Aluminum plate bending mechanism capable of accurately controlling angle

Through the gear system driven by bidirectional cylinders and motors, precise angle control and fixing of aluminum plates is achieved, solving the cumbersome problems of single angle folding and fixing of traditional equipment, and improving production efficiency and adaptability.

CN223145651UActive Publication Date: 2025-07-25DONGA COUNTY JINCAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422348133.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-25
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Traditional aluminum plate bending equipment can only be folded at a single angle, which is difficult to meet actual needs, increases production complexity and time cost, and the fixing process is cumbersome, making it difficult to adapt to aluminum plates of different sizes.

Method used

The two-way cylinder drive gear system is used to achieve accurate angle control of the aluminum plate, and the motor drive gear transmission is used to fix it. Through the cooperation of the rack and clamp, the aluminum plate is accurately bent and fixed.

Benefits of technology

It realizes precise adjustment and fixation of the angle of aluminum plates, simplifies the production process, improves production efficiency and equipment adaptability, and adapts to the fixing needs of aluminum plates of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal plate machining equipment, and discloses an aluminum plate bending mechanism capable of accurately controlling angles, which comprises a protective frame, an electric telescopic plate is fixedly connected to the top of the protective frame, a bending head is fixedly connected to the output end of the electric telescopic plate, and a two-way air cylinder is fixedly connected to the bottom of the inner wall of the protective frame. Connecting blocks are fixedly connected to the output ends of the two sides of the bidirectional air cylinder, first racks are fixedly connected to one sides of the connecting blocks, a second gear is arranged at the bottom of the first rack on one side, the first rack on one side is meshed with the second gear, and a first gear is arranged at the top of the first rack on the other side; and the rack I on the other side is meshed with the gear I. According to the aluminum plate bending device, the first bending plate and the second bending plate are controlled to rotate towards the opposite sides, so that the two sides of an aluminum plate are bent in a targeted mode, the bending angle of the aluminum plate is adjusted and controlled, the production process is simplified, and the production efficiency of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal plate processing equipment, in particular to an aluminum plate bending mechanism capable of accurately controlling the angle. Background Art

[0002] An aluminum plate is a plate made of aluminum. Its relatively small density makes the aluminum plate light in weight, convenient for handling and installation. Aluminum will also form a dense oxide film in the air, which can effectively prevent the aluminum plate from being corroded, making it have good corrosion resistance. Moreover, the aluminum plate is easy to process and form, and can be made into products of various shapes and sizes through processes such as stamping, bending, and stretching. During the aluminum plate processing, a bending mechanism is needed to perform bending treatment on it;

[0003] An aluminum plate bending mechanism is a mechanical device for bending aluminum plates. When in use, the aluminum plate is placed on the lower die of the bending mechanism. By setting the bending angle and other parameters through the control system, the power system drives the upper die to move downward, and together with the lower die, applies pressure to the aluminum plate, causing the aluminum plate to undergo plastic deformation, thereby achieving bending;

[0004] However, during the use of marine equipment, usually only aluminum plates with a single angle can be folded. To adjust the bending angle, other auxiliary tools need to be used or secondary processing is required. This not only increases the complexity and time cost of production, but also reduces the overall production efficiency. Therefore, an aluminum plate bending mechanism capable of accurately controlling the angle is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an aluminum plate bending mechanism capable of accurately controlling the angle, aiming to improve the problem that traditional equipment can only fold aluminum plates at a single angle and is difficult to meet actual needs.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An aluminum plate bending mechanism capable of accurately controlling the angle, including a protective frame. The top of the protective frame is fixedly connected with an electric telescopic plate. The output end of the electric telescopic plate is fixedly connected with a bending head. The bottom of the inner wall of the protective frame is fixedly connected with a double-acting cylinder. Both output ends of the double-acting cylinder are fixedly connected with connecting blocks. One side of each connecting block is fixedly connected with a first rack. A second gear is arranged at the bottom of one of the first racks. One of the first racks meshes with the second gear. A first gear is arranged at the top of the other first rack. The other first rack meshes with the first gear. The outer wall of the first gear is fixedly connected with a second bending plate. The outer wall of the second gear is fixedly connected with a first bending plate. A fixing component is arranged inside the protective frame, and the fixing component is used for fixing the plate;

