Efficient spraying structure for suspension type paint spraying line

Through the gear-rack meshing design and fan collection box system, the problems of uneven spraying of suspended spray paint lines and incomplete paint mist treatment are solved, uniform spraying and paint recycling are achieved, and production efficiency and environmental protection are improved.

CN223145002UActive Publication Date: 2025-07-25LUOYANG WEIHANG METAL PROD CO LTD
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Patent Information

Application Number
CN202421516930.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-07-25
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

During the spraying process, traditional hanging spraying lines have problems such as uneven spraying and incomplete paint mist treatment, which affects the product appearance quality and production environment.

Method used

The meshing design of gears and racks is adopted to rotate the hooks and workpieces, and the paint mist treatment system of the fan and the collection box is combined to achieve all-round spraying and paint mist recycling, and the spray gun height is adjusted through an electric telescopic rod to adapt to different workpieces.

Benefits of technology

Ensure uniformity of spraying, improve coating quality, realize the recycling of paint, improve the versatility and flexibility of the production line, and reduce costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223145002U_ABST
    Figure CN223145002U_ABST
Patent Text Reader

Abstract

The utility model provides an efficient spraying structure for a suspension type paint spraying line, which comprises a bottom plate, a track is arranged above the bottom plate through supporting legs, a connecting rod is arranged on the track in a sliding manner, a hook is rotatably arranged at the lower end of the connecting rod, a gear is arranged on the hook, a rack is arranged on the track in a suspension manner, and the rack is connected with the connecting rod. When the connecting rod moves on the track, the gear rotates on the rack so as to drive the hook and the workpiece on the hook to rotate, and therefore all-directional spraying of the spray gun is achieved. According to the efficient spraying structure of the suspension type paint spraying line, the hook and the workpiece are rotated through the cooperation of the gear and the rack, the uniformity and comprehensive coverage of paint spraying are ensured, and the coating quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of painting, in particular to an efficient spraying structure for a suspension type painting line. Background Technique

[0002] A suspension type painting line is a device used in the spraying process, mainly used to hang painting parts to keep them stable during the spraying process and facilitate operation. The suspension type painting line usually consists of a suspension rod, a hook, a transmission device, a control system, etc. By adjusting the height and position of the hook, it can adapt to spraying parts of different sizes and shapes, so as to achieve efficient spraying operations.

[0003] During the spraying process of the traditional suspension type painting line, problems such as uneven spraying and incomplete treatment of paint mist are often faced, which affect the appearance quality of products and the production environment. Therefore, it is of great significance to develop an efficient spraying structure that can achieve omnidirectional uniform spraying and effectively collect and recycle paint mist. Content of the Utility Model

[0004] The purpose of the utility model is to provide an efficient spraying structure for a suspension type painting line, aiming to solve the problems in the prior art that the traditional suspension type painting line often faces problems such as uneven spraying and incomplete treatment of paint mist during the spraying process, which affect the appearance quality of products and the production environment.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an efficient spraying structure for a suspension type painting line, including a bottom plate. Above the bottom plate, a track is arranged through support legs. A connecting rod is slidably arranged on the track. The lower end of the connecting rod is rotatably provided with a hook. A gear is arranged on the hook. A rack is hung on the track, and the gear meshes with the rack. When the connecting rod moves on the track, the gear rotates on the rack, thereby driving the hook and the workpiece on the hook to rotate, so as to achieve omnidirectional spraying of the spray gun.

[0006] Preferably, a support rod is arranged on the track, and a spray gun is clamped on the support rod. A blower is arranged on the bottom plate. An air suction disc is arranged at the air inlet end of the blower, and the air suction disc is located on one side of the hook. The air outlet end of the blower is communicated with a collection box. When the blower works, the excess paint mist is sucked away and transported to the inside of the collection box for recycling.

[0007] Preferably, an air pump is arranged on one side of the collection box. A hose is arranged at the air outlet end of the air pump, and the other end of the hose is communicated to the inside of the spray gun. The air pump transports the paint water inside the collection box to the spray gun.

[0008] Preferably, the support rod is an electric telescopic rod, and the electric telescopic rod expands and contracts to control the height of the spray gun to adapt to workpieces of different heights.

[0009] Preferably, ventilation holes are provided on the collection box.

[0010] Preferably, a support plate is provided on the suction disc.

[0011] The beneficial effects of the present utility model are as follows:

[0012] 1. When the present utility model is in use, the high-efficiency spraying structure of the suspended painting line of the present utility model makes the hook and the workpiece rotate through the cooperation of the gear and the rack, ensuring the uniformity and full coverage of the painting, and improving the painting quality.

[0013] 2. When the present utility model is in use, the integrated paint mist treatment system effectively solves the environmental protection problem. The cooperation of the air pump and the collection box realizes the recycling of the paint, which is both environmentally friendly and economical. The design of the electric telescopic support rod enables the structure to flexibly adapt to the spraying requirements of workpieces of different sizes, improving the versatility and flexibility of the production line. Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment of the present utility model.

[0015] Figure 2 It is a specific embodiment of the present utility model Figure 1 The schematic diagram of the structure at A in.

[0016] Figure 3 It is a schematic diagram of the structure of the fan of a specific embodiment of the present utility model.

[0017] In the figure: 1, bottom plate; 2, hose; 3, track; 4, connecting rod; 5, hook; 6, gear; 7, rack; 8, ventilation hole; 9, fan; 10, suction disc; 11, collection box; 12, air pump; 13, spray gun; 14, support rod. Specific Embodiments

[0018] The following further describes the specific embodiments of the present utility model in conjunction with the drawings.

