Winding device for insulating film material processing

By introducing limit rods, brushes, threaded rods, air pumps and vacuuming structures into the insulating film coiling device, the problem of dust adhesion on the surface of the film is solved, efficient cleaning and simplified brush replacement are achieved, and the film quality is improved.

CN223145372UActive Publication Date: 2025-07-25JIAXING BRILLIANT PLASTIC NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421463764.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-07-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the processing process of existing insulating film winding equipment, impurities and dust are prone to adhesion on the surface of the film, affecting the quality of the film.

Method used

A coiling device for processing insulating film materials is designed, including a limit rod, a brush, a threaded rod, an air pump, a filter box and a vacuum cleaner box. By adjusting the brush height and starting the air pump, the dust is cleaned up. The dust is introduced into the filter box through the vacuum box and stainless steel corrugated pipe to prevent the dust from adhering again.

Benefits of technology

Effectively clean up dust and impurities on the surface of the film, improve the quality of the film, simplify the brush replacement process, and improve the replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223145372U_ABST
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Abstract

The utility model belongs to the technical field of insulating film winding equipment, and particularly relates to a winding device for insulating film material processing, which comprises a rack, a feeding roller and a receiving roller are movably arranged in the rack, a mounting frame is fixedly arranged at the top of the rack, two limiting rods are movably arranged at the top of the mounting frame, and the limiting rods are fixedly arranged on the rack. By arranging the limiting rod, the threaded rod, the air pump, the filter box, the stainless steel corrugated pipe and the dust collection box, the height of the brush can be adjusted by rotating the threaded rod, when the brush makes contact with the surface of a film, rotation of the threaded rod is stopped, then the air pump is started, then the device is started for winding, and when the film passes through the bottom of the brush, the film can be cleaned. The brush can clean dust and impurities on the surface of the film, the air pump sucks out air in the filter box, the dust suction box is in a suction state, the swept dust can be sucked by the dust suction box and guided into the filter box through the stainless steel corrugated pipe, dust collection is achieved, and the dust is prevented from being attached to the surface of the film again after being cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulating film winding equipment, in particular to a winding device for processing insulating film materials. Background Technique

[0002] An insulating film is a film that can ensure good electrical insulation. Such a film should have a very high resistivity and breakdown field strength, and the electronic structure feature is a large bandgap. In order to be used for high-frequency insulation, the material is also required to have a low dielectric loss. When processing an insulating film, a winding device needs to be used for winding.

[0003] However, for a winding device without the function of removing dust from the film surface, impurities and dust will adhere to the material surface during the winding process and be wound, reducing the quality of the film. Therefore, a winding device for processing insulating film materials is proposed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the defects existing in the prior art, and a winding device for processing insulating film materials is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a winding device for processing insulating film materials, including a frame, a feeding roller and a winding roller are movably arranged in the frame, an installation frame is fixedly arranged on the top of the frame, two limiting rods are movably arranged on the top of the installation frame, the same installation seat is fixedly arranged at the bottom of the two limiting rods, a brush is arranged in the installation seat, a threaded rod is movably arranged on the inner wall of the top of the installation frame, the bottom of the threaded rod is movably connected with the top of the installation seat, two positioning structures are fixedly arranged on the front of the installation seat, and a dust suction structure is arranged on the top of the installation seat.

[0006] As a further description of the above technical scheme:

[0007] A guide block is fixedly arranged on the top of the installation seat, a groove is arranged on the top of the guide block, a bearing is fixedly arranged in the groove, and the inner ring of the bearing is fixedly sleeved on the threaded rod.

[0008] As a further description of the above technical scheme:

[0009] A round hole is arranged on the inner wall of the top of the installation frame, the inner wall of the round hole is provided with threads, and the threaded rod is adapted to the threads on the inner wall of the round hole.

