first heat transfer pipe (5). One end of the first heat transfer pipe (5) is bolted with a first heat-using device (6). The other end of the first heat transfer pipe (5) is bolted with a second heat transfer pipe (7). The other end of the second heat transfer pipe (7) is bolted with a second heat-using device (8). The bottom end of the second heat-using device (8) is bolted with a second condensate pipe. The bottom end of the first heat-using device (6) is bolted with a first condensate pipe. The other end of the first condensate pipe is bolted to the second condensate pipe. The other end of the second condensate pipe is bolted with a flash tank (9). The top end of the flash tank (9) is threadedly installed with the top end of the adjustable steam heat pump (4). The other side of the flash tank (9) is bolted with a water supply pipe. The other end of the water supply pipe is bolted with a pump body (10). The pump body (10) is provided with two holes. The other hole of the pump body (10) is bolted with a water delivery pipe. The other end of the water delivery pipe is bolted with a water storage tank (11). The other side of the water storage tank (11) is provided with a water pumping hole.

2. The steam recovery and utilization device of a mold temperature controller according to claim 1, characterized in that, One end of the adjustable steam heat pump (4) is provided with a safety valve.

3. The steam recovery and utilization device of a mold temperature control machine according to claim 1, characterized in that, Both ends of the steam inlet pipe (1) of the mold temperature controller, the delivery pipe (3), the first heat transfer pipe (5), the second heat transfer pipe (7), the second condensate pipe, the first condensate pipe, the water supply pipe, and the water delivery pipe are externally threadedly connected with sealing sleeves.

4. The steam recovery and utilization device of a mold temperature control machine according to claim 1, characterized in that, The top of the pump body (10) is fixedly connected with a motor and a controller.

5. The steam recovery and utilization device of a mold temperature controller according to claim 1, characterized in that, Both the middle of the bottom end and the top end of the first heat-using device (6) and the second heat-using device (8) are provided with connection holes, and the inner side walls of the holes are provided with threads.

Citation Information

Patent Citations

  • Concrete recycling device

    CN110948650A