[0008] As a further description of the above technical solution:

[0009] The fixed component includes a workbench, the bottom of the workbench is fixedly connected to the bottom of the inner wall of the protective frame, and a limiting column is fixedly connected inside the second gear;

[0010] As a further description of the above technical solution:

[0011] The outer wall of the limiting column is fixedly connected to the inside of the first gear, and one end of the limiting column is slidably connected to the inside of the protective frame;

[0012] As a further description of the above technical solution:

[0013] A plurality of fixing blocks are fixedly connected to the outer walls of the first bending plate and the second bending plate, a sliding bar is fixedly connected to the inside of each fixing block, and the outer wall of the sliding bar is slidably connected to the inside of the protective frame;

[0014] As a further description of the above technical solution:

[0015] A work bin is fixedly connected to the bottom of the protective frame, and a bottom box is fixedly connected to the bottom of the work bin;

[0016] As a further description of the above technical solution:

[0017] A motor is fixedly connected to the bottom of the inner wall of the protective frame, and a third gear is fixedly connected to the output end of the motor;

[0018] As a further description of the above technical solution:

[0019] Rack bars are arranged on both sides of the third gear, the third gear meshes with the rack bars, and clamping plates are fixedly connected to the outer walls of both sides of the rack bars;

[0020] As a further description of the above technical solution:

[0021] A plurality of limiting bars are slidably connected to the inside of the clamping plate, fixing plates are fixedly connected to both ends of the limiting bars, the top of one side of the fixing plate is slidably connected to one end of the limiting column, and the bottom of the fixing plate is fixedly connected to the bottom of the inner wall of the protective frame.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present utility model, the rack one on one side of the connecting block is driven to move by a bidirectional cylinder, thereby driving the rotation of gear one and gear two, causing the bending plate one and the bending plate two placed at the bottom of the aluminum plate to rotate towards the opposite side, so as to perform targeted bending treatment on both sides of the aluminum plate, realizing the adjustment and control of the bending angle of the aluminum plate, solving the problem that traditional equipment can only fold the aluminum plate at a single angle and is difficult to meet the actual requirements, simplifying the production process, and improving the production efficiency of the equipment.

[0024] 2. In the present utility model, the rotation of gear three is driven by a motor, thereby driving the two racks two on both sides to move towards the opposite side. This moving force is transmitted to the surface of the clamping plate, thereby driving the two clamping plates on both sides to move to both sides of the aluminum plate to achieve the fixation of the aluminum plate, solving the problem that traditional equipment can only fix aluminum plates of a single size. When it is necessary to fix aluminum plates of other sizes, it is necessary to replace the fixing components, increasing the complexity of equipment fixation, and improving the fixation efficiency of the equipment for aluminum plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of an aluminum plate bending mechanism capable of accurately controlling the angle proposed by the present utility model;

[0026] Figure 2 is a schematic diagram of the internal structure of the working chamber of an aluminum plate bending mechanism capable of accurately controlling the angle proposed by the present utility model;

[0027] Figure 3 is a schematic diagram of the structure of the bending plate one of an aluminum plate bending mechanism capable of accurately controlling the angle proposed by the present utility model;

[0028] Figure 4 is a schematic diagram of the structure of the clamping plate of an aluminum plate bending mechanism capable of accurately controlling the angle proposed by the present utility model.

[0029] LEGEND DESCRIPTION:

[0030] 1. Working chamber; 2. Protection frame; 3. Bidirectional cylinder; 4. Connecting block; 5. Rack one; 6. Gear one; 7. Gear two; 8. Limit post; 9. Bending plate one; 10. Bending plate two; 11. Fixed block; 12. Slide bar; 13. Electric telescopic plate; 14. Bending head; 15. Motor; 16. Gear three; 17. Rack two; 18. Clamping plate; 19. Limit bar; 20. Fixed plate; 21. Bottom box; 22. Workbench. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] Referring to Figure 1 and Figure 3 An embodiment provided by the present utility model: An aluminum plate bending mechanism capable of precisely controlling the angle, including a protective frame 2. A motorized telescopic plate 13 is fixedly connected to the top of the protective frame 2. The output end of the motorized telescopic plate 13 is fixedly connected to a bending head 14. A two-way cylinder 3 is fixedly connected to the bottom of the inner wall of the protective frame 2. Connecting blocks 4 are fixedly connected to both output ends of the two-way cylinder 3. A first rack 5 is fixedly connected to one side of each connecting block 4. A second gear 7 is arranged at the bottom of one of the first racks 5. The one first rack 5 and the second gear 7 are meshed with each other. A first gear 6 is arranged at the top of the other first rack 5. The other first rack 5 and the first gear 6 are meshed with each other. A second bending plate 10 is fixedly connected to the outer wall of the first gear 6. A first bending plate 9 is fixedly connected to the outer wall of the second gear 7. A fixing assembly is arranged inside the protective frame 2 and is used for fixing the plate. The fixing assembly includes a workbench 22. The bottom of the workbench 22 is fixedly connected to the bottom of the inner wall of the protective frame 2. A limiting post 8 is fixedly connected to the inside of the second gear 7. The outer wall of the limiting post 8 is fixedly connected to the inside of the first gear 6. One end of the limiting post 8 is slidably connected to the inside of the protective frame 2. A plurality of fixing blocks 11 are fixedly connected to the outer walls of the first bending plate 9 and the second bending plate 10. A slide bar 12 is fixedly connected to the inside of each fixing block 11. The outer wall of the slide bar 12 is slidably connected to the inside of the protective frame 2.

[0033] Specifically, during the actual use of the device, first start the motorized telescopic plate 13, and its output end drives the bending head 14 to move, starting to perform extrusion operations on the plate. At the same time, start the two-way cylinder 3, and the output ends on both sides thereof start to drive the first racks 5 on one side of the connecting blocks 4 to move. When the two first racks 5 move in opposite directions, a strong force will be generated, thereby driving the first gear 6 and the second gear 7 to rotate in opposite directions. The reverse rotation of the first gear 6 and the second gear 7 further drives the first bending plate 9 and the second bending plate 10 to move. Driven by the gears, the first bending plate 9 and the second bending plate 10 fold towards the opposite sides of the two sides of the plate. At the same time, the first bending plate 9 and the second bending plate 10 will drive the slide bars 12 to slide through the inside of the protective frame 2 through the fixing blocks 11, thereby enhancing the stability during the rotation of the first bending plate 9 and the second bending plate 10, and finally achieving the purpose of controlling the bending angle of the plate, solving the problem that traditional devices can only fold the aluminum plate at a single angle and are difficult to meet actual requirements, simplifying the production process, and improving the production efficiency of the device.

[0034] Reference Figure 2 and Figure 4 Figure 4 , a working bin 1 is fixedly connected to the bottom of the protective frame 2, a bottom box 21 is fixedly connected to the bottom of the working bin 1, a motor 15 is fixedly connected to the bottom of the inner wall of the protective frame 2, a third gear 16 is fixedly connected to the output end of the motor 15, second racks 17 are arranged on both sides of the third gear 16, the third gear 16 meshes with the second racks 17, clamping plates 18 are fixedly connected to the outer walls of both second racks 17, a plurality of limiting bars 19 are slidably connected inside the clamping plates 18, fixing plates 20 are fixedly connected to both ends of the limiting bars 19, one end of the limiting column 8 is slidably connected to the top of one fixing plate 20, and the bottom of the fixing plate 20 is fixedly connected to the bottom of the inner wall of the protective frame 2.

[0035] Specifically, during the process of fixing the plate, first place the plate to be processed on the top of the workbench 22. At this time, the workbench 22 provides a stable support plane for the plate. At the same time, the inside of the workbench 22 is hollow to reserve a bending space for the plate. Then start the motor 15. The output end of the motor 15 drives the third gear 16 to rotate, thereby driving the second racks 17 on both sides to move towards the opposite side. During this process, the clamping plates 18 also slide smoothly on the outer walls of the limiting bars 19 synchronously. The limiting bars 19 limit and guide the movement of the clamping plates 18. When the clamping plates 18 are driven by the second racks 17, they will generate a squeezing force on both sides of the plate to fix the plate, achieving the purpose of specifically fixing plates of different sizes and specifications, solving the problem that traditional equipment can only fix aluminum plates of a single size. When it is necessary to fix aluminum plates of other sizes, it is necessary to replace the fixing components, increasing the complexity of equipment fixing, and improving the fixing efficiency of the equipment for aluminum plates.

