Soundproof coating dipping device for soundproof plate production

By setting up multiple plate placement frames and movable clamping frames in the impregnation device, combined with the design of double-head screws and disturbing plates, the impregnation uneven problem caused by the accumulation of plates during the impregnation process is solved, the impregnation and drying efficiency is improved, and the uniform contact between the sound insulation coating and the plate is achieved.

CN223145162UActive Publication Date: 2025-07-25ANHUI ANCAI NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422128540.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-25
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing impregnation devices cannot effectively separate and fix the plates during the impregnation process, resulting in contact and accumulation of the plates, making it difficult to ensure the impregnation uniformity.

Method used

A sound insulation coating impregnation device for the production of sound insulation panels is designed. Fixed and movable clamping frames are set in multiple plate placement frames. Combined with double-headed screws, threaded seats and hinged arms, the plates are stabilized and fixed and spaced open, and the sound insulation coating is driven by the motor drive the shaft to disturb the sound insulation coating, and the drying efficiency is improved with the drying heating wire and the ventilation fan.

Benefits of technology

It effectively prevents the problem of impregnation unevenness caused by the accumulation of plates, improves the efficiency of the impregnation and drying process, ensures uniform contact between the sound insulation coating and the plate, and improves impregnation uniformity and drying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soundproof coating dipping device for soundproof plate production, which belongs to the technical field of soundproof plate production, and comprises a base, four upright post frames are fixed on the upper surface of the base, a dipping box body is fixedly arranged among the four upright post frames, a drying box body is fixedly arranged between the two upright post frames on the left side, and a drying box body is fixedly arranged between the two upright post frames on the right side. The dipping box body and the drying box body are oppositely arranged up and down, and an air cylinder is fixedly installed on the side face of the drying box body; by arranging the multiple plate containing frames, the fixed plate clamping frames and the movable plate clamping frames are arranged in the plate containing frames and used in cooperation with the double-thread screws, the threaded seats and the hinge arms, the multiple plates can be separately placed at intervals, and the plates can be stably fixed, clamped and placed; the problem of non-uniform impregnation caused by plate stacking is effectively prevented, the lower impregnation box body and the upper drying box body are used in cooperation, the impregnation procedure and the drying procedure are alternately carried out, and the operation efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sound insulation board production, and particularly relates to a sound insulation coating impregnation device for sound insulation board production. Background Technique

[0002] A sound insulation board is a board that functions for sound insulation effects. It is classified into building sound insulation and structure sound insulation. A sound insulation board cannot block all frequencies of sound. All objects have natural resonance frequencies. For sounds close to the resonance frequency of an object, the sound insulation effect of the sound insulation board is significantly reduced. There are differences between air-borne sound insulation boards and vibration sound insulation boards. An air-borne sound insulation board is a board that blocks sound propagating in the air. A vibration sound insulation board is a board and system that blocks sound propagating in rigid components such as a reinforced concrete integral house).

[0003] During the production and processing of sound insulation boards, a sound insulation coating needs to be processed on the surface of the boards. The commonly used method for processing the sound insulation coating is impregnation, where the boards are immersed in the sound insulation coating. In the existing impregnation devices, the boards are directly placed into the impregnation box during the impregnation process, and the boards cannot be effectively separated, fixed, and clamped. During the impregnation process, the boards are prone to contact each other and accumulate, making it difficult to ensure good impregnation uniformity. For this reason, we propose a sound insulation coating impregnation device for sound insulation board production. Content of the Utility Model

[0004] The purpose of the utility model is to provide a sound insulation coating impregnation device for sound insulation board production, so as to solve the problem that in the existing impregnation devices, the boards are directly placed into the impregnation box during the impregnation process, and the boards cannot be effectively separated, fixed, and clamped. During the impregnation process, the boards are prone to contact each other and accumulate, making it difficult to ensure good impregnation uniformity as mentioned in the above background technique.

