Oil cylinder outer wall welding equipment

Automatic clamping and welding of oil cylinders is achieved through the rotating disc and clamping system driven by the servo motor, which solves the problem of low manual clamping efficiency in the prior art, improves work efficiency and protects the safety of operators.

CN223146256UActive Publication Date: 2025-07-25WUXI HENGLI HYDRAULIC PNEUMATIC ELEMENT CO LTD
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Patent Information

Application Number
CN202422391801.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-25
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing cylinder outer wall welding equipment requires manual clamping operation, resulting in low working efficiency.

Method used

It uses a servo motor-driven rotary disc and clamping system to automatically clamp and release the oil cylinder, and is equipped with a protective mechanism to protect the operator from strong light.

Benefits of technology

Automatic clamping and welding of oil cylinders is realized, working efficiency is improved, and operator safety is protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding equipment, and discloses oil cylinder outer wall welding equipment which comprises an operation counter, a servo motor is fixedly connected to the top of the inner wall of the operation counter, a fixed disc is fixedly connected to the top of the outer wall of the operation counter, and a rotating disc is rotationally connected to the top of the fixed disc. The output end of the servo motor penetrates through the operation cabinet table and the fixed disc and is fixedly connected with a rotating disc, a plurality of arc-shaped grooves are formed in the top of the rotating disc, and clamping blocks are slidably connected to the inner walls of the arc-shaped grooves. The servo motor is started to enable the rotating disc to rotate, the clamping blocks rotate along with the rotating disc and move towards the center of the rotating disc under the action of the arc-shaped grooves and the grooves, after the clamping blocks make contact with the oil cylinder, the clamping blocks stop moving, the rotating disc is driven to rotate through the grooves, the oil cylinder clamps and rotates, the servo motor is started reversely, the clamping blocks are far away from the center, and the oil cylinder is loosened. And the oil cylinder can be quickly clamped.
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Description

Technical Field

[0001] The utility model relates to the field of welding equipment, in particular to a welding equipment for the outer wall of an oil cylinder. Background Art

[0002] The welding equipment for the outer wall of an oil cylinder is designed specifically for the welding process of an oil cylinder and can achieve efficient and precise welding. This equipment is usually equipped with automatic or semi-automatic welding, suitable for various materials such as steel and aluminum, ensuring the strength and durability of the weld. The core parts of the equipment are an adjustable welding head and a rotating device, enabling the oil cylinder to remain stable during welding and to rotate 360 degrees. This design not only improves the flexibility of welding but also ensures uniform welds and reduces the risk of thermal deformation. In addition, the equipment is usually equipped with a real-time monitoring device that can adjust the welding parameters in real time to ensure the welding quality. Controlling the smoke and heat during welding also helps to improve the working environment. The welding equipment for the outer wall of an oil cylinder provides an efficient and precise welding solution through advanced technology and design and is an essential equipment in modern oil cylinder production.

[0003] After retrieval, the Chinese patent publication number is: CN215146061U, which discloses an oil cylinder structure and a vertical automatic welding equipment. The oil cylinder structure includes a cylinder body, a flange and a head. There is a threaded mating part between the cylinder body and the flange, and the two are connected to each other through the threaded mating part. There is an interference fit part between the cylinder body and the head, and the two are connected to each other through the interference fit part. After the cylinder body, the flange and the head are connected, the outer walls between them respectively form first and second annular grooves, and then the vertical automatic welding equipment is used to weld and fill and seal the first and second annular grooves respectively to realize the fixed connection between the cylinder body, the flange and the head. Thus, a series of problems in the prior art such as large processing difficulty, high production cost, low finished product quality, poor working stability and short service life caused by the integral casting of the oil cylinder are effectively avoided, so as to reduce the processing difficulty of the oil cylinder, reduce the production cost, ensure the smooth inner wall of the oil cylinder without bubbles, improve the working stability and service life of the oil cylinder. However, in the actual use process, since the operation of clamping the oil cylinder by this device needs to be manually operated by workers, the work efficiency of the workers is improved. Content of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a welding equipment for the outer wall of an oil cylinder, aiming to improve the problem that the operation of clamping the oil cylinder in the prior art needs to be manually operated.

[0005] To achieve the above object, the utility model adopts the following technical solutions: An oil cylinder outer wall welding device, including an operation counter, the top of the inner wall of the operation counter is fixedly connected with a servo motor, the top of the outer wall of the operation counter is fixedly connected with a fixed disc, the top of the fixed disc is rotatably connected with a rotating disc, the output end of the servo motor penetrates through the operation counter and the fixed disc and is fixedly connected with a rotating disc, the top of the rotating disc is provided with a plurality of arc-shaped grooves, the inner wall of the arc-shaped groove is slidably connected with a clamping block, the top of the rotating disc is provided with a plurality of grooves, and the plurality of grooves are respectively slidably connected with the corresponding clamping blocks. The rear side of the outer wall of the operation counter is fixedly connected with a fixed column, and the top of the fixed column is provided with a protection mechanism, which is used to prevent strong light from harming the operator during welding.

