Underwater manifold wet type heat preservation coating preheating device
By setting up a preheating device that snaps into the cavity and flexible heating sheet at the pipelines, elbows or tees of the underwater pipe cluster, the mold installation difficulties and high cost problems in the construction of the underwater pipe cluster are solved, and the rapid curing and forming of the wet insulation coating is achieved.
Patent Information
- Application Number
- CN202422171661.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the construction process, the wet insulation coating of underwater pipes has problems such as difficult mold installation, long construction period, high cost and difficult to adapt to complex structures.
A preheating device including a fastener cavity, a quick fixture and a flexible heating sheet is designed. The clamp cover is arranged on the outer periphery of the pipe, an elbow or a tee, and heated with a flexible heating sheet to ensure the curing and forming of the wet insulation coating.
The rapid and effective curing and forming of the wet insulation coating of underwater pipes has been achieved, reducing construction difficulty and cost, and improving construction efficiency.
Smart Images
Figure CN223145166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ash storage and ash transportation, in particular to a preheating device for an underwater pipeline wet insulation coating. Background Art
[0002] Due to the complex pipeline structure, many bends, and irregular appearance of underwater production facilities, the main method is to apply an external insulation material layer to separate the high-temperature hot fluid in the pipeline from the cold seawater outside. At present, the underwater pipeline wet insulation used in China is all manufactured by foreign contractors, and foreign wet insulation materials are used, resulting in a long construction period, high risk, and high cost. The underwater pipeline has a complex structure: the pipeline includes straight pipe sections, elbows, and tees. For the wet insulation coating of these parts, molds with corresponding shapes need to be prefabricated for the formation of the wet insulation coating. During the curing and forming process of the wet insulation coating, the mold needs to maintain a certain temperature, usually 60 - 80°C. In addition, due to the generally large volume of underwater pipelines, the wet insulation coating construction needs to be carried out at the underwater pipeline production site; due to the complex internal structure of the underwater pipeline and narrow working surfaces, mechanical or automatic installation of the mold cannot be achieved during the wet insulation coating construction, and only manual installation is possible; due to the complex structure of the underwater pipeline, including pipe fittings of different shapes, the heating system needs to be able to adapt to molds of various different shapes and sizes. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a preheating device for an underwater pipeline wet insulation coating, which is provided with a buckling cavity that can cover the outer periphery of a pipeline, elbow, or tee. A flexible heating sheet is attached to the outer periphery of the buckling cavity, which can heat the pipeline, elbow, or tee of the underwater pipeline to ensure the curing and forming of its wet insulation coating.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions, including:
[0005] A pair of buckling cavities are arranged oppositely, and buckling parts are respectively arranged at the side edges of the buckling cavities; the buckling cavities are used to cover the outer periphery of a pipeline, elbow, or tee;
[0006] A plurality of quick clamps are respectively arranged at the side edges of the buckling cavities for connecting the buckling cavities;
[0007] A pair of flexible heating sheets, which are formed by connecting a plurality of evenly distributed ceramic heating blocks, are used to be attached to the outer surface of the buckling cavity for heating the buckling cavity;
[0008] A flexible heating sheet clamping member, whose base is arranged on the outer end surface of the buckling part, is used to clamp and fix the ceramic heating sheet on the outer periphery of the buckling cavity.
[0009] Preferably, the buckling cavities are a pipeline buckling cavity, an elbow buckling cavity and a tee buckling cavity respectively, which are respectively used for covering the outer periphery of a pipeline, an elbow or a tee.
[0010] Preferably, the quick clamp is a latch-type quick clamp.
[0011] Preferably, the flexible heating sheet clamping member is a spring clip with a plurality of bases uniformly arranged on the outer end face of the buckling portion.
[0012] Preferably, soft connecting wires are respectively arranged on the front end face and the right end face of the ceramic heating block, and a plug is arranged at the front end of the soft connecting wire; jacks are respectively arranged on the rear end face and the left end face of the ceramic heating block, and the jacks are adapted to the plugs; adjacent ceramic heating blocks are connected through the plugs and the jacks to form a flexible heating sheet suitable for fitting on the outer periphery of the buckling cavity.
[0013] Preferably, the thickness of the buckling cavity is 0.8 - 1.5 mm.
[0014] The beneficial effects of the present utility model are as follows: there is a buckling cavity that can cover the outer periphery of a pipeline, an elbow or a tee, and a flexible heating sheet is attached to the outer periphery of the buckling cavity, which can heat the pipeline, elbow or tee of the underwater pipeline network to ensure the curing and forming of its wet thermal insulation coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional Figure 1 .
[0016] Figure 2 is a three-dimensional Figure 2 .
[0017] Figure 3 is a three-dimensional view of the pipeline buckling cavity in the present utility model.
[0018] Figure 4 is a three-dimensional view of the elbow buckling cavity in the present utility model.
[0019] Figure 5 is a three-dimensional view of the tee buckling cavity in the present utility model.
[0020] Figure 6 is a three-dimensional view of the ceramic heating block in the present utility model.
[0021] Figure 7 is a three-dimensional view of the quick clamp in the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following further elaborates on the utility model in conjunction with the accompanying drawings, enabling those skilled in the art to implement it with reference to the text of the specification.
[0023] It should be understood that terms such as "having", "including", and "comprising" used herein do not exclude the presence or addition of one or other elements or their combinations.
[0024] As Figures 1-7 shown, a preheating device 1 for the wet insulation coating of an underwater pipeline assembly includes:
[0025] A pair of buckling cavities, which are arranged oppositely, and buckling parts are respectively provided at the side edges of the buckling cavities; the buckling cavities are used to cover the outer periphery of pipelines, elbows or tees.