[0005] To achieve the above object, the utility model provides the following technical solutions: A sound insulation coating impregnation device for the production of sound insulation plates, including a base, on the upper surface of the base are fixed four column frames, between the four column frames is fixedly installed an impregnation box body, and between the two left column frames is fixedly installed a drying box body. The impregnation box body and the drying box body are arranged opposite to each other, one below the other. On the side of the drying box body is fixedly installed a cylinder, at the end of the piston rod of the cylinder is fixedly installed a connecting block, on the side of the connecting block is fixedly installed a mounting plate, on the mounting plate are provided ventilation holes, on the lower surface of the mounting plate are fixed several plate placement frames, inside the plate placement frames are provided two plate clamping frames, the two plate clamping frames are arranged opposite to each other, one below the other. Among them, the upper plate clamping frame is fixed on the inner wall of the plate placement frame. The lower surface of the plate placement frame has a channel and on the inner wall of the channel are rotatably installed two rotating shafts one. On the side of the plate placement frame is fixedly installed a motor one, the output shaft of the motor one is fixedly connected to the corresponding rotating shaft one. Between the two rotating shafts one is fixedly installed a double-headed screw, on the threaded outer surfaces of both sections of the double-headed screw are threadedly installed threaded seats, on the threaded seats are hingedly installed hinge arms, and the other end of the hinge arm is hingedly connected to the lower plate clamping frame. On the side of the drying box body is provided a strip-shaped channel for the connecting block to pass through, and on the inner wall of the drying box body is fixedly installed a drying heating wire.

[0006] With the above solution, by setting multiple plate placement frames, with a fixed plate clamping frame and a movable plate clamping frame arranged inside the plate placement frames and used in cooperation with the double-headed screw, the threaded seats and the hinge arms, it is possible to achieve the spaced and separate placement of multiple plates and the stable fixed clamping placement of the plates, effectively preventing the problem of uneven impregnation caused by plate stacking. Moreover, the lower impregnation box body and the upper drying box body are used in cooperation, and the impregnation process and the drying process are carried out alternately, effectively improving the operation efficiency. By setting a ventilation fan in cooperation with the drying heating wire and the dust filter net, the flow efficiency of the hot gas can be improved, and thus the drying efficiency can be improved. By setting the motor two in cooperation with the rotating shaft two and the disturbing plate, the sound insulation coating can be disturbed, so that the sound insulation coating can better contact the plates, and the problem of the decrease in the impregnation uniformity of the plates caused by the deposition of the effective components of the sound insulation coating can be prevented.

[0007] In the above solution, it should be noted that the cylinder, the motor one, the motor two, the drying heating wire and the ventilation fan are all electrically connected to an external power supply.

[0008] As a preferred implementation manner, on the inner wall of the channel of the plate placement frame is fixedly installed a limiting strip, and on the side of the threaded seat is provided a limiting groove for the limiting strip to slide.

[0009] With the above - mentioned solution, by using the limit bar in cooperation with the limit groove, the threaded seat can be limited, supported and guided, so that the threaded seat has better stability during movement and is not prone to tilting and shaking.

[0010] As a preferred embodiment, a limit hole is formed in the side surface of the plate placing frame, and a limit rod is fixedly installed in the limit hole. A sliding block is slidably installed on the outer surface of the limit rod, and the sliding block is fixed to the lower surface of the plate clamping frame at the lower position.

[0011] With the above - mentioned solution, by using the limit rod in cooperation with the sliding block, the movably - arranged plate clamping frame can be supported, making the movement of the movably - arranged plate clamping frame more stable and not prone to shaking.

[0012] As a preferred embodiment, an installation cylinder is fixedly installed on the upper surface of the drying box body. A ventilation fan is fixedly installed inside the installation cylinder, and a dust filter net is detachably installed on the upper surface of the installation cylinder.

[0013] With the above - mentioned solution, by using the installation cylinder in cooperation with the ventilation fan, the ventilation fan can accelerate the flow of gas, better ensuring the drying effect of the hot gas on the plate. The setting of the dust filter net can prevent dust from being transported through the ventilation fan and polluting the plate.

[0014] As a preferred embodiment, a plurality of fixing screws are fixed on the upper surface of the installation cylinder. Through - holes for the fixing screws to pass through are formed in the dust filter net. A fixing nut is threadedly installed on the outer surface of the fixing screw, and the fixing nut is attached to and arranged on the upper surface of the dust filter net.

[0015] With the above - mentioned solution, by using the fixing screw in cooperation with the fixing nut, the disassembly and assembly operation of the dust filter net is convenient, and the threaded connection has good stability and is not prone to loosening.

[0016] As a preferred embodiment, a second motor is fixedly installed on the lower surface of the impregnation box body. The end of the output shaft of the second motor is fixedly installed with a second rotating shaft, and the second rotating shaft is rotatably installed on the lower surface of the impregnation box body. The top end of the second rotating shaft extends into the impregnation box body and is fixedly installed with a plurality of disturbing plates.