[0010] As a further description of the above technical scheme:

[0011] The positioning structure includes a mounting box fixedly connected to the mounting seat. A positioning rod is movably arranged inside the mounting box. A plurality of clamping blocks are fixedly arranged on the outer part of the positioning rod. A hinge seat is fixedly arranged on one inner wall of the mounting box. A locking frame is movably arranged inside the hinge seat. A spring is fixedly arranged on one inner wall of the mounting box. The other end of the spring is in contact with one side of the locking frame. A ejector rod is movably arranged on one inner wall of the mounting box.

[0012] As a further description of the above technical solution:

[0013] The locking frame includes a locking rod and a locking buckle. The locking rod and the locking buckle are fixedly connected. Slopes are provided on the sides of the locking buckle and the clamping block that are close to each other. The slope on one side of the locking buckle is parallel to the slope on one side of the clamping block.

[0014] As a further description of the above technical solution:

[0015] The dust suction structure includes an air pump and a filter box fixedly connected to the mounting frame. An exhaust pipe and a suction pipe are respectively arranged on both sides of the air pump. One end of the suction pipe is fixedly connected to one side of the filter box. A stainless steel corrugated pipe is fixedly arranged on the side of the filter box away from the air pump. One end of the stainless steel corrugated pipe is fixedly provided with a dust suction box.

[0016] The utility model has the following beneficial effects:

[0017] 1. Compared with the prior art, for the winding device for insulating film material processing, by setting the limiting rod, mounting seat, brush, threaded rod, air pump, filter box, stainless steel corrugated pipe and dust suction box, the height of the brush can be adjusted by rotating the threaded rod. When the brush contacts the surface of the film, stop rotating the threaded rod. Then start the air pump, and then start the equipment for winding. When the film passes through the bottom of the brush, the brush will clean the dust and impurities on the surface of the film. The air pump sucks out the air in the filter box, making the dust suction box in a suction state. The dust swept down will be sucked into the dust suction box and introduced into the filter box through the stainless steel corrugated pipe, realizing the collection of dust and preventing the dust from adhering to the film surface again after being cleaned.

[0018] 2. Compared with the prior art, for the winding device for insulating film material processing, by setting the mounting box, positioning rod, clamping block, hinge seat, locking frame, spring and ejector rod, when replacing the brush, press the ejector rod. The ejector rod makes the locking frame rotate. When the locking buckle of the locking frame disengages from the contact with the clamping block, pull the positioning rod outwards, and then the brush can be removed. When installing, insert the new brush into the mounting seat, and then squeeze the positioning rod inwards. The positioning rod drives the clamping block and presses the locking frame. When the slopes of the locking buckle and the clamping block are disengaged from contact, the spring pushes the locking frame to be stuck on the clamping block, realizing the positioning of the positioning rod. When one end of the positioning rod is in contact with one side of the brush, the replacement of the brush is completed, replacing the traditional bolt installation mode and improving the subsequent replacement efficiency. Brief Description of the Drawings

[0019] Figure 1 Fig. is a three-dimensional structural schematic diagram of a winding device for processing insulating film materials proposed by the present utility model;

[0020] Figure 2 Fig. is a three-dimensional structural schematic diagram of a mounting seat and a brush in a winding device for processing insulating film materials proposed by the present utility model;

[0021] Figure 3 Fig. is a three-dimensional schematic diagram of a positioning structure in a winding device for processing insulating film materials proposed by the present utility model;

[0022] Figure 4 Fig. is a top cross-sectional schematic diagram of a positioning structure in a winding device for processing insulating film materials proposed by the present utility model.

[0023] Legend Explanation:

[0024] 1. Frame; 2. Unwinding roller; 3. Rewinding roller; 4. Mounting frame; 5. Limiting rod; 6. Mounting seat; 7. Brush; 8. Threaded rod; 9. Positioning structure; 901. Mounting box; 902. Positioning rod; 903. Block; 904. Hinge seat; 905. Locking frame; 906. Spring; 907. Thrust rod; 10. Dust suction structure; 101. Air pump; 102. Filter box; 103. Stainless steel corrugated pipe; 104. Dust suction box. Detailed Description of the Preferred Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Referring to Figures 1 to 4 , a winding device for processing insulating film materials provided by the present utility model includes a frame 1. A unwinding roller 2 and a rewinding roller 3 are movably arranged in the frame 1. A mounting frame 4 is fixedly arranged on the top of the frame 1. Two limiting rods 5 are movably arranged on the top of the mounting frame 4. The same mounting seat 6 is fixedly arranged at the bottoms of the two limiting rods 5. A brush 7 is arranged in the mounting seat 6. A threaded rod 8 is movably arranged on the inner wall of the top of the mounting frame 4. A round hole is arranged on the inner wall of the top of the mounting frame 4, and the inner wall of the round hole is provided with threads. The threaded rod 8 is adapted to the threads on the inner wall of the round hole. The bottom of the threaded rod 8 is movably connected to the top of the mounting seat 6. A guide block is fixedly arranged on the top of the mounting seat 6. A groove is arranged on the top of the guide block, and a bearing is fixedly arranged in the groove. The inner ring of the bearing is fixedly sleeved on the threaded rod 8;

[0027] Referring to Figure 4 , in order to achieve the purpose of facilitating the replacement of the brush 7, two positioning structures 9 are fixedly arranged on the front surface of the mounting seat 6. The positioning structure 9 includes a mounting box 901 fixedly connected to the mounting seat 6. A positioning rod 902 is movably arranged in the mounting box 901. A plurality of clamping blocks 903 are fixedly arranged on the outer part of the positioning rod 902. A hinge seat 904 is fixedly arranged on one inner wall of the mounting box 901. A locking frame 905 is movably arranged in the hinge seat 904. A spring 906 is fixedly arranged on one inner wall of the mounting box 901. The other end of the spring 906 is in contact with one side of the locking frame 905. The locking frame 905 includes a locking rod and a locking buckle. The locking rod and the locking buckle are fixedly connected. The inclined surfaces are arranged on the sides of the locking buckle and the clamping block 903 close to each other. The inclined surface on one side of the locking buckle is parallel to the inclined surface on one side of the clamping block 903. A push rod 907 is movably arranged on one inner wall of the mounting box 901. Press the push rod 907, and the push rod 907 makes the locking frame 905 rotate. When the locking buckle of the locking frame 905 disengages from the contact with the clamping block 903, pull the positioning rod 902 outwards, and then the brush 7 can be removed. When installing, insert the new brush 7 into the mounting seat 6, and then squeeze the positioning rod 902 inwards. The positioning rod 902 drives the clamping block 903 and squeezes the locking frame 905. When the inclined surfaces of the locking buckle and the clamping block 903 are disengaged from the contact, the spring 906 pushes the locking frame 905 to be stuck on the clamping block 903, realizing the positioning of the positioning rod 902. When one end of the positioning rod 902 is in contact with one side of the brush 7, the replacement of the brush 7 is completed, replacing the traditional bolt installation mode and improving the subsequent replacement efficiency;

[0028] Referring to Figure 1 , in order to achieve the purpose of dust suction, a dust suction structure 10 is arranged on the top of the mounting seat 6. The dust suction structure 10 includes an air pump 101 and a filter box 102 fixedly connected to the mounting frame 4. An exhaust pipe and an air suction pipe are respectively arranged on both sides of the air pump 101. One end of the air suction pipe is fixedly connected to one side of the filter box 102. A stainless steel bellows 103 is fixedly arranged on the side of the filter box 102 far away from the air pump 101. One end of the stainless steel bellows 103 is fixedly provided with a dust suction box 104. The brush 7 scrapes the dust and impurities on the surface of the film. The swept dust will be sucked into the dust suction box 104 and introduced into the filter box 102 through the stainless steel bellows 103, realizing the collection of dust and preventing the dust from adhering to the film surface again after being cleaned.

