Partition plate cleaning mechanism

By designing the partition cleaning mechanism, high-temperature hot water spraying and brush brushing combined with blow drying, the problem of manual cleaning of partitions is solved, and automated cleaning and disinfection is achieved, and costs are reduced.

CN223145385UActive Publication Date: 2025-07-25WEIFANG SJ GLASS MACHINEARY CO LTD
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Patent Information

Application Number
CN202422272082.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-25
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the prior art, the cleaning of partition plates requires manual operation, which is labor-intensive, low-efficiency, and has a high cleaning cost.

Method used

A partition cleaning mechanism is designed, including a rack, conveying roller, cleaning part, blowing part and drying part. It is physically brushed by high-temperature hot water spraying combined with a brush, and then the moisture is completely removed and disinfected through the blowing and drying part.

Benefits of technology

Automatic cleaning is realized, which reduces labor intensity and cleaning costs, improves cleaning efficiency, and ensures that the partition meets the reuse requirements.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223145385U_ABST
    Figure CN223145385U_ABST
Patent Text Reader

Abstract

The utility model provides a clapboard cleaning mechanism which is characterized in that the clapboard cleaning mechanism comprises a rack and a conveying roller which is arranged on the rack and used for conveying a clapboard to move forwards, a cleaning part, an air blowing part and a drying part are sequentially arranged on the rack in the conveying direction, the clapboard enters the cleaning part, the air blowing part and the drying part in sequence, the cleaning part adopts high-temperature hot water for spraying, and the drying part adopts high-temperature hot water for spraying. The upper face and the lower face of the partition plate are scrubbed cleanly in a brush physical scrubbing mode, the air blowing part blows away water on the partition plate, and the drying part thoroughly eliminates residual water on the surface of the partition plate and disinfects the partition plate, so that the partition plate meets the reuse requirement. And the whole cleaning process does not need manual work, so that the discharging effect is ensured, the cleaning efficiency is improved, and the labor intensity and the cleaning cost are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass bottle and jar packaging machinery.

[0002] Specifically, it relates to a partition cleaning mechanism. Background Art

[0003] After the glassware is manufactured, it needs to be palletized and packaged. Usually, multiple layers of glassware are placed on each pallet, and each layer is separated by a partition. Therefore, when each layer of glassware is manufactured, it will be arranged and transferred to the matching partition, and then the glassware, partition and pallet are packaged and shipped together. When unloading and using, the glassware is filled with corresponding materials, and the partitions are collected and reused. However, in different scenarios such as transportation and use, some oil stains, dust, impurities, etc. will adhere to the partitions. Therefore, before recycling the partitions for reuse, the partitions need to be cleaned.

[0004] In the prior art, the partitions are mainly washed manually. The two sides of the dirty partitions are washed manually, and then dried or baked separately. It takes several processes to complete, requires a lot of personnel, and has a large labor intensity and low efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the deficiencies of the above-mentioned traditional technologies and provide a partition cleaning mechanism in view of the deficiencies of the prior art.

[0006] The purpose of the utility model is achieved by the following technical measures: A partition cleaning mechanism, characterized in that: it includes a frame and conveying rollers on the frame for conveying the partition forward. Along the conveying direction on the frame, a cleaning part, a blowing part and a drying part are sequentially arranged. The cleaning part includes a washing tank and a water tank for supplying water to the washing tank. On the upper and lower sides in the washing tank, rubber rollers, brush rollers and absorbent cotton rollers are arranged. The partition passes between the rubber rollers, brush rollers and absorbent cotton rollers on the upper and lower sides. In the washing tank, an upper water spraying pipe and a lower water spraying pipe connected to the water tank are arranged. The upper water spraying pipe is located on the upper side of the washing tank and sprays water downward, and the lower water spraying pipe is located on the lower side of the washing tank and sprays water upward. The blowing part includes a first blower, and upper blowing air pipes and lower blowing air pipes arranged on the upper and lower sides of the conveying rollers. The upper blowing air pipes and the lower blowing air pipes are both connected to the first blower. The drying part includes a heating box and a third blower connected to the heating box. Heating wires are arranged in the heating box. The third blower conveys air into the heating box through a branch air pipe and blows hot air onto the partition.

[0007] As an improvement of the above technical solution: Multiple groups of the washing tank and the water tank are provided and are arranged in one-to-one correspondence.

