Flattening device for hot galvanizing bridge section steel

By introducing fixed pallets and mobile pallet structures with adjustable widths into the leveling device, combined with the drive motor and pneumatic cylinder, the problem that existing devices can only deal with fixed specifications C-shaped steels, and flexible leveling treatment for C-shaped steels of different widths and heights is achieved.

CN223145633UActive Publication Date: 2025-07-25LANGFANG WANBO CABLE BRIDGE CO LTD
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Patent Information

Application Number
CN202422114258.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-25
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing leveling device has a fixed width of the pallet, which can only be leveled according to the corresponding specifications of C-shaped steel, and has poor flexibility in use.

Method used

A leveling device including a fixed pallet, a moving pallet, a driving motor and a rotating rod is designed. By driving the rotating rod to rotate, the distance of the moving pallet is changed, and C-shaped steel of different widths is adapted to C-shaped steel of different heights is leveled through the pneumatic cylinder and the flattening plate.

Benefits of technology

Flexible leveling treatment of C-shaped steel of different widths and heights is realized, and the flexibility of the device is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hot-dip galvanizing bridges, and discloses a leveling device for hot-dip galvanizing bridge section steel, which comprises a bottom plate, fixing blocks are fixedly mounted on the front side and the rear side of the top of the bottom plate, a fixing support plate is fixedly mounted on the tops of the fixing blocks, and sliding rods are movably sleeved in the front end and the rear end of the fixing support plate. By arranging the fixed supporting plate, the movable supporting plates, the driving motor and the rotating rod, when an operator needs to conduct flattening treatment on C-shaped steel with different widths, the driving motor can be started, so that the rotating shaft drives the rotating rod to rotate, and then a hinge rod can push the two movable supporting plates to move oppositely; and the distance between the two movable supporting plates is changed, then the outer surfaces of the fixed supporting plate and the movable supporting plates can be sleeved with C-shaped steel of different widths, then the C-shaped steel of different widths can be leveled, and the using flexibility of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hot-dip galvanized bridge frames, and particularly relates to a leveling device for hot-dip galvanized bridge frame section steels. Background Art

[0002] A hot-dip galvanized bridge frame is a steel bridge frame that has been subjected to hot-dip galvanizing treatment. Its outer layer is treated by hot-dip galvanizing to increase its corrosion resistance and service life. Such bridge frames are mainly used for power cables, control cables, lighting, wiring, etc., and are suitable for laying in indoor, outdoor, overhead, cable trench, tunnel and other environments.

[0003] Hot-dip galvanized bridge frames are usually made of C-shaped steels. During the production process of hot-dip galvanized bridge frames, the C-shaped steels need to be leveled so that the produced hot-dip galvanized bridge frames have excellent quality. When leveling the C-shaped steels, a leveling device is required. Although the existing leveling devices can play a leveling role, since the width of the support plate for placing the C-shaped steels is fixed, it results in that the same specification of support plate can only level the corresponding specification of C-shaped steels, and the flexibility of use is poor. Therefore, it needs to be improved. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the above problems. The utility model provides a leveling device for hot-dip galvanized bridge frame section steels, which has the advantage of adjustable width.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A leveling device for hot-dip galvanized bridge frame section steels, including a bottom plate. Fixed blocks are fixedly installed on the front and rear sides of the top of the bottom plate. Fixed support plates are fixedly installed on the tops of the fixed blocks. Slide rods are movably sleeved inside the front end and the rear end of the fixed support plates. The outer ends of the slide rods are fixedly connected with movable support plates. A driving motor is fixedly installed at the bottom of the inner surface of the fixed support plate. The other end of the output shaft of the driving motor is fixedly connected with a rotating shaft. A rotating rod is fixedly sleeved on the outer surface of the rotating shaft. Hinged rods are hinged at the front and rear ends of the rotating rod. The other ends of the hinged rods are hinged with the inner sides of the movable support plates. A support frame is fixedly installed on the top of the bottom plate. A first air cylinder is fixedly installed on the top of the support frame. The bottom end of the first air cylinder penetrates through the support frame and extends to the lower part of the support frame and is movably sleeved with the inner wall of the support frame. The bottom end of the first air cylinder is fixedly connected with an upper leveling plate.