[0036] Working principle: During the use of the equipment, the output end of the electric telescopic plate 13 drives the folding head 14 to move to the surface of the plate and squeeze it. At the same time, start the double-acting cylinder 3. The output ends on both sides of the double-acting cylinder 3 drive the first rack 5 on one side of the connecting block 4 to move. When the two first racks 5 move in opposite directions, they will drive the first gear 6 and the second gear 7 to rotate in opposite directions, thereby driving the first bending plate 9 and the second bending plate 10 to move, folding both sides of the plate towards the opposite side to achieve the purpose of controlling the bending angle of the plate. During the process of fixing the plate, place the plate on the top of the workbench 22, and then start the motor 15. The output end of the motor 15 drives the third gear 16 to rotate, thereby driving the second racks 17 on both sides to move towards the opposite side. During this process, the clamping plates 18 also slide on the outer walls of the limiting bars 19 synchronously. The limiting bars 19 limit and guide the movement of the clamping plates 18. When the limiting bars 19 move to both sides of the plate, the squeezing force of the limiting bars 19 on both sides of the plate is used to achieve the purpose of specifically fixing different plates.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An aluminum plate bending mechanism with precise angle control, including a protective frame (2), characterized in that: A motorized telescopic plate (13) is fixedly connected to the top of the protective frame (2). The output end of the motorized telescopic plate (13) is fixedly connected to a bent head (14). A double-acting cylinder (3) is fixedly connected to the bottom of the inner wall of the protective frame (2). Connecting blocks (4) are fixedly connected to the output ends on both sides of the double-acting cylinder (3). Rack one (5) is fixedly connected to one side of each connecting block (4). A gear two (7) is arranged at the bottom of one of the rack one (5). One of the rack one (5) meshes with the gear two (7). A gear one (6) is arranged at the top of the other rack one (5). The other rack one (5) meshes with the gear one (6). A bent plate two (10) is fixedly connected to the outer wall of the gear one (6). A bent plate one (9) is fixedly connected to the outer wall of the gear two (7). A fixing component is arranged inside the protective frame (2), and the fixing component is used for fixing the plate.

2. The aluminum plate bending mechanism capable of precisely controlling the angle according to claim 1, wherein: The fixing component includes a workbench (22), and the bottom of the workbench (22) is fixedly connected to the bottom of the inner wall of the protective frame (2). A limit post (8) is fixedly connected inside the gear two (7).

3. The aluminum plate bending mechanism capable of precisely controlling the angle according to claim 2, wherein: The outer wall of the limit post (8) is fixedly connected inside the gear one (6), and one end of the limit post (8) is slidably connected inside the protective frame (2).

4. A bending mechanism for aluminum plates with precisely controllable angles according to claim 1, characterized in that: A plurality of fixing blocks (11) are fixedly connected to the outer walls of the bent plate one (9) and the bent plate two (10). Slide bars (12) are fixedly connected inside the fixing blocks (11). The outer walls of the slide bars (12) are slidably connected inside the protective frame (2).

5. The aluminum plate bending mechanism capable of precisely controlling the angle according to claim 2, wherein: A work bin (1) is fixedly connected to the bottom of the protective frame (2), and a bottom box (21) is fixedly connected to the bottom of the work bin (1).

6. The aluminum plate bending mechanism capable of precisely controlling the angle according to claim 5, wherein: A motor (15) is fixedly connected to the bottom of the inner wall of the protective frame (2), and a gear three (16) is fixedly connected to the output end of the motor (15).

7. The aluminum plate bending mechanism capable of precisely controlling the angle according to claim 6, wherein: Rack two (17) is arranged on both sides of the gear three (16). The gear three (16) meshes with the rack two (17). Clamping plates (18) are fixedly connected to the outer walls of the rack two (17) on both sides.

8. The aluminum plate bending mechanism capable of precisely controlling the angle according to claim 7, characterized in that: A plurality of limit bars (19) are slidably connected inside the clamping plates (18). Fixing plates (20) are fixedly connected to both ends of the limit bars (19). The top of one of the fixing plates (20) is slidably connected to one end of the limit post (8), and the bottom of the fixing plate (20) is fixedly connected to the bottom of the inner wall of the protective frame (2).