[0008] As an improvement of the above technical solution: A heating pipe is arranged in the water tank.

[0009] As an improvement to the above technical solution: The rubber roller is connected to a first motor that drives it to rotate, and the speed of the rubber roller is consistent with the conveying speed of the whole machine.

[0010] As an improvement to the above technical solution: The brush roller is connected to a second motor that drives it to rotate, and the rotation speed of the brush roller is greater than that of the rubber roller.

[0011] As an improvement to the above technical solution: The upper water spray pipe and the lower water spray pipe are respectively arranged corresponding to the upper and lower brush rollers.

[0012] As an improvement to the above technical solution: The water absorption cotton roller is located at the rear side of the washing box.

[0013] As an improvement to the above technical solution: A water receiving tray is further installed at the lower end of the blowing part.

[0014] As an improvement to the above technical solution: The drying part is further provided with a disinfection box, the disinfection box is located at the rear side of the heating box, and ultraviolet lamps are installed on both sides of the conveying roller in the disinfection box.

[0015] Due to the adoption of the above technical solution, compared with the prior art, the advantages of the present utility model are as follows: The partition boards enter the cleaning part, the blowing part and the drying part in sequence. The cleaning part uses high-temperature hot water spraying and combines with the physical brushing method of the brush to clean the upper and lower surfaces of the partition boards. The blowing part blows the water on the partition boards away, and the drying part completely eliminates the residual water on the surface of the partition boards and disinfects the partition boards, so that the partition boards meet the requirements for reuse; The entire cleaning process does not require manual labor, which not only ensures the discharging effect, but also improves the cleaning efficiency, reduces the labor intensity and the cleaning cost.

[0016] The following further describes the present utility model in conjunction with the drawings and specific embodiments. Brief Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of a partition board cleaning mechanism of the present utility model.

[0018] Figure 2 is the three-dimensional structural schematic diagram of the cleaning part of a partition board cleaning mechanism of the present utility model.

[0019] Figure 3 is the three-dimensional structural schematic diagram of the cleaning part of a partition board cleaning mechanism of the present utility model.

[0020] Figure 4 is the sectional structural schematic diagram of the cleaning part of a partition board cleaning mechanism of the present utility model.

[0021] Figure 5It is a schematic diagram of the arrangement structure of the rubber roller, brush roller and absorbent cotton roller of a partition cleaning mechanism of the present utility model.

[0022] Figure 6 It is a schematic diagram of the blowing part structure of a partition cleaning mechanism of the present utility model.

[0023] Figure 7 It is a schematic diagram of the drying part structure of a partition cleaning mechanism of the present utility model. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment: As shown in the attached Figures 1-7 figure, a partition cleaning mechanism includes a frame 1 and a conveying roller 2 on the frame 1 for conveying the partition forward. Along the conveying direction on the frame 1, a cleaning part 3, a blowing part 4 and a drying part 5 are sequentially arranged. The cleaning part 3 uses high-temperature hot water spraying and combines with physical brushing by a brush to clean the upper and lower surfaces of the partition. The blowing part 4 blows the water on the partition away, and the drying part 5 completely eliminates the residual water on the surface of the partition and disinfects the partition to meet the requirements for reuse.

[0026] As Figures 2-4 shown in the figure, the cleaning part 3 includes a washing tank 6 and a water tank 7 for supplying water to the washing tank 6. The washing tank 6 is located on the upper side of the frame 1, and the water tank 7 is located on the lower side. Both the washing tank 6 and the water tank 7 are provided with multiple groups and are arranged in one-to-one correspondence. In this embodiment, three washing tanks 6 are provided, and correspondingly three water tanks 7 are also provided. In this way, the partition passes through three washing tanks 6 in sequence and is cleaned in three stages, which helps to improve the cleaning effect. A heating tube is arranged in the water tank 7, and a 304 stainless steel heating tube with 4KW / 6KW per strip is used to heat the water, and the heating stops when the set temperature is reached.