[0017] With the above - mentioned solution, the second motor drives the second rotating shaft to rotate, and then drives the disturbing plates to rotate, thereby disturbing the sound - insulating coating, enabling the sound - insulating coating to better contact the plate, and preventing the problem of uneven impregnation of the plate caused by the deposition of the effective components of the sound - insulating coating.

[0018] Compared with the prior art, the beneficial effects of the present utility model are:

[0019] The sound insulation coating impregnation device for the production of sound insulation boards can achieve the spaced placement of multiple boards and the stable and fixed clamping placement of the boards by setting multiple board placement frames, in which fixed board clamping frames and movable board clamping frames are arranged and used in cooperation with double-headed screws, threaded seats and articulated arms. This effectively prevents the problem of uneven impregnation caused by board stacking. Moreover, the impregnation box below and the drying box above are used in cooperation, and the impregnation process and the drying process are carried out alternately, effectively improving the operation efficiency.

[0020] The sound insulation coating impregnation device for the production of sound insulation boards can improve the heat gas flow efficiency and thus the drying efficiency by setting a ventilation fan in cooperation with a drying heating wire and a dust filter net. By setting a second motor in cooperation with a second rotating shaft and a disturbing plate, the sound insulation coating can be disturbed, so that the sound insulation coating can better contact the board, and the problem of the decline in the impregnation uniformity of the board caused by the deposition of the effective components of the sound insulation coating can be prevented. Brief Description of the Drawings

[0021] Figure 1 is a structural schematic diagram of the present utility model;

[0022] Figure 2 is a structural schematic diagram of the cross-section of the impregnation box of the present utility model;

[0023] Figure 3 is a structural schematic diagram of the mounting plate and the board placement frame of the present utility model;

[0024] Figure 4 is a structural schematic diagram of the board clamping frame of the present utility model;

[0025] Figure 5 is a structural schematic diagram of the double-headed screw of the present utility model;

[0026] Figure 6 is a structural schematic diagram of the cross-section of the drying box of the present utility model;

[0027] Figure 7 is an exploded schematic diagram of the mounting cylinder and the dust filter net of the present utility model.

[0028] In the figure: 1, base; 2, column frame; 3, impregnation box; 4, drying box; 5, cylinder; 6, connecting block; 7, mounting plate; 8, board placement frame; 9, board clamping frame; 10, first rotating shaft; 11, first motor; 12, double-headed screw; 13, threaded seat; 14, articulated arm; 15, drying heating wire; 16, limiting strip; 17, limiting rod; 18, sliding block; 19, mounting cylinder; 20, ventilation fan; 21, dust filter net; 22, fixing screw; 23, fixing nut; 24, second motor; 25, second rotating shaft; 26, disturbing plate. Detailed Embodiments

[0029] Please refer to Figure 1-7 , the present utility model provides a sound insulation coating impregnation device for sound insulation board production, including a base 1. Four column frames 2 are fixed on the upper surface of the base 1. An impregnation box body 3 is fixedly installed between the four column frames 2. A drying box body 4 is fixedly installed between the two left column frames 2. The impregnation box body 3 and the drying box body 4 are arranged opposite to each other, one below the other. A cylinder 5 is fixedly installed on the side of the drying box body 4. The end of the piston rod of the cylinder 5 is fixedly installed with a connecting block 6. A mounting plate 7 is fixedly installed on the side of the connecting block 6. Ventilation holes are opened on the mounting plate 7. A plurality of board placement frames 8 are fixed on the lower surface of the mounting plate 7. Two board clamping frames 9 are arranged inside the board placement frame 8, one below the other. The board clamping frame 9 at the upper position is fixed on the inner wall of the board placement frame 8. The lower surface of the board placement frame 8 has a channel, and two rotating shafts one 10 are rotatably installed on the inner wall of the channel. A motor one 11 is fixedly installed on the side of the board placement frame 8. The output shaft of the motor one 11 is fixedly connected to the corresponding rotating shaft one 10. A double-headed screw 12 is fixedly installed between the two rotating shafts one 10. Threaded seats 13 are threadedly installed on the threaded outer surfaces of the two sections of the double-headed screw 12. An articulated arm 14 is hingedly installed on the threaded seat 13. The other end of the articulated arm 14 is hingedly connected to the board clamping frame 9 at the lower position. A strip-shaped channel for the connecting block 6 to pass through is opened on the side of the drying box body 4. A drying heating wire 15 is fixedly installed on the inner wall of the drying box body 4.

