Cleaning device for induction heating furnace

Abstract

The utility model relates to the technical field of induction heating furnaces, in particular to an induction heating furnace cleaning device which comprises a machine frame assembly, a self-priming pump is installed in the machine frame assembly, a power box is installed on the top of the machine frame assembly, a flow meter is arranged on one side of the power box, a fixing assembly is installed above the machine frame assembly, and the fixing assembly is arranged on the machine frame assembly. And a cleaning assembly is installed in the fixing assembly, the rack assembly comprises a plane rack, and a pump body groove is welded to the center of the top of the plane rack. The improved cleaning device is provided with a plurality of quick connectors with different hole diameters to clean a plurality of pipelines at the same time, the cleaning efficiency is improved, cleaning data are recorded in cooperation with a flow meter and a pressure gauge, the cleaning effect of the cleaning device on the induction heating furnace is improved, meanwhile, an independent insulation power box is arranged and separated from the ground, and the cleaning efficiency is improved. Potential safety hazards caused by the fact that the power box is too close to the self-priming pump to a user are avoided, and the safety of the cleaning device for cleaning the induction heating furnace is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of induction heating furnaces, in particular to a cleaning device for induction heating furnaces. Background Technique

[0002] An induction heating furnace is a device that converts electrical energy into heat energy using the principle of electromagnetic induction and is mainly used for heating metal workpieces. Its working principle is based on electromagnetic induction. When an alternating current passes through the induction coil, an alternating magnetic field will be generated around it. This alternating magnetic field will cause eddy currents to be generated in the metal placed inside the coil. Since there is resistance inside the metal, the eddy currents will generate heat, thereby heating up the metal.

[0003] During the long-term use of the induction heating furnace, scale and some magnetic impurities will adhere to the inside of the induction coil pipeline in the induction heating furnace due to the accumulation of time. The conventional cleaning method is to directly use a self-priming pump to clean each pipeline one by one.

[0004] The inventor found the following problems in the prior art during the implementation of the present utility model: 1. The common method of directly using a self-priming pump to clean a single pipeline often has low efficiency and cannot detect the accurate result of the cleaning, thereby affecting the cleaning effect of the induction heating furnace; 2. During the process of using the self-priming pump to clean the induction heating furnace, the self-priming pump is relatively close to the power source, and there is a risk of electric shock for the operator during use, thereby reducing the safety during the cleaning of the induction heating furnace. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a cleaning device for an induction heating furnace to solve the problems proposed in the above background technique, that is, the method of directly using a self-priming pump to clean a single pipeline has low efficiency, cannot detect the accurate result of the cleaning, thereby affecting the cleaning effect of the induction heating furnace, and at the same time, during the process of using the self-priming pump for cleaning, the self-priming pump is relatively close to the power source, and there is a risk of electric shock for the operator, thereby reducing the safety during the cleaning of the heating furnace. To achieve the above purpose, the present utility model provides the following technical solution: A cleaning device for an induction heating furnace, including a frame assembly, a self-priming pump is installed inside the frame assembly, a power supply box is installed on the top of the frame assembly, a flow meter is arranged on one side of the power supply box, a fixing assembly is installed above the frame assembly, and a cleaning assembly is installed inside the fixing assembly.

[0006] The frame assembly includes a planar frame, a pump body groove is welded at the center of the top of the planar frame, a power supply bracket is arranged on one side of the pump body groove, a flow bracket is arranged on the other side of the pump body groove, and a cleaning bracket is welded at one end of the top of the planar frame.

[0007] The fixed component includes a fixed base, a limit seat is welded to the top of the fixed base, fixing rods penetrate through both ends of the fixed base, and fixing buckles are threadedly connected to both ends of the fixing rods.

[0008] The cleaning component includes a water distribution tank, a pressure gauge is installed on the top of the water distribution tank, a quick connector is installed on one side of the water distribution tank, and a connecting pipe is installed on the other side of the water distribution tank.

[0009] Further preferably, the flowmeter is connected to one end of the water distribution tank through a pipeline to form a plug-in connection structure, and the connecting pipe and the self-priming pump are flange-connected.

[0010] Further preferably, the power supply box is installed on the power support, and the power supply box is made of insulating material.

[0011] Further preferably, the fixing rod is of a U-shaped structure, and external thread structures are provided at both ends of the fixing rod, and the fixing buckle is threadedly connected to both ends of the fixing rod and the bottom ends of the fixed base to form a fitting connection structure.

[0012] Further preferably, a plurality of quick connectors are evenly arranged on one side of the water distribution tank, and the apertures of the plurality of quick connectors increase in sequence.

[0013] Further preferably, the interface of the quick connector is provided with a flange structure, and a manual valve is provided inside each quick connector.