[0027] The lower part of the washing tank 6 is communicated with the water tank 7. In this way, the sprayed water flows downward and then flows back into the water tank 7. The water tank 7 is also connected with a filter, and the water in the water tank 7 is filtered and then flows into the upper spray pipe 8 and the lower spray pipe 9 for spraying, and this process is repeated to prevent blockage. An upper spray pipe 8 and a lower spray pipe 9 are arranged in the washing tank 6. The upper spray pipe 8 is located on the upper side of the washing tank 6, and the lower spray pipe 9 is located on the lower side of the washing tank 6. The partition passes between the upper spray pipe 8 and the lower spray pipe 9. The upper spray pipe 8 sprays water downward, and the lower spray pipe 9 sprays water upward. A water pump is arranged in the water tank 7, and both the upper spray pipe 8 and the lower spray pipe 9 are communicated with the water pump.

[0028] As Figures 4-5 shown, rubber rollers 10, brush rollers 11 and absorbent cotton rollers 12 are arranged on both the upper and lower sides inside the washing box 6. The arrangement directions of the rubber rollers 10, brush rollers 11 and absorbent cotton rollers 12 are perpendicular to the moving direction of the partition plate. The partition plate passes between the rubber rollers 10, brush rollers 11 and absorbent cotton rollers 12 on both the upper and lower sides. The rubber roller 10 drives the partition plate to move forward. The rubber roller 10 is connected to a first motor 13 that drives its rotation. The speed of the rubber roller 10 is consistent with the conveying speed of the whole machine.

[0029] The brush rollers 11 wash the upper and lower surfaces of the partition plate. The brush rollers 11 are connected to a second motor 14 that drives their rotation. The rotation speed of the brush rollers 11 is greater than the rotation speed of the rubber roller 10. The brush rollers 11 rotate at a high speed to form a speed difference ratio with the rubber roller 10, playing a role in washing. The speeds of the brush rollers 11 on the upper and lower sides are the same, and the partition plate is cleaned simultaneously from above and below, and can clean oil stains, dust, impurities, etc. The upper water spray pipe 8 and the lower water spray pipe 9 are respectively arranged corresponding to the brush rollers 11 on the upper and lower sides. The contact surface between the brush rollers 11 and the partition plate is large, and the cleaning effect is good.

[0030] The absorbent cotton rollers 12 are located at the rear side of the washing box 6. An absorbent cotton roller 12 is arranged at the rear side of each washing box 6, which can prevent water from flowing through. It can effectively prevent the water in the previous washing box 6 from running to the next washing box 6 along with the partition plate. Because once water flows through, the water in the previous washing box 6 will slowly dry out, causing the heating tube to burn out, and the water in the other water tank 7 will overflow.

[0031] Adopt the method of pressing and fixing with the rubber roller 10, and then brush the upper and lower sides simultaneously with the brush rollers 11, and at the same time, high-temperature water is sprayed on the brush rollers 11 for cleaning; after multiple cleaning processes, the upper and lower surfaces of the partition plate can be thoroughly cleaned.

[0032] As Figure 1 and Figure 6 shown, the blowing part 4 includes a first blower 15 and a second blower 23, an upper blowing air pipe 16 and a lower blowing air pipe 17 arranged on both the upper and lower sides of the conveying roller 2, and side blowing air pipes 24 arranged on both sides. The upper blowing air pipe 16 and the lower blowing air pipe 17 are both connected to the first blower 15, and the side blowing air pipes 24 are connected to the second blower 23. There are two groups of side blowing air pipes 24, and both groups of side blowing air pipes 24 are connected to the second blower 23 and are respectively located on both sides along the movement of the partition plate to blow air on the sides of the partition plate. After the partition plate is cleaned, it is driven by the conveying roller 2 to continue moving forward. The air generated by the first blower 15 is conveyed to the upper blowing air pipe 16 and the lower blowing air pipe 17 and blown out to blow the water on the upper and lower surfaces of the partition plate down. The air generated by the second blower 23 blows the water on both sides of the partition plate down through the side blowing air pipes 24 on both sides.

[0033] In this embodiment, a water receiving tray 18 is further installed at the lower end of the blowing part 4 to catch the water blown down by the upper blowing air pipe 16 and the lower blowing air pipe 17, preventing splashing.

[0034] As Figure 1 and Figure 7 shown, the drying part 5 includes a heating box 19 and a third blower 20 connected to the heating box 19. A heating wire is arranged in the heating box 19. The third blower 20 conveys air into the heating box 19 through a branch air pipe 21. The heating wire generates heat and blows the hot air onto the partition board. There are two groups of heating boxes 19. Each group of heating boxes 19 is divided into upper and lower parts. A heating wire is installed in each part and is independently communicated with the third blower 20. It can ensure that both the upper and lower sides of the partition board are effectively dried. In this embodiment, the heating wire adopts a high-temperature electric heating wire. When the temperature reaches the set temperature, the heating wire stops working, achieving cost savings in power consumption.