[0030] By setting a plurality of board placement frames 8, with a fixed board clamping frame 9 and a movable board clamping frame 9 arranged inside the board placement frame 8 and used in cooperation with the double-headed screw 12, the threaded seat 13 and the articulated arm 14, it is possible to realize the spaced placement of multiple boards and the stable fixed clamping placement of the boards, effectively preventing the problem of uneven impregnation caused by board stacking. Moreover, the lower impregnation box body 3 and the upper drying box body 4 are used in cooperation, and the impregnation process and the drying process are carried out alternately, effectively improving the operation efficiency. By setting a ventilation fan 20 and using it in cooperation with the drying heating wire 15 and the dust filter net 21, the flow efficiency of the hot gas can be improved, and thus the drying efficiency can be improved. By setting a motor two 24 and using it in cooperation with the rotating shaft two 25 and the disturbing plate 26, the sound insulation coating can be disturbed, so that the sound insulation coating can better contact the board, and the problem of the decrease in the impregnation uniformity of the board caused by the deposition of the effective components of the sound insulation coating can be prevented.

[0031] Limit strips 16 are fixedly installed on the inner wall of the channel on the board placement frame 8. A limit groove for the limit strip 16 to slide is opened on the side of the threaded seat 13. By using the limit strip 16 in cooperation with the limit groove, the threaded seat 13 can be limited, supported and guided, so that the threaded seat 13 has better stability during movement and is not prone to tilting and shaking.

[0032] The side of the sheet placing frame 8 is provided with limit holes, and a limit rod 17 is fixedly installed in the limit holes. A sliding block 18 is slidably installed on the outer surface of the limit rod 17. The sliding block 18 is fixed to the lower surface of the sheet clamping frame 9 at the lower position. The cooperation of the limit rod 17 and the sliding block 18 can support the movably arranged sheet clamping frame 9, making the movement of the movably arranged sheet clamping frame 9 smoother and not easy to shake.

[0033] An installation cylinder 19 is fixedly installed on the upper surface of the drying box body 4. A ventilation fan 20 is fixedly installed inside the installation cylinder 19. A dust filter net 21 is detachably installed on the upper surface of the installation cylinder 19. By using the cooperation of the installation cylinder 19 and the ventilation fan 20, the ventilation fan 20 can accelerate the flow of gas, which can better ensure the drying effect of the hot gas on the sheet. The setting of the dust filter net 21 can prevent dust from being transported by the ventilation fan 20 and causing pollution to the sheet.

[0034] A plurality of fixing screws 22 are fixed on the upper surface of the installation cylinder 19. Through holes for the fixing screws 22 to pass through are provided on the dust filter net 21. A fixing nut 23 is threadedly installed on the outer surface of the fixing screw 22. The fixing nut 23 is attached to and arranged on the upper surface of the dust filter net 21. The cooperation of the fixing screw 22 and the fixing nut 23 facilitates the disassembly and assembly operation of the dust filter net 21, and the threaded connection has good stability and is not easy to loosen.

[0035] A motor two 24 is fixedly installed on the lower surface of the impregnation box body 3. The end of the output shaft of the motor two 24 is fixedly installed with a rotating shaft two 25. The rotating shaft two 25 is rotatably installed on the lower surface of the impregnation box body 3. The top end of the rotating shaft two 25 extends into the impregnation box body 3 and is fixedly installed with a plurality of stirring plates 26. The motor two 24 drives the rotating shaft two 25 to rotate, thereby driving the stirring plates 26 to rotate, so as to stir the sound insulation coating, enabling the sound insulation coating to better contact the sheet and preventing the problem of uneven impregnation of the sheet caused by the deposition of the effective components of the sound insulation coating.