[0029] Working principle: Before winding, first adjust the height of the brush 7. Rotating the threaded rod 8 can drive the mounting seat 6 to move up and down. The mounting seat 6 then drives the brush 7. When the brush 7 contacts the surface of the film, stop rotating the threaded rod 8. Then start the air pump 101, and then start the equipment for winding. When the film passes through the bottom of the brush 7, the brush 7 will clean the dust and impurities on the surface of the film. The air pump 101 sucks out the air in the filter box 102, making the dust suction box 104 in a suction state. The dust swept down will be sucked into the dust suction box 104 and introduced into the filter box 102 through the stainless steel corrugated pipe 103, realizing the collection of dust and preventing the dust from adhering to the film surface again after being cleaned. When it is necessary to replace the brush 7, press the ejector rod 907. The ejector rod 907 makes the lock frame 905 rotate. When the lock of the lock frame 905 disengages from the contact with the block 903, pull the positioning rod 902 outwards, and then the brush 7 can be removed. During installation, insert the new brush 7 into the mounting seat 6, and then squeeze the positioning rod 902 inwards. The positioning rod 902 drives the block 903 and squeezes the lock frame 905. When the inclined surfaces of the lock and the block 903 disengage from contact, the spring 906 pushes the lock frame 905 to latch on the block 903, realizing the positioning of the positioning rod 902. When one end of the positioning rod 902 fits against one side of the brush 7, the replacement of the brush 7 is completed, replacing the traditional bolt installation mode and improving the subsequent replacement efficiency.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A winding device for processing an insulating film material, comprising a frame (1), characterized in that: A feeding roller (2) and a winding roller (3) are movably arranged in the frame (1). A mounting frame (4) is fixedly arranged at the top of the frame (1). Two limiting rods (5) are movably arranged at the top of the mounting frame (4). The same mounting seat (6) is fixedly arranged at the bottoms of the two limiting rods (5). A brush (7) is arranged in the mounting seat (6). A threaded rod (8) is movably arranged on the inner wall of the top of the mounting frame (4). The bottom of the threaded rod (8) is movably connected to the top of the mounting seat (6). Two positioning structures (9) are fixedly arranged on the front surface of the mounting seat (6). A dust suction structure (10) is arranged on the top of the mounting seat (6).

2. A winding device for processing an insulating film material according to claim 1, characterized in that: A guide block is fixedly arranged at the top of the mounting seat (6). A groove is arranged at the top of the guide block. A bearing is fixedly arranged in the groove. The inner ring of the bearing is fixedly sleeved on the threaded rod (8).

3. The winding device for processing an insulating film material according to claim 1, characterized in that: A round hole is arranged on the inner wall of the top of the mounting frame (4). Threads are arranged on the inner wall of the round hole. The threaded rod (8) is adapted to the threads on the inner wall of the round hole.

4. A winding device for processing an insulating film material according to claim 1, characterized in that: The positioning structure (9) includes a mounting box (901) fixedly connected to the mounting seat (6). A positioning rod (902) is movably arranged in the mounting box (901). A plurality of clamping blocks (903) are fixedly arranged on the outer part of the positioning rod (902). A hinge seat (904) is fixedly arranged on one inner wall of the mounting box (901). A locking frame (905) is movably arranged in the hinge seat (904). A spring (906) is fixedly arranged on one inner wall of the mounting box (901). The other end of the spring (906) is in contact with one side of the locking frame (905). A push rod (907) is movably arranged on one inner wall of the mounting box (901).

5. A winding device for processing an insulating film material according to claim 4, characterized in that: The locking frame (905) includes a locking rod and a locking buckle. The locking rod and the locking buckle are fixedly connected. Inclined surfaces are arranged on the sides of the locking buckle and the clamping block (903) close to each other. The inclined surface on one side of the locking buckle is parallel to the inclined surface on one side of the clamping block (903).

6. The rewinding device for processing an insulating film material according to claim 1, characterized in that: The dust suction structure (10) includes an air pump (101) and a filter box (102) fixedly connected to the mounting frame (4). An exhaust pipe and a suction pipe are respectively arranged on both sides of the air pump (101). One end of the suction pipe is fixedly connected to one side of the filter box (102). A stainless steel corrugated pipe (103) is fixedly arranged on the side of the filter box (102) away from the air pump (101). One end of the stainless steel corrugated pipe (103) is fixedly provided with a dust suction box (104).