[0035] The drying part 5 dries the surface of the partition board that has been cleaned, which can completely eliminate the residual moisture on the surface of the partition board and accelerate the anhydrous drying of the workpiece.

[0036] The drying part 5 is further provided with a disinfection box 22. The disinfection box 22 is located at the rear side of the heating box 19. Ultraviolet lamps are installed on both sides of the conveying roller 2 in the disinfection box 22. After the partition board is dried, it passes through the disinfection box 22 and is disinfected on both the front and back sides under the irradiation of the ultraviolet lamps.

[0037] First, after the partition board is loaded, the conveying roller 2 brings the partition board into the scrubbing box 6. The rubber roller 10 drives the partition board forward and is scrubbed by the brush roller 11 sprayed with water. It passes through three scrubbing boxes 6 in sequence, scrubbing both the upper and lower surfaces of the partition board clean. Then it is dehydrated by the absorbent cotton, driven by the conveying roller 2 into the blowing part 4 for dehydration by the air knife, and then into the drying part 5 for drying with hot air until dry. After disinfection by the ultraviolet lamps, it is discharged. When discharged, it is not only clean but also very dry and non-toxic.

Claims

1. A partition cleaning mechanism, characterized in that: It includes a frame and conveyor rollers on the frame for moving the conveying partition forward. Along the conveying direction on the frame, there are successively arranged a cleaning section, a blowing section, and a drying section. The cleaning section includes a scrubbing box and a water tank for supplying water to the scrubbing box. On the upper and lower sides inside the scrubbing box, there are arranged rubber rollers, brush rollers, and absorbent cotton rollers. The partition passes between the rubber rollers, brush rollers, and absorbent cotton rollers on the upper and lower sides. Inside the scrubbing box, there are arranged an upper water spray pipe and a lower water spray pipe connected to the water tank. The upper water spray pipe is located on the upper side of the scrubbing box and sprays water downward, and the lower water spray pipe is located on the lower side of the scrubbing box and sprays water upward. The blowing section includes a first blower, and an upper blowing air pipe and a lower blowing air pipe arranged on the upper and lower sides of the conveyor rollers. Both the upper blowing air pipe and the lower blowing air pipe are connected to the first blower. The drying section includes a heating box and a third blower connected to the heating box. Inside the heating box, there are heating wires. The third blower conveys air into the heating box through a sub-air pipe and blows hot air onto the partition.

2. The partition cleaning mechanism according to claim 1, wherein: Multiple groups of the scrubbing box and the water tank are provided and are arranged in one-to-one correspondence.

3. A partition cleaning mechanism according to claim 1, characterized in that: A heating tube is arranged inside the water tank.

4. A partition cleaning mechanism according to claim 1, characterized in that: The rubber roller is connected to a first motor for driving its rotation, and the speed of the rubber roller is consistent with the conveying speed of the whole machine.

5. The partition cleaning mechanism according to claim 4, characterized in that: The brush roller is connected to a second motor for driving its rotation, and the rotation speed of the brush roller is greater than the rotation speed of the rubber roller.

6. The partition cleaning mechanism according to claim 5, wherein: The upper water spray pipe and the lower water spray pipe are respectively arranged corresponding to the upper and lower sides of the brush roller.

7. A partition cleaning mechanism according to claim 5, characterized in that: The absorbent cotton roller is located at the rear side of the scrubbing box.

8. A partition cleaning mechanism according to any one of claims 1 to 7, characterized in that: The blowing section is further provided with a second blower and a side blowing air pipe connected to the second blower. There are two groups of side blowing air pipes. Both groups of side blowing air pipes are connected to the second blower and are respectively located on both sides along the movement of the partition to blow air on the side surface of the partition. A water receiving tray is also installed at the lower end of the blowing section.

9. A partition cleaning mechanism according to any one of claims 1 to 7, characterized in that: The drying section is further provided with a disinfection box. The disinfection box is located at the rear side of the heating box. Ultraviolet lamps are installed on both sides of the conveyor rollers in the disinfection box.