[0006] Through the above technical solution: Place the oil cylinder to be welded on the top of the rotating disc above the operation counter. At this time, just start the servo motor to drive the rotating disc to rotate. At the beginning, as the rotating disc rotates, it will drive the clamping block to rotate, and under the action of the arc-shaped groove and the groove, the clamping block will move towards the center of the rotating disc. When it contacts the oil cylinder to be welded, the clamping block stops moving at this time, and then drives the rotating disc to rotate through the groove, so that the rotation can start after the oil cylinder is clamped, thus quickly completing the clamping operation. When the welding is over, just start the servo motor in reverse, and at this time the clamping block 8 will move away from the center of the rotating disc, thus loosening the clamping of the oil cylinder.

[0007] As a further description of the above technical solution:

[0008] The protection mechanism includes a rotating block, the rotating block is rotatably connected to the top of the outer wall of the fixed column, the bottom of the rotating block is fixedly connected with an electric telescopic rod, one end of the electric telescopic rod is fixedly connected with a sliding block, the front side of the sliding block is fixedly connected with a protection cabinet, the rear side of the inner wall of the protection cabinet is fixedly connected with a laser welding device, the outer wall of the fixed column is provided with an L-shaped sliding groove, the sliding block is slidably connected with the L-shaped sliding groove, the front side of the protection cabinet is provided with a cabinet door, both the upper and lower sides of the front part of the cabinet door are fixedly connected with hinges, and the cabinet door is rotatably connected to the protection cabinet through the hinges.

[0009] Through the above technical solution: when the oil cylinder is placed above the rotating disc, the electric telescopic rod is started at this time to drive the sliding block to slide above the L-shaped chute, so that the protective cabinet rotates by a certain angle and then sleeves above the part of the oil cylinder to be welded. The oil cylinder is welded by starting the laser welding equipment. During the welding process, the welding situation of the oil cylinder can be checked by opening the cabinet door. When the welding is completed, the electric telescopic rod is started to contract, which will drive the sliding block to contract, so that the sliding block drives the structure above it to first move vertically to the top of the fixed column on the L-shaped chute, and then rotate to the left. At the same time, the rotating block will also rotate accordingly, so as to remove the protective cabinet, thereby protecting the operator from being harmed by strong light during the welding process.

[0010] As a further description of the above technical solution:

[0011] Both the left and right sides of the front part of the operation counter are rotatably connected with maintenance doors. Lock holes are provided on the front side of the maintenance doors, and a plurality of air inlets are provided at the bottom of the front end of the maintenance doors.

[0012] Through the above technical solution: the maintenance doors can facilitate the maintenance of the bottom of the equipment. The maintenance doors can be locked through the lock holes, and at the same time, the air inlets can facilitate the internal heat dissipation.

[0013] As a further description of the above technical solution:

[0014] A wire is fixedly connected to the right side of the operation counter. An operator is fixedly connected to the top of the wire. The operator is electrically connected to the servo motor, the electric telescopic rod, and the laser welding equipment.

[0015] Through the above technical solution: the wire and the operator can respectively control the start and running power between the servo motor, the electric telescopic rod, and the laser welding equipment.

[0016] As a further description of the above technical solution:

[0017] An observation window is provided in the middle of the front side of the cabinet door. An outer frame is fixedly connected to the outside of the observation window.

[0018] Through the above technical solution: the observation window can facilitate the observation of the welding situation.

[0019] As a further description of the above technical solution:

[0020] A handle is fixedly connected to the right front end of the cabinet door. A key hole is provided on the front side of the handle.

[0021] Through the above technical solution: the handle can facilitate the opening of the cabinet door. Through the key hole, it can be locked after the end of use.

[0022] As a further description of the above technical solution:

[0023] A conical hollow block is fixedly connected to the top of the protective cabinet, and an exhaust pipe is communicated with the top of the conical hollow block.

[0024] Through the above technical solution: The conical hollow block can collect the odor or smoke generated by welding and discharge it through the exhaust pipe.

[0025] As a further description of the above technical solution:

[0026] Silicone baffle plates are fixedly connected to the left and right sides of the inner wall of the protective cabinet, and side baffle plates are fixedly connected to the front and rear sides of the inner wall of the protective cabinet.