[0019] As Figures 1-3 shown, a high-efficiency spraying structure for a suspended painting line includes a bottom plate 1. Above the bottom plate 1, a track 3 is provided through support legs. A connecting rod 4 is slidably arranged on the track 3. The lower end of the connecting rod 4 is rotatably provided with a hook 5. A gear 6 is provided on the hook 5. A rack 7 is suspended on the track 3, and the gear 6 meshes with the rack 7. When the connecting rod 4 moves on the track 3, the gear 6 rotates on the rack 7 to drive the hook 5 and the workpiece on the hook 5 to rotate, thereby realizing the omnidirectional spraying of the spray gun 13.

[0020] In this embodiment, the meshing design of the gear 6 and the rack 7 is such that when the connecting rod 4 moves along the track 3, the hook 5 rotates accordingly, and the workpiece suspended on the hook 5 also rotates in all directions, ensuring that the spray gun 13 can perform a comprehensive and uniform spraying operation on the surface of the workpiece.

[0021] As Figure 1 shown, a support rod 14 is provided on the track 3, and a spray gun 13 is snap - fitted on the support rod 14. A blower 9 is provided on the bottom plate 1. An air suction disc 10 is provided at the intake end of the blower 9, and the air suction disc 10 is located on one side of the hook 5. The outlet end of the blower 9 is communicated with a collection box 11. When the blower 9 operates, it sucks away the excess paint mist and transports it to the inside of the collection box 11 for recycling.

[0022] In this embodiment, the blower 9 is placed near the hook 5. When it operates, it can effectively suck in the excess paint mist, which is then sent into the collection box 11 connected to the outlet end of the blower 9, realizing the centralized recovery of the paint mist.

[0023] As Figure 1 shown, an air pump 12 is provided on one side of the collection box 11. The outlet end of the air pump 12 is provided with a hose 2, and the other end of the hose 2 is communicated to the inside of the spray gun 13. The air pump 12 transports the paint water inside the collection box 11 to the spray gun 13.

[0024] In this embodiment, the air pump 12 is installed on the side of the collection box 11. The output end of the air pump 12 communicates with the inside of the spray gun 13 through the hose 2, realizing the extraction of the filtered or treated paint water from the collection box 11 and re - transporting it back to the spray gun 13 for use. This design greatly improves the utilization rate of the paint and reduces the cost.

[0025] As Figure 1 shown, the support rod 14 is an electric telescopic rod, and the electric telescopic rod expands and contracts to control the height of the spray gun 13 to adapt to workpieces of different heights.

[0026] In this embodiment, the support rod 14 is designed as an electric telescopic rod, which can automatically adjust the height of the spray gun 13 according to the different height requirements of the workpiece through electric control, ensuring the flexibility and adaptability of the spraying operation.

[0027] As Figure 1 shown, the collection box 11 is provided with a ventilation hole 8.

[0028] In this embodiment, the collection box 11 is provided with a ventilation hole 8, which helps to balance the internal air pressure and maintain a good working environment.

[0029] Working principle: The meshing design of gear 6 and rack 7 enables the hook 5 to rotate as the connecting rod 4 moves along the track 3. The workpiece suspended on the hook 5 also rotates in all directions, ensuring that the spray gun 13 can perform a comprehensive and uniform spraying operation on the surface of the workpiece. The fan 9 is placed near the hook 5 and can effectively suck in the excess paint mist during operation. This paint mist is then sent into the collection box 11 connected to the air outlet end of the fan 9, realizing the centralized recovery of the paint mist. An air pump 12 is installed on the side of the collection box 11. The output end of the air pump 12 communicates with the inside of the spray gun 13 through a hose 2, realizing the extraction of the filtered or treated paint water from the collection box 11 and re-transporting it back to the spray gun 13 for use. This design greatly improves the utilization rate of the paint and reduces the cost.

[0030] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0031] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An efficient spraying structure for a suspension type spraying line, characterized in that It includes a bottom plate (1), above which a track (3) is provided through support legs. A connecting rod (4) is slidably arranged on the track (3). A hook (5) is rotatably arranged at the lower end of the connecting rod (4). A gear (6) is arranged on the hook (5). A rack (7) is hung on the track (3), and the gear (6) meshes with the rack (7).

2. The high-efficiency spraying structure for a suspended spraying line according to claim 1, characterized in that, A support rod (14) is arranged on the track (3), and a spray gun (13) is snap - connected to the support rod (14). A blower (9) is arranged on the bottom plate (1). An air suction disc (10) is arranged at the air inlet end of the blower (9), and the air suction disc (10) is located on one side of the hook (5). The air outlet end of the blower (9) is communicated with a collection box (11).

3. The high-efficiency spraying structure for a suspended spraying line according to claim 2, wherein, An air pump (12) is arranged on one side of the collection box (11). A hose (2) is arranged at the air outlet end of the air pump (12), and the other end of the hose (2) is communicated to the inside of the spray gun (13).

4. The high-efficiency spraying structure for a hanging paint spraying line according to claim 2, characterized in that, The support rod (14) is an electric telescopic rod.

5. The high-efficiency spraying structure for a suspended spraying line according to claim 3, characterized in that, Vent holes (8) are opened on the collection box (11).

6. The high-efficiency spraying structure for a suspended spraying line according to claim 2, wherein, A support plate is arranged on the air suction disc (10).