[0014] Further preferably, the bottom of the self-priming pump is installed inside the pump body groove, and insulating coatings are provided on the exteriors of the power support, the flow support, and the cleaning support.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] In the present utility model, a water distribution tank is designed and manufactured inside and equipped with quick connectors to replace manual pipe connection, which can clean all pipelines of different sizes at the same time, improve the cleaning efficiency, and the flowmeter and pressure gauge provided can display the water flow and pressure in real time, and can record and compare the data before and after cleaning, and can give accurate cleaning results, improving the cleaning effect of the cleaning device.

[0017] In the present utility model, a flat rack is arranged inside and an independent insulating power supply box is designed on the top of the rack, so that the power supply is separated from the ground and forms a certain height difference with the self-priming pump, ensuring the use safety of the cleaning device. At the same time, insulating coatings are provided on the exteriors of each support to further improve the insulation effect during cleaning and improve the safety of the cleaning device when cleaning the induction heating furnace. Description of the Drawings

[0018] Figure 1This is the front view structural schematic diagram of the utility model;

[0019] Figure 2 This is the enlarged structural schematic diagram of the cleaning component of the utility model;

[0020] Figure 3 This is the enlarged internal exploded structural schematic diagram of the frame assembly of the utility model;

[0021] Figure 4 This is the utility model Figure 3 The enlarged structural schematic diagram of part A in.

[0022] In the figure: 1. Frame assembly; 101. Planar frame; 102. Pump body groove; 103. Power supply bracket; 104. Flow rate bracket; 105. Cleaning bracket; 2. Self-priming pump; 3. Power supply box; 4. Flowmeter; 5. Fixing component; 501. Fixing base; 502. Limit seat; 503. Fixing rod; 504. Fixing buckle; 6. Cleaning component; 601. Sub-water tank; 602. Pressure gauge; 603. Quick connector; 604. Connecting pipe. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1 to 4 , the present utility model provides a technical solution: an induction heating furnace cleaning device, including a frame assembly 1, a self-priming pump 2 is installed inside the frame assembly 1, a power supply box 3 is installed on the top of the frame assembly 1, a flowmeter 4 is arranged on one side of the power supply box 3, a fixing component 5 is installed above the frame assembly 1, and a cleaning component 6 is installed inside the fixing component 5.

[0025] The frame assembly 1 includes a planar frame 101, a pump body groove 102 is welded at the center of the top of the planar frame 101, a power supply bracket 103 is arranged on one side of the pump body groove 102, a flow rate bracket 104 is arranged on the other side of the pump body groove 102, and a cleaning bracket 105 is welded at one end of the top of the planar frame 101.

[0026] The fixing component 5 includes a fixing base 501, a limit seat 502 is welded on the top of the fixing base 501, fixing rods 503 penetrate through both ends of the fixing base 501, and fixing buckles 504 are threadedly connected to both ends of the fixing rods 503.

[0027] The cleaning component 6 includes a water distribution tank 601. A pressure gauge 602 is installed on the top of the water distribution tank 601. A quick connector 603 is installed on one side of the water distribution tank 601. A connecting pipe 604 is installed on the other side of the water distribution tank 601.

[0028] In this embodiment, as Figure 1 and Figure 2 shown, the flow meter 4 is connected to one end of the water distribution tank 601 through a pipeline to form a plug-in connection structure, and the connecting pipe 604 is flange-connected to the self-priming pump 2. By setting the flow meter 4 and the pressure gauge 602 to be connected to the pipeline, the water flow rate and pressure can be displayed in real time, and the data before and after cleaning can be recorded and compared, which is convenient for analyzing and judging the cleaning result and improving the cleaning effect of the cleaning device.

[0029] In this embodiment, as Figure 1 and Figure 3 shown, the power supply box 3 is installed on the power support 103, and the power supply box 3 is made of insulating material. By installing the insulating power supply box 3 on the power support 103 at a higher position, the distance between the power supply box 3 and the self-priming pump 2 is avoided from being too close, reducing the risk of electric shock to the user during use and improving the safety of use of the cleaning device.

[0030] In this embodiment, as Figure 3 and Figure 4 shown, the fixing rod 503 is of a U-shaped structure, and external thread structures are provided at both ends of the fixing rod 503. The fixing buckle 504 is threadedly connected to both ends of the fixing rod 503 to form a fitting connection structure with the bottom ends of the fixing base 501. By setting the U-shaped fixing rod 503 to cooperate with the fixing buckle 504 to fix both ends of the water distribution tank 601, while improving the stability of the water distribution tank 601 during use in cooperation with the limit seat 502, it is also convenient to replace the water distribution tank 601 when needed.

[0031] In this embodiment, as Figure 1 and Figure 2 shown, a plurality of quick connectors 603 are uniformly arranged on one side of the water distribution tank 601, and the apertures of the plurality of quick connectors 603 increase in sequence. By setting a plurality of quick connectors 603 with different apertures to dock with a plurality of segmented pipelines in the induction heating furnace, it is convenient to perform pipeline cleaning operations simultaneously and improve the cleaning efficiency of the cleaning device.