[0006] Preferably, an extension plate is movably sleeved inside the movable support plate, and a notch is formed inside the movable support plate.

[0007] Preferably, a connecting block located inside the notch is fixedly installed at the top of the inner side of the extension plate, and the outer surface of the connecting block is movably connected with the inner surface of the notch.

[0008] Preferably, an activity frame is fixedly connected to the inner side of the connection block, and the outer surface of the activity frame is movably connected to the inner surface of the moving support plate.

[0009] Preferably, a power motor is fixedly installed inside the moving support plate. The other end of the output shaft of the power motor is fixedly connected to a round shaft, and the other end of the round shaft penetrates through the moving support plate and extends into the interior of the moving support plate and is movably sleeved on the inner wall of the moving support plate.

[0010] Preferably, a disc is fixedly sleeved on the outer surface of the round shaft, a round block is fixedly sleeved inside the top end of the disc, and the outer surface of the round block is movably sleeved on the inner surface of the activity frame.

[0011] Preferably, a second air cylinder is fixedly installed at the top end of the bottom plate. The number of the second air cylinders is two. The outer ends of the two second air cylinders are fixedly connected to side straightening plates, and the bottom of the side straightening plates is movably connected to the top of the bottom plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. By providing a fixed support plate, a moving support plate, a driving motor and a rotating rod, when an operator needs to straighten C-shaped steel with different widths, the driving motor can be started to make the rotating shaft drive the rotating rod to rotate, so that the hinged rod can push the two moving support plates to move away from each other, thereby changing the distance between the two moving support plates, and then enabling C-shaped steel with different widths to be sleeved on the outer surfaces of the fixed support plate and the moving support plate, and then the C-shaped steel with different widths can be straightened, improving the use flexibility of the device.

[0014] 2. By providing an extension plate, an activity frame, a disc and a round block, after the operator sleeves the C-shaped steel on the outer surfaces of the fixed support plate and the moving support plate, by starting the power motor, the round shaft drives the disc to rotate, so that the round block squeezes and pushes the inner surface of the activity frame, thereby driving the activity frame to move downward, and then the connection block drives the extension plate to move downward, so that the extension plate can contact the curled edge inside the C-shaped steel, and then by starting the second air cylinder, the second air cylinder drives the side straightening plate to move towards the C-shaped steel, so that the side of the C-shaped steel with different heights can be straightened. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a schematic cross-sectional structural diagram of the front of the present utility model;

[0017] Figure 3 is a schematic cross-sectional structure view of the side of the present utility model;

[0018] Figure 4 is a schematic cross-sectional structure view of the top of the present utility model;

[0019] Figure 5 is a schematic cross-sectional structure view of the sliding rod of the present utility model;

[0020] Figure 6 is Figure 2 a schematic enlarged partial structure view at position A in

[0021] Figure 7 is Figure 3 a schematic enlarged partial structure view at position B in

[0022] In the figure: 1, bottom plate; 2, fixing block; 3, fixing support plate; 4, sliding rod; 5, moving support plate; 6, driving motor; 7, rotating shaft; 8, rotating rod; 9, hinged rod; 10, support frame; 11, first air cylinder; 12, upper flattening plate; 13, extension plate; 14, notch; 15, connecting block; 16, movable frame; 17, power motor; 18, round shaft; 19, disc; 20, round block; 21, second air cylinder; 22, side flattening plate. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Such as Figures 1 to 7As shown in the figure, the utility model provides a leveling device for hot-dip galvanized bridge section steel, which includes a bottom plate 1. Fixed blocks 2 are fixedly installed on both the front and rear sides of the top of the bottom plate 1. A fixed support plate 3 is fixedly installed on the top of the fixed block 2. Slide rods 4 are movably sleeved inside the front end and the rear end of the fixed support plate 3. The outer ends of the slide rods 4 are fixedly connected with moving support plates 5. A driving motor 6 is fixedly installed at the bottom of the inner surface of the fixed support plate 3. The other end of the output shaft of the driving motor 6 is fixedly connected with a rotating shaft 7. A rotating rod 8 is fixedly sleeved on the outer surface of the rotating shaft 7. Hinged rods 9 are hinged at both the front and rear ends of the rotating rod 8. The other ends of the hinged rods 9 are hinged with the inner sides of the moving support plates 5. A support frame 10 is fixedly installed on the top of the bottom plate 1. A first air cylinder 11 is fixedly installed on the top of the support frame 10. The bottom end of the first air cylinder 11 penetrates through the support frame 10 and extends to the lower part of the support frame 10 and is movably sleeved with the inner wall of the support frame 10. The bottom end of the first air cylinder 11 is fixedly connected with an upper leveling plate 12.