[0026] A plurality of quick clamps 200 are respectively arranged at the side edges of the buckling cavities for connecting the buckling cavities.
[0027] A pair of flexible heating sheets 300, which are connected by a plurality of evenly distributed ceramic heating blocks 310, are used to fit on the outer surface of the buckling cavities for heating the buckling cavities.
[0028] A flexible heating sheet clamping member 400, whose base is arranged on the outer end surface of the buckling part, is used to clamp and fix the ceramic heating sheet 300 on the outer periphery of the buckling cavity.
[0029] During use, a pair of buckling cavities are buckled on the outer periphery of the pipeline, elbow or tee; then the pair of buckling cavities are quickly connected by the quick clamps 200; then the flexible heating sheet 300 is fitted on the outer surface of the buckling cavity and fixed on the outer surface of the buckling cavity by the flexible heating sheet clamping member 400. Then the flexible heating sheet 300 is connected to a power source to heat the pipeline, elbow or tee to ensure the curing and forming of its wet insulation coating.
[0030] In another embodiment, the buckling cavities are respectively a pipeline buckling cavity 110, an elbow buckling cavity 120 and a tee buckling cavity 130, which are respectively used to cover the outer periphery of pipelines, elbows or tees.
[0031] In another embodiment, the quick clamp 200 is a latch-type quick clamp, and its latch seat 210 and hook seat 220 are respectively located on both sides of the relatively buckled buckling cavities; a latch groove 211 is provided on the latch seat; a rotating shaft 221 is provided on the hook seat 220, a handle 222 is hinged to the rotating shaft 221, a latch 223 is connected to the driving shaft 224, and the handle 222 is connected to the driving shaft 224; the handle 222 drives the rotating shaft 224 to drive the latch 223 to snap into the latch groove 211 to achieve quick clamping.
[0032] In another embodiment, the flexible heating sheet clamp 400 is a spring clip with a plurality of bases evenly arranged on the outer end face of the fastening portion. As a preference, the spring clip is detachably connected to the fastening portion by a bolt.
[0033] In another embodiment, flexible connecting wires 311 are respectively arranged on the front end face and the right end face of the ceramic heating block 310, and a plug 312 is arranged at the front end of the flexible connecting wire 311; sockets 313 are respectively arranged on the rear end face and the left end face of the ceramic heating block 310, and the sockets 313 are adapted to the plugs 312; adjacent ceramic heating blocks 310 are connected through the plugs 312 and the sockets 313 to form a flexible heating sheet 300 suitable for fitting on the outer periphery of the fastening cavity.
[0034] In another embodiment, the thickness of the fastening cavity is 0.8 - 1.5 mm.
[0035] In summary, the underwater pipeline wet insulation coating preheating device 1 of the present utility model is provided with a fastening cavity capable of covering the outer periphery of a pipeline, an elbow or a tee joint, and a flexible heating sheet 300 is attached to the outer periphery of the fastening cavity, which can heat the pipeline, elbow or tee joint of the underwater pipeline to ensure the curing and forming of its wet insulation coating.
[0036] Although the embodiments of the present utility model have been disclosed as above, it is not limited to the applications listed in the specification and the embodiments. It can be fully applied to various fields suitable for the present utility model. For those familiar with the field, additional modifications can be easily achieved. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present utility model is not limited to the specific details and the illustrated examples here.
Claims
1. An underwater pipeline wet thermal insulation coating preheating device, characterized in that Comprising: A pair of buckling cavities, which are oppositely arranged, and buckling parts are respectively arranged on the side edges of the buckling cavities; the buckling cavities are used for covering the outer periphery of pipelines, elbows or tees; A plurality of quick clamps, which are respectively arranged on the side edges of the buckling cavities and are used for connecting the buckling cavities; A pair of flexible heating sheets, which are formed by connecting a plurality of evenly distributed ceramic heating blocks and are used for fitting on the outer surface of the buckling cavities to heat the buckling cavities; A flexible heating sheet clamping member, the base of which is arranged on the outer end surface of the buckling part and is used for clamping and fixing the ceramic heating sheet on the outer periphery of the buckling cavity.
2. The underwater pipeline wet thermal insulation coating preheating device according to claim 1, characterized in that: The buckling cavities are respectively a pipeline buckling cavity, an elbow buckling cavity and a tee buckling cavity, and are respectively used for covering the outer periphery of pipelines, elbows or tees.
3. The preheating device for the underwater pipeline wet thermal insulation coating according to claim 1, wherein: The quick clamp is a latch-type quick clamp.
4. The underwater pipeline wet thermal insulation coating preheating device according to claim 1, characterized in that: The flexible heating sheet clamping member is a plurality of spring clip sheets with bases evenly arranged on the outer end surface of the buckling part.
5. The preheating device for the underwater pipeline wet thermal insulation coating according to claim 1, characterized in that: Soft connecting wires are respectively arranged on the front end surface and the right end surface of the ceramic heating block, and plugs are arranged at the front ends of the soft connecting wires; sockets are respectively arranged on the rear end surface and the left end surface of the ceramic heating block, and the sockets are adapted to the plugs; adjacent ceramic heating blocks are connected through the plugs and the sockets to form a flexible heating sheet suitable for fitting on the outer periphery of the buckling cavity.
6. The underwater pipeline wet thermal insulation coating preheating device according to claim 1, characterized in that: The thickness of the buckling cavity is 0.8 - 1.5 mm.