Coating and drying equipment for electromagnetic heating release film
Through the combination of electromagnetic heating and non-magnetic isolation layer, the problems of glue layer crust and bubbles in electric heating and drying equipment are solved, and an energy-saving and stable production process is achieved.
Patent Information
- Application Number
- CN202421849483.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing electric heating and drying equipment is prone to the generation of glue crusts and bubbles, and it consumes high energy.
The electromagnetic heating method is adopted to generate a high-frequency alternating magnetic field to heat the release film through the electromagnetic wave generation coil assembly, and combine it with a non-magnetic isolation layer and an infrared temperature measuring probe to prevent the temperature from being too high or too low and reduce heat loss.
It effectively avoids the generation of glue layer crust and bubbles, reduces energy consumption, and improves the maintenance stability of the equipment and production cost-effectiveness.
Smart Images

Figure CN223145200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying equipment, in particular to a coating and drying equipment for electromagnetic heating release films. Background Art
[0002] Since the transfer coating process can effectively prevent the substrate of the film or tape from being subjected to high temperature, most products such as films or tapes with adhesive backing are produced using the transfer coating process. The coating and drying equipment used in the transfer coating process generally uses electric heating rods or electric heating wires to convert electrical energy into thermal energy of the electric heating rods or electric heating wires, and the thermal energy of the electric heating rods or electric heating wires is transferred to the air. The fan then blows the heated air to the release film in the coating machine and the liquid adhesive layer coated on the release film. The dried adhesive layer and the release film are compounded with the substrate of the film or tape, thereby transferring the adhesive layer to the surface of the substrate, completing the transfer coating process and the final product.
[0003] At present, the existing technology still has the following areas for improvement: the existing liquid glue layer is very likely to form a crust on the surface in the electric heating drying equipment, which makes it difficult for the solvent inside the liquid glue layer to evaporate and forms bubbles. Conventional electric heating drying equipment uses hot air to heat from the surface to the inside, which easily leads to the problem of crusting and bubbles. In the electric heating drying method, the flowing air needs to be heated to transfer heat. When removing the solvent, it will also take away a lot of heat, which consumes a lot of energy. Utility Model Content
[0004] In order to solve the above problems existing in the prior art, the utility model provides an electromagnetic heating release film coating and drying device, which can solve the problem that the existing transfer coating electric heating and drying equipment is prone to produce adhesive layer crusting and bubbles.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A coating and drying device for an electromagnetic heating release film, comprising a bottom plate, a left support roller, a right support roller, a non-magnetic isolation layer and an electromagnetic wave generating coil assembly, wherein the electromagnetic wave generating coil assembly is fixedly connected to the bottom plate, and a left isolation layer bracket and a right isolation layer bracket are fixedly arranged on the bottom plate, wherein the left isolation layer bracket and the right isolation layer bracket are respectively located on the left and right sides of the electromagnetic wave generating coil assembly, and both ends of one side of the non-magnetic isolation layer are respectively located on the left isolation layer bracket and the right isolation layer bracket;
[0007] Two left support frames and two right support frames are fixedly arranged on the bottom plate, the left support roller is rotatably connected to the two left support frames, the right support roller is rotatably connected to the two right support frames, the left support roller is located on the left side of the left isolation layer support, and the right support roller is located on the right side of the right isolation layer support;
[0008] The left and right infrared temperature sensors are fixedly arranged on the bottom plate. The left infrared temperature sensor is located on the left side of the left support frame, and the right infrared temperature sensor is located on the right side of the support frame.
[0009] Furthermore, both of the left support frames are integrally formed with the bottom plate, both of the right support frames are integrally formed with the bottom plate, the left isolation layer support is integrally formed with the bottom plate, and the right isolation layer support is integrally formed with the bottom plate.
[0010] Furthermore, the non-magnetic isolation layer, the left support roller and the right support roller are all made of aluminum alloy, and anti-sticking coatings are provided on both the left support roller and the right support roller.
[0011] Furthermore, the electromagnetic wave generating coil assembly is composed of four small circular electromagnetic wave generating coils.
[0012] Furthermore, the four small circular electromagnetic wave generating coils are connected in series.
[0013] Furthermore, the electromagnetic wave generating coil assembly is a large circular electromagnetic wave generating coil.
[0014] Furthermore, the electromagnetic wave generating coil assembly is composed of four small rectangular electromagnetic wave generating coils, and the four small rectangular electromagnetic wave generating coils are connected in series.
[0015] The beneficial effects of the present utility model are as follows:
[0016] (1) By providing the electromagnetic wave generating coil assembly, the technical effect that can be achieved is that an electromagnetic wave generating coil assembly is fixedly connected to the bottom plate, and the electromagnetic wave generating coil assemblies are connected in series. If one of the electromagnetic wave generating coils is damaged, all the electromagnetic wave generating coils will stop working, and it is very easy to feedback the problems of the equipment through temperature for easy maintenance. In the electromagnetic heating mode, the flowing air generated by the fan only serves to carry away the solvent vapor and does not need to be heated, so less heat is carried away during discharge, which is more energy-saving.
