Super-tough composite mold for casting
By covering the wood panel layer on the foam model and applying a super tough coating, combined with the design of the mold lifting ring, the problems of heavy, easy to damage and deform in the traditional casting pattern are solved, and a lightweight, moisture-proof, low-cost and durable casting composite pattern is achieved.
Patent Information
- Application Number
- CN202422303829.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-21
AI Technical Summary
Traditional casting models have problems such as bulky, high production cost, easy to damage, easy to deform, and short service life.
The foam model is used to coat the wood panel layer and coat it with a super tough coating. Combined with the design of the mold lifting ring, it forms a super tough casting composite shape.
It realizes a casting pattern that is lightweight, moisture-proof, not easy to damage, low cost and long service life, improving the stability and durability of use.
Smart Images

Figure CN223145908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of casting process equipment, in particular to a composite pattern for super-strong and tough casting. Background Art
[0002] The patterns used in traditional casting mainly include three categories: metal patterns, wooden patterns and foam patterns. The following problems exist respectively during use: (1) Metal patterns are relatively heavy, have high manufacturing costs and are not easy to repair after damage; (2) Wooden patterns are prone to moisture absorption, deformation and damage; (3) Foam patterns have low surface strength and poor reusability, and can only be used once in most cases. Content of the Utility Model
[0003] Based on the above problems, the purpose of the utility model is to provide a composite pattern for super-strong and tough casting to solve the problems existing in the above-mentioned prior art.
[0004] The utility model adopts the following technical solutions:
[0005] The utility model provides a composite pattern for super-strong and tough casting, including a pattern body. An installation groove is arranged on the surface of the pattern body, and a lifting ring for mold removal is arranged in the installation groove;
[0006] The pattern body includes a foam model. The outer surface of the foam model is coated with a wooden board layer, and a super-strong and tough coating is applied to the outer surface of the wooden board layer. The bottom of the lifting ring for mold removal is embedded into the wooden board layer through the super-strong and tough coating.
[0007] Further, the thickness of the wooden board layer is set to 2-5 mm.
[0008] Still further, the super-strong and tough coating is set to be a polyurea coating evenly sprayed on the outer surface of the wooden board layer.
[0009] Still further, the thickness of the super-strong and tough coating is set to 0.5-2 mm.
[0010] Still further, the material of the lifting ring for mold removal is steel.
[0011] Compared with the prior art, the beneficial technical effects of the utility model are:
[0012] (1) The super-strong and tough coating provided can not only play a role in strengthening the lifting ring for mold removal, ensuring the stability of the installation of the lifting ring for mold removal, but also enable the utility model to have super-strong and tough surface characteristics.
[0013] (2) By providing the foam model, the wooden board layer, the super-strong and tough coating and the lifting ring for mold removal, the utility model has the advantages of light weight, convenient mold removal, moisture-proof, not easy to deform and damage, low manufacturing cost and long service life. Brief Description of the Drawings
[0014] The present utility model will be further described below in conjunction with the drawings.
[0015] Figure 1 It is a cross-sectional view of the super-strong and tough composite pattern for casting of the present utility model;
[0016] Figure 2 It is a state diagram of step 1 when the present utility model is in use;
[0017] Figure 3 It is a state diagram of step 2 when the present utility model is in use.
[0018] Description of reference numerals: 1, pattern body; 11, foam model; 12, wooden board layer; 13, super-strong and tough coating; 2, installation groove; 3, lifting ring for mold removal; 4, template; 5, sand box; 6, molding sand. Specific Embodiments
[0019] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the drawings and embodiments.
[0020] As Figure 1 shown, in this embodiment, a super-strong and tough composite pattern for casting is disclosed, which includes a pattern body 1. An installation groove 2 is provided on the surface of the pattern body 1, and a lifting ring 3 for mold removal is provided in the installation groove 2; the pattern body 1 includes a foam model 11. The outer surface of the foam model 11 is coated with a wooden board layer 12, and the outer surface of the wooden board layer 12 is coated with a super-strong and tough coating 13. The bottom of the lifting ring 3 for mold removal is embedded into the wooden board layer 12 through the super-strong and tough coating 13.
[0021] In this embodiment, the material of the foam model 11 is polystyrene, and the manufacturing method of the foam model 11 can be foam molding or sheet processing molding; during processing, a groove-shaped structure having the same shape as the installation groove 2 is reserved on the surface of the foam model 11; the wooden board layer 12 is closely attached to the outer surface of the foam model 11 by means of gluing, and the thickness of the wooden board layer 12 is set to 2-5 mm, preferably 2.5 mm; the material of the mold lifting ring 3 is steel, and it is a ring structure with a handle. After the wooden board layer 12 is firmly pasted, one or more mold lifting rings 3 are installed according to the size of the mold body 1. During installation, the handle part of the mold lifting ring 3 is embedded in the wooden board layer 12, and it is ensured that the ring of the mold lifting ring 3 is inside the installation groove 2; after the mold lifting ring 3 is installed, the production of the super-strong toughness coating 13 is carried out; the super-strong toughness coating 13 is set as a polyurea coating evenly sprayed on the outer surface of the wooden board layer 12, and the thickness of the super-strong toughness coating 13 is set to 0.5-2 mm, preferably 1 mm; when the polyurea coating dries, the super-strong toughness coating 13 can be obtained. The super-strong toughness coating 13 can not only reinforce the mold lifting ring 3 and ensure the stability of the installation of the mold lifting ring 3, but also enable the present utility model to have super-strong toughness surface characteristics. Through the setting of the above structure, the present utility model has the advantages of light weight, convenient mold lifting, moisture-proof, not easy to deform and damage, low production cost and long service life.
[0022] When the present utility model is in use, it includes the following steps: Step 1: As Figure 2 shown, the mold body 1 is turned over 180°, the side with the mold lifting ring 3 is in contact with the template 4, after the sand box 5 is buckled, the molding sand 6 is filled in the sand box 5; Step 2: As Figure 3 shown, when the molding sand 6 is hardened, the sand box 5 is turned over 180°, the mold body 1 is exposed, and then the mold body 1 is lifted out through the mold lifting ring 3, and a mold cavity for casting can be formed in the molding sand 6.
[0023] The above-described embodiments are only descriptions of the preferred modes of the present utility model, and do not limit the scope of the present utility model. Without departing from the design spirit of the present utility model, various deformations and improvements made by those of ordinary skill in the art to the technical solution of the present utility model shall fall within the protection scope determined by the claims of the present utility model.
Claims
1. A super-strong and tough composite pattern for casting, characterized in that: It includes a mold sample body (1), on the surface of the mold sample body (1), there is a mounting groove (2), and a mold lifting ring (3) is arranged in the mounting groove (2); The mold sample body (1) includes a foam model (11), the outer surface of the foam model (11) is coated with a wooden board layer (12), the outer surface of the wooden board layer (12) is coated with a super tough coating (13), and the bottom of the mold lifting ring (3) is embedded into the wooden board layer (12) through the super tough coating (13).
2. The super-strong and tough composite pattern for casting according to claim 1, characterized in that: The thickness of the wooden board layer (12) is set to 2 - 5 mm.
3. The super-strong and tough composite pattern for casting according to claim 1, wherein: The super tough coating (13) is set to be a polyurea coating evenly sprayed on the outer surface of the wooden board layer (12).
4. The super-strong and tough composite pattern for casting according to claim 3, characterized in that: The thickness of the super tough coating (13) is set to 0.5 - 2 mm.
5. The super-strong and tough composite pattern for casting according to claim 1, wherein: The material of the mold lifting ring (3) is steel.