[0025] The operator places the section steel on the top of the fixed support plate 3, so that the inner surface of the section steel contacts with the outer surfaces of the fixed support plate 3 and the moving support plates 5. Then, by starting the first air cylinder 11, the first air cylinder 11 drives the upper leveling plate 12 to move downward, so that the upper leveling plate 12 can level the section steel. By setting the moving support plates 5, when the two moving support plates 5 move away from each other, they can level section steels with different widths.

[0026] Among them, an extension plate 13 is movably sleeved inside the moving support plate 5, and a notch 14 is formed inside the moving support plate 5.

[0027] As a technical optimization scheme of the utility model, when the extension plate 13 moves downward along the inner surface of the moving support plate 5, the overall length of the moving support plate 5 and the extension plate 13 will be extended.

[0028] Among them, a connecting block 15 located inside the notch 14 is fixedly installed at the top of the inner side of the extension plate 13. The outer surface of the connecting block 15 is movably connected with the inner surface of the notch 14.

[0029] As a technical optimization scheme of the utility model, by setting the connecting block 15, when the connecting block 15 moves downward along the inner surface of the notch 14, it can drive the extension plate 13 to move downward.

[0030] Among them, a movable frame 16 is fixedly connected to the inner side of the connecting block 15. The outer surface of the movable frame 16 is movably connected with the inner surface of the moving support plate 5.

[0031] As a technical optimization scheme of the utility model, when the movable frame 16 moves downward, it can drive the connecting block 15 to move downward.

[0032] Among them, a power motor 17 is fixedly installed on the inner side of the moving pallet 5. The other end of the output shaft of the power motor 17 is fixedly connected to a round shaft 18. The other end of the round shaft 18 penetrates through the moving pallet 5 and extends into the interior of the moving pallet 5 and is movably sleeved with the inner wall of the moving pallet 5.

[0033] As a technical optimization scheme of the present utility model, after the power motor 17 is started, the round shaft 18 will rotate.

[0034] Among them, a disc 19 is fixedly sleeved on the outer surface of the round shaft 18. A round block 20 is fixedly sleeved inside the top end of the disc 19. The outer surface of the round block 20 is movably sleeved with the inner surface of the movable frame 16.

[0035] As a technical optimization scheme of the present utility model, when the disc 19 rotates, it will drive the round block 20 to rotate around the round shaft 18 as the axis.

[0036] Among them, a second air cylinder 21 is fixedly installed on the top end of the bottom plate 1. The number of the second air cylinders 21 is two. The outer ends of the two second air cylinders 21 are fixedly connected to side leveling plates 22. The bottom of the side leveling plates 22 is movably connected to the top of the bottom plate 1.

[0037] As a technical optimization scheme of the present utility model, the operator starts the second air cylinder 21, so that the second air cylinder 21 can drive the side leveling plate 22 to move, thereby enabling the side of the profiled steel to be leveled.

[0038] The working principle and usage process of the present utility model:

[0039] The operator sleeves the C-shaped steel on the outer surfaces of the fixed pallet 3 and the moving pallet 5, and then starts the driving motor 6, so that the rotating shaft 7 drives the rotating rod 8 to rotate, and further enables the hinge rod 9 to push the two moving pallets 5 to move away from each other, so that the two moving pallets 5 contact the inner surface of the C-shaped steel. Then, by starting the first air cylinder 11, the first air cylinder 11 drives the upper leveling plate 12 to move downward, so that the upper leveling plate 12 can level the top of the C-shaped steel, and further can flatten C-shaped steels with different widths.