[0017] (2) By providing the left and right infrared temperature sensors, the technical effect that can be achieved is that the left and right infrared temperature sensors are fixedly arranged on the bottom plate. The left infrared temperature sensor is located on the left side of the left support frame, and the right infrared temperature sensor is located on the right side of the support frame. The left and right infrared temperature sensors respectively detect the bottom temperatures before and after the electromagnetic heating release film enters, preventing the temperature from being too high or too low. Both the left and right infrared temperature sensors are non-contact type, and can test the temperature faster and more sensitively.
[0018] (3) By setting up a non-magnetic isolation layer, the achievable technical effect is that both ends of one side of the non-magnetic isolation layer are respectively located on the left isolation layer bracket and the right isolation layer bracket. The non-magnetic isolation layer can prevent the accidentally overflowed liquid glue layer from dripping onto the electromagnetic wave generating coil assembly and contaminating the coil. Moreover, due to the non-magnetic property of the non-magnetic isolation layer, electromagnetic waves can pass through smoothly and reach the electromagnetic heating release film. The alternating magnetic field with a frequency of 20 kHz to 25 kHz is consistent with the frequency of household induction cookers, meeting the requirements of relevant standards and regulations. At the same time, the basic supply chain of various accessories can be shared with the induction cooker industry, making the production and maintenance of the supporting coating and drying equipment have stable and relatively low comprehensive costs. Brief Description of the Drawings
[0019] For the convenience of those skilled in the art to understand, the following further describes the present utility model in conjunction with the accompanying drawings.
[0020] Figure 1 Is a three-dimensional view of the present utility model;
[0021] Figure 2 Is a three-dimensional view of removing the non-magnetic isolation layer in the first embodiment;
[0022] Figure 3 Is a three-dimensional view of removing the non-magnetic isolation layer in the second embodiment;
[0023] Main element symbol description:
[0024] In the figure: 1, non-magnetic isolation layer; 2, right support roller; 3, right infrared temperature measurement probe; 4, right support frame; 5, right isolation layer bracket; 6, left isolation layer bracket; 7, bottom plate; 8, left infrared temperature measurement probe; 9, left support roller; 10, left support frame; 11, electromagnetic wave generating coil assembly. Detailed Embodiment
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application; obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0026] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0027] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0028] Embodiment 1:
[0029] Refer to Figures 1 to 2 , which is a coating and drying device for electromagnetic heating release film disclosed by the present utility model, including a bottom plate 7, a left support roller 9, a right support roller 2, a non-magnetic isolation layer 1, and an electromagnetic wave generating coil assembly 11. The electromagnetic wave generating coil assembly 11 is fixedly connected to the bottom plate 7. The left isolation layer bracket 6 and the right isolation layer bracket 5 are fixedly arranged on the bottom plate 7. The left isolation layer bracket 6 and the right isolation layer bracket 5 are respectively located on the left and right sides of the electromagnetic wave generating coil assembly 11. Both ends of one side of the non-magnetic isolation layer 1 are respectively located on the left isolation layer bracket 6 and the right isolation layer bracket 5.
[0030] Two left support frames 10 and two right support frames 4 are fixedly arranged on the bottom plate 7. The left support roller 9 is rotatably connected to the two left support frames 10, and the right support roller 2 is rotatably connected to the two right support frames 4. The left support roller 9 is located on the left side of the left isolation layer bracket 6, and the right support roller 2 is located on the right side of the right isolation layer bracket 5.
[0031] A left infrared temperature measuring probe 8 and a right infrared temperature measuring probe 3 are fixedly arranged on the bottom plate 7. The left infrared temperature measuring probe 8 is located on the left side of the left support frame 10, and the right infrared temperature measuring probe 3 is located on the right side of the support frame. The left infrared temperature measuring probe 8 and the right infrared temperature measuring probe 3 respectively detect the bottom temperature before and after the electromagnetic heating release film enters, to prevent the temperature from being too high or too low. The left infrared temperature measuring probe 8 and the right infrared temperature measuring probe 3 are both non-contact type, and can measure the temperature faster and more sensitively.
[0032] The non-magnetic isolation layer 1 prevents the accidentally overflowed liquid glue layer from dripping onto the electromagnetic wave generating coil assembly 11 and contaminating the coil. The non-magnetic property of the non-magnetic isolation layer 1 allows electromagnetic waves to pass through smoothly and reach the electromagnetic heating release film. The alternating magnetic field with a frequency of 20 kHz to 25 kHz is consistent with the frequency of a household induction cooker and meets the requirements of relevant standards and regulations. At the same time, the basic supply chain of various accessories can be shared with the induction cooker industry, making the production and maintenance of the supporting coating and drying equipment have stable and relatively low comprehensive costs.
[0033] Both of the two left support frames 10 are integrally formed with the bottom plate 7, both of the two right support frames 4 are integrally formed with the bottom plate 7, the left isolation layer support 6 is integrally formed with the bottom plate 7, and the right isolation layer support 5 is integrally formed with the bottom plate 7.