[0036] When in use, in the initial state, the plate placing frame 8 is located between the impregnation box 3 and the drying box 4, sound insulation paint is added to the impregnation box 3, the plate to be impregnated is placed in the plate placing frame 8, and the motor 11 is started to drive the rotating shaft 10 to drive the double-headed screw 12 to rotate, thereby driving the threaded seat 13 to move, and then under the action of the articulated arm 14, the lower plate placing frame 8 is driven to move upward, so that the two plate placing frames 8 are used to clamp and fix the plates. After fixing, stop the motor 11, and place and clamp the plates at the remaining positions in turn. After fixing, start the cylinder 5 to drive the connecting block 6 to drive the mounting plate 7 to move downward, thereby driving The plate placing frame 8 moves downward into the impregnation box 3 so that the plate is submerged in the sound insulation paint, and then the cylinder 5 is stopped and the motor 24 is started. The motor 24 drives the rotating shaft 25 to drive the disturbance plate 26 to rotate to achieve the disturbance of the sound insulation paint, ensuring uniform impregnation and preventing the deposition of effective ingredients. After the impregnation, the cylinder 5 is started again to drive the plate placing frame 8 to move upward to separate from the impregnation box 3 and enter the drying box 4, and the drying heating wire 15 and the ventilation fan 20 are started. The drying heating wire 15 works to dry the impregnated plate, and the ventilation fan 20 accelerates the circulation of hot gas to improve the drying efficiency. At the same time, the dust filter 21 filters the gas to prevent dust from entering.

Claims

1. A sound insulation coating impregnation device for the production of sound insulation plates, characterized in that: It includes a base (1). Four column frames (2) are fixedly installed on the upper surface of the base (1). An impregnation box body (3) is fixedly installed between the four column frames (2). A drying box body (4) is fixedly installed between the two column frames (2) on the left. The impregnation box body (3) and the drying box body (4) are arranged relatively, one below the other. A cylinder (5) is fixedly installed on the side of the drying box body (4). A connecting block (6) is fixedly installed at the end of the piston rod of the cylinder (5). An installation plate (7) is fixedly installed on the side of the connecting block (6). Ventilation holes are formed in the installation plate (7). A plurality of plate placing frames (8) are fixedly installed on the lower surface of the installation plate (7). Two plate clamping frames (9) are arranged inside the plate placing frame (8), one below the other. The plate clamping frame (9) at the upper position is fixed on the inner wall of the plate placing frame (8). The lower surface of the plate placing frame (8) has a channel, and two rotating shafts one (10) are rotatably installed on the inner wall of the channel. A motor one (11) is fixedly installed on the side of the plate placing frame (8). The output shaft of the motor one (11) is fixedly connected to the rotating shaft one (10) at the corresponding position. A double-headed screw rod (12) is fixedly installed between the two rotating shafts one (10). Threaded seats (13) are threadedly installed on the threaded outer surfaces of the two sections of the double-headed screw rod (12). An articulated arm (14) is hingedly installed on the threaded seat (13). The other end of the articulated arm (14) is hingedly connected to the plate clamping frame (9) at the lower position. A strip-shaped channel for the connecting block (6) to pass through is formed on the side of the drying box body (4). A drying heating wire (15) is fixedly installed on the inner wall of the drying box body (4).

2. The sound insulation coating impregnation device for the production of sound insulation plates according to claim 1, characterized in that: A limiting strip (16) is fixedly installed on the inner wall of the upper channel of the plate placing frame (8). A limiting groove for the limiting strip (16) to slide is formed on the side of the threaded seat (13).

3. The sound insulation coating impregnation device for the production of sound insulation plates according to claim 1, characterized in that: A limiting hole is formed on the side of the plate placing frame (8), and a limiting rod (17) is fixedly installed in the limiting hole. A sliding block (18) is slidably installed on the outer surface of the limiting rod (17). The sliding block (18) is fixed on the lower surface of the plate clamping frame (9) at the lower position.

4. The sound insulation coating impregnation device for sound insulation board production according to claim 1, characterized in that: An installation cylinder (19) is fixedly installed on the upper surface of the drying box body (4). A ventilation fan (20) is fixedly installed inside the installation cylinder (19). A dust filter net (21) is detachably installed on the upper surface of the installation cylinder (19).

5. The sound insulation coating impregnation device for the production of sound insulation plates according to claim 4, characterized in that: A plurality of fixing screws (22) are fixed on the upper surface of the installation cylinder (19). Through holes for the fixing screws (22) to pass through are formed in the dust filter net (21). A fixing nut (23) is threadedly installed on the outer surface of the fixing screw (22). The fixing nut (23) is arranged in a fitting manner on the upper surface of the dust filter net (21).

6. The sound insulation coating impregnation device for the production of sound insulation plates according to claim 1, characterized in that: A second motor (24) is fixedly installed on the lower surface of the impregnation box body (3). The end of the output shaft of the second motor (24) is fixedly installed with a second rotating shaft (25). The second rotating shaft (25) is rotatably installed on the lower surface of the impregnation box body (3). The top end of the second rotating shaft (25) extends into the impregnation box body (3) and is fixedly installed with a plurality of disturbance plates (26).