[0040] When the C-shaped steel is sleeved on the outer surfaces of the fixed support plate 3 and the movable support plate 5, the power motor 17 can be started to drive the circular shaft 18 to drive the disc 19 to rotate. Furthermore, the disc 19 can drive the circular block 20 to rotate around the circular shaft 18 as the axis, so that the circular block 20 can squeeze and push the inner surface of the movable frame 16, causing the movable frame 16 to move downward. Thus, the connecting block 15 can be driven to drive the extension plate 13 to move downward, and then the overall length of the extension plate 13 and the movable support plate 5 can be extended, so that the bottom of the extension plate 13 contacts the curled edge inside the steel section. Then, by starting the second air cylinder 21, the second air cylinder 21 can be driven to drive the side leveling plate 22 to move towards the C-shaped steel, so that the side surfaces of the C-shaped steel with different heights can be leveled.

[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A leveling device for hot-dip galvanized bridge steel, comprising a bottom plate (1), characterized in that: On the front and rear sides of the top of the bottom plate (1), fixing blocks (2) are fixedly installed. On the top of the fixing blocks (2), fixing support plates (3) are fixedly installed. Inside the front end and the rear end of the fixing support plate (3), sliding rods (4) are movably sleeved. At the outer ends of the sliding rods (4), moving support plates (5) are fixedly connected. At the bottom of the inner surface of the fixing support plate (3), a driving motor (6) is fixedly installed. At the other end of the output shaft of the driving motor (6), a rotating shaft (7) is fixedly connected. On the outer surface of the rotating shaft (7), a rotating rod (8) is fixedly sleeved. At the front and rear ends of the rotating rod (8), hinge rods (9) are hinged. The other ends of the hinge rods (9) are hinged to the inner sides of the moving support plates (5). On the top of the bottom plate (1), a support frame (10) is fixedly installed. On the top of the support frame (10), a first air cylinder (11) is fixedly installed. The bottom end of the first air cylinder (11) penetrates through the support frame (10) and extends below the support frame (10) and is movably sleeved with the inner wall of the support frame (10). The bottom end of the first air cylinder (11) is fixedly connected with an upper flattening plate (12).

2. The leveling device for hot-dip galvanized bridge section steel according to claim 1, wherein: Inside the moving support plate (5), an extension plate (13) is movably sleeved. Inside the moving support plate (5), a notch (14) is formed.

3. The leveling device for hot-dip galvanized bridge section steel according to claim 2, characterized in that: At the top of the inner side of the extension plate (13), a connecting block (15) located inside the notch (14) is fixedly installed. The outer surface of the connecting block (15) is movably connected with the inner surface of the notch (14).

4. The leveling device for hot-dip galvanized bridge section steel according to claim 3, wherein: At the inner side of the connecting block (15), a movable frame (16) is fixedly connected. The outer surface of the movable frame (16) is movably connected with the inner surface of the moving support plate (5).

5. The leveling device for hot-dip galvanized bridge section steel according to claim 1, characterized in that: At the inner side of the moving support plate (5), a power motor (17) is fixedly installed. At the other end of the output shaft of the power motor (17), a round shaft (18) is fixedly connected. The other end of the round shaft (18) penetrates through the moving support plate (5) and extends inside the moving support plate (5) and is movably sleeved with the inner wall of the moving support plate (5).

6. The leveling device for hot-dip galvanized bridge section steel according to claim 5, characterized in that: On the outer surface of the round shaft (18), a disc (19) is fixedly sleeved. Inside the top end of the disc (19), a round block (20) is fixedly sleeved. The outer surface of the round block (20) is movably sleeved with the inner surface of the movable frame (16).

7. The leveling device for hot-dip galvanized bridge section steel according to claim 1, wherein: At the top end of the bottom plate (1), second air cylinders (21) are fixedly installed. The number of the second air cylinders (21) is two. At the outer ends of the two second air cylinders (21), side flattening plates (22) are fixedly connected. The bottom of the side flattening plates (22) is movably connected with the top of the bottom plate (1).