[0032] In this embodiment, as Figure 1 and Figure 2As shown, the interface of the quick connector 603 is set as a flange structure, and a manual valve is provided inside the quick connector 603. By setting the flange connection method, the docking efficiency of the quick connector 603 is improved. At the same time, the use of the quick connector 603 is controlled by the internal manual valve, improving the control effect of the cleaning device during the cleaning operation, facilitating the control of the cleaning process of each pipeline, and improving the cleaning effect of the cleaning device.

[0033] In this embodiment, as Figure 1 and Figure 3 shown, the bottom of the self-priming pump 2 is installed inside the pump body groove 102, and insulating coatings are provided on the exteriors of the power supply bracket 103, the flow rate bracket 104, and the cleaning bracket 105. By providing insulating coatings on the exteriors of each bracket and cooperating with the height difference formed by the brackets, the use safety of the operator is further improved, avoiding the situation of electric shock when the operator is using, and improving the use safety of the cleaning device.

[0034] The usage method and advantages of the present utility model: When the induction heating furnace cleaning device is in use, the working process is as follows:

[0035] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, first, open the fixing buckle 504 at the bottom of the fixing base 501 on the cleaning bracket 105 to dock the two ends of the water distribution tank 601 that needs to be cleaned with the limit seat 502. Subsequently, use the U-shaped fixing rod 503 to dock the two ends of the water distribution tank 601 with the fixing base 501 and lock them through the fixing buckle 504. At the same time, dock the connecting pipe 604 with the self-priming pump 2 in the pump body groove 102, and dock one end of the water distribution tank 601 with the flow meter 4 on the flow rate bracket 104. Then, flange-connect each pipeline of the induction heating furnace to be cleaned with the corresponding quick connector 603 with the corresponding aperture in sequence, and then start the power supply in the power supply box 3 on the power supply bracket 103 to drive the self-priming pump 2 to start, and at the same time cooperate with the manual valves in each quick connector 603 to clean each pipeline. Finally, the water flow rate and water pressure conditions during cleaning can be displayed and recorded in real time through the flow meter 4 and the pressure gauge 602, and after cleaning, a comparison is made through the records to evaluate the cleaning result.

[0036] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Induction heating furnace cleaning device, including a frame assembly (1), characterized in that: Inside the frame assembly (1), a self-priming pump (2) is installed. On the top of the frame assembly (1), a power supply box (3) is installed. On one side of the power supply box (3), a flow meter (4) is provided. Above the frame assembly (1), a fixing assembly (5) is installed. Inside the fixing assembly (5), a cleaning assembly (6) is installed; The frame assembly (1) includes a planar frame (101). At the center of the top of the planar frame (101), a pump body groove (102) is welded. On one side of the pump body groove (102), a power supply bracket (103) is provided. On the other side of the pump body groove (102), a flow rate bracket (104) is provided. At one end of the top of the planar frame (101), a cleaning bracket (105) is welded; The fixing assembly (5) includes a fixing base (501). On the top of the fixing base (501), a limiting seat (502) is welded. Through both ends of the fixing base (501), fixing rods (503) are inserted. At both ends of the fixing rods (503), fixing buckles (504) are threadedly connected; The cleaning assembly (6) includes a water distribution tank (601). On the top of the water distribution tank (601), a pressure gauge (602) is installed. On one side of the water distribution tank (601), a quick connector (603) is installed. On the other side of the water distribution tank (601), a connecting pipe (604) is installed.

2. The induction heating furnace cleaning device according to claim 1, wherein: The flow meter (4) and one end of the water distribution tank (601) form a plug-in connection structure through a pipeline, and a flange connection is provided between the connecting pipe (604) and the self-priming pump (2).

3. The induction heating furnace cleaning device according to claim 1, characterized in that: The power supply box (3) is installed on the power supply bracket (103), and the power supply box (3) is made of an insulating material.

4. The induction heating furnace cleaning device according to claim 1, characterized in that: The fixing rod (503) is of a U-shaped structure, and external thread structures are provided at both ends of the fixing rod (503). The fixing buckle (504) is threadedly connected to both ends of the fixing rod (503) and forms a fitting connection structure with the bottom ends of both sides of the fixing base (501).

5. The induction heating furnace cleaning device according to claim 1, wherein: On one side of the water distribution tank (601), a plurality of quick connectors (603) are evenly provided, and the apertures of the plurality of quick connectors (603) increase in sequence.

6. The induction heating furnace cleaning device according to claim 1, characterized in that: The interface of the quick connector (603) is provided with a flange structure, and a manual valve is provided inside each quick connector (603).

7. The induction heating furnace cleaning device according to claim 1, wherein: The bottom of the self-priming pump (2) is installed inside the pump body groove (102), and insulating coatings are provided on the exteriors of the power supply bracket (103), the flow rate bracket (104), and the cleaning bracket (105).

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