[0034] The non-magnetic isolation layer 1, the left support roller 9 and the right support roller 2 are all made of aluminum alloy, and anti-sticking coatings are provided on both the left support roller 9 and the right support roller 2.
[0035] The high-frequency alternating electromagnetic field generated between the electromagnetic wave generating coil assemblies 11 is 20 kHz to 25 kHz. The electromagnetic wave generating coil assembly 11 is composed of four small circular electromagnetic wave generating coils, and the four small circular electromagnetic wave generating coils are connected in series.
[0036] The electromagnetic wave generating coil assemblies 11 are connected in series. If one of the electromagnetic wave generating coils is damaged, all the electromagnetic wave generating coils will stop working, and it is very easy to detect the problems of the equipment through temperature feedback for easy repair. In the electromagnetic heating method, the flowing air generated by the fan only serves to take away the solvent vapor and does not need to be heated, so less heat is taken away during discharge, making it more energy-efficient.
[0037] Embodiment 2:
[0038] Refer to Figure 3 , a coating and drying device for an electromagnetic heating release film, which is different from Embodiment 1 in that the electromagnetic wave generating coil assembly 11 is a large circular electromagnetic wave generating coil.
[0039] Embodiment 3:
[0040] A coating and drying device for an electromagnetic heating release film, which is different from Embodiment 1 in that the electromagnetic wave generating coil assembly 11 is composed of four small rectangular electromagnetic wave generating coils, and the four small rectangular electromagnetic wave generating coils are connected in series.
[0041] Working principle and usage process of the present utility model: Pass the electromagnetic heating release film successively under the left support roller 9, above the non-magnetic isolation layer 1, and under the right support roller 2. After the coating and drying equipment is powered on, the electromagnetic wave generating coil assembly 11 converts electrical energy into a high-frequency alternating magnetic field. The electromagnetic heating release film is in the high-frequency alternating magnetic field, and then converts electromagnetic energy into heat energy. The temperature of the electromagnetic heating release film begins to rise. The heat is transferred from the upper surface of the electromagnetic heating release film to the liquid glue layer between the electromagnetic heating release films, and conducts heat from bottom to top and from inside to outside, enabling the solvent in the liquid glue layer to evaporate smoothly from bottom to top and from inside to outside.
[0042] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the disclosed technical content within the scope of the technical solution of the present utility model. However, as long as it does not depart from the content of the technical solution of the present utility model, any brief modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. An electromagnetic heating coating and drying device for a release film, characterized in that: It includes a bottom plate (7), a left support roller (9), a right support roller (2), a non-magnetic isolation layer (1) and an electromagnetic wave generating coil assembly (11). The electromagnetic wave generating coil assembly (11) is fixedly connected to the bottom plate (7). A left isolation layer support (6) and a right isolation layer support (5) are fixedly arranged on the bottom plate (7). The left isolation layer support (6) and the right isolation layer support (5) are respectively located on the left and right sides of the electromagnetic wave generating coil assembly (11). Both ends of one side of the non-magnetic isolation layer (1) are respectively located on the left isolation layer support (6) and the right isolation layer support (5). Two left support frames (10) and two right support frames (4) are fixedly arranged on the bottom plate (7). The left support roller (9) is rotatably connected to the two left support frames (10), and the right support roller (2) is rotatably connected to the two right support frames (4). The left support roller (9) is located on the left side of the left isolation layer support (6), and the right support roller (2) is located on the right side of the right isolation layer support (5). A left infrared temperature measuring probe (8) and a right infrared temperature measuring probe (3) are fixedly arranged on the bottom plate (7). The left infrared temperature measuring probe (8) is located on the left side of the left support frame (10), and the right infrared temperature measuring probe (3) is located on the right side of the support frame.
2. The coating and drying equipment for electromagnetic heating release film according to claim 1, characterized in that: Both of the two left support frames (10) are integrally formed with the bottom plate (7), both of the two right support frames (4) are integrally formed with the bottom plate (7), the left isolation layer support (6) is integrally formed with the bottom plate (7), and the right isolation layer support (5) is integrally formed with the bottom plate (7).
3. The coating and drying equipment for electromagnetic heating release film according to claim 2, characterized in that: The non-magnetic isolation layer (1), the left support roller (9) and the right support roller (2) are all made of aluminum alloy, and anti-sticking coatings are provided on both the left support roller (9) and the right support roller (2).
4. An electromagnetic heating coating and drying device for release films, according to claim 1, characterized in that: The electromagnetic wave generating coil assembly (11) is four small circular electromagnetic wave generating coils.
5. An electromagnetic heating coating and drying device for a release film, characterized in that: The four small circular electromagnetic wave generating coils are connected in series.
6. The coating and drying equipment for electromagnetic heating release film according to claim 1, wherein: The electromagnetic wave generating coil assembly (11) is a large circular electromagnetic wave generating coil.
7. An electromagnetic heating coating and drying device for a release film, characterized in that according to claim 1: The electromagnetic wave generating coil assembly (11) is four small rectangular electromagnetic wave generating coils, and the four small rectangular electromagnetic wave generating coils are connected in series.