[0027] Through the above technical solution: The silicone baffle plates and the side baffle plates can prevent the outer wall of the oil cylinder from bumping against the protective cabinet.

[0028] The utility model has the following beneficial effects:

[0029] 1. In the utility model, by starting the servo motor, the rotating disk rotates, and the clamping block rotates accordingly and moves towards the center of the rotating disk under the action of the arc-shaped groove and the groove. After contacting the oil cylinder, the clamping block stops moving, and the rotating disk is driven to rotate through the groove, realizing the clamping and rotation of the oil cylinder. After the welding is completed, the servo motor is started in reverse, and the clamping block moves away from the center, releasing the oil cylinder, and the clamping of the oil cylinder can be quickly completed.

[0030] 2. In the utility model, by starting the electric telescopic rod, the sliding block slides on the L-shaped sliding groove, the protective cabinet is rotated and sleeved on the oil cylinder, and the laser welding equipment is started for welding. During welding, the cabinet door can be opened to check the welding situation. After the welding is completed, the electric telescopic rod is started to contract, driving the sliding block to move vertically upward first and then rotate leftward, and the rotating block rotates accordingly, and the protective cabinet is removed, which can protect the operator from strong light damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A three-dimensional view of an oil cylinder outer wall welding device proposed by the utility model;

[0032] Figure 2 A front view of an oil cylinder outer wall welding device proposed by the utility model;

[0033] Figure 3 A side view of an oil cylinder outer wall welding device proposed by the utility model;

[0034] Figure 4 A split view of the rotating disk of an oil cylinder outer wall welding device proposed by the utility model;

[0035] Figure 5 A cross-sectional view of the protective cabinet of an oil cylinder outer wall welding device proposed by the utility model.

[0036] Legend:

[0037] 1. Operation counter; 2. Protection mechanism; 201. Rotating block; 202. Electric telescopic rod; 203. Protection cabinet; 204. Laser welding equipment; 205. L-shaped chute; 206. Sliding block; 207. Cabinet door; 208. Hinge; 3. Servo motor; 4. Fixed disc; 5. Rotating disc; 6. Rotating plate; 7. Arc groove; 8. Clamping block; 9. Groove; 10. Fixed column; 11. Maintenance door; 12. Keyhole; 13. Air inlet hole; 14. Electric wire; 15. Operator; 16. Observation window; 17. Outer frame; 18. Handle; 19. Key hole; 20. Conical hollow block; 21. Exhaust pipe; 22. Silicone baffle; 23. Side baffle. Detailed implementation mode

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0039] Refer to Figure 1 , Figure 3 and Figure 4 , an embodiment provided by the present invention: An oil cylinder outer wall welding device includes an operation counter 1. A servo motor 3 is fixedly connected to the top of the inner wall of the operation counter 1. A fixed disc 4 is fixedly connected to the top of the outer wall of the operation counter 1. A rotating disc 5 is rotatably connected to the top of the fixed disc 4. The output end of the servo motor 3 penetrates the operation counter 1 and the fixed disc 4 and is fixedly connected to a rotating plate 6. A plurality of arc grooves 7 are formed in the top of the rotating plate 6. A clamping block 8 is slidably connected to the inner wall of the arc groove 7. A plurality of grooves 9 are formed in the top of the rotating plate 6. The plurality of grooves 9 are respectively slidably connected to the corresponding clamping blocks 8. The servo motor 3 drives the rotating plate 6 to rotate, so that the clamping block 8 moves under the action of the groove 9 and the arc groove 7; A fixed column 10 is fixedly connected to the rear side of the outer wall of the operation counter 1. A protection mechanism 2 is arranged on the top of the fixed column 10. The protection mechanism 2 is used to prevent strong light from harming the operator during welding;

[0040] Specifically, place the oil cylinder to be welded on the top of the rotating disk 5 above the operation counter 1. At this time, just start the servo motor 3 to drive the rotating disk 6 to rotate. At the beginning, as the rotating disk 6 rotates, it will drive the clamping block 8 to rotate. And under the action of the arc-shaped groove 7 and the groove 9, the clamping block 8 will move towards the center of the rotating disk 5. When it contacts the oil cylinder to be welded, at this time the clamping block 8 stops moving, and then drives the rotating disk 5 to rotate through the groove 9, so that rotation can start after the oil cylinder is clamped, thus quickly completing the clamping operation. When the welding is over, just start the servo motor 3 in the reverse direction. At this time, the clamping block 8 will move away from the center of the rotating disk 5, thus releasing the clamping of the oil cylinder.

[0041] Refer to Figure 1 、 Figure 2 and Figure 5 As shown in FIGS.

[0042] Specifically, when the oil cylinder is placed above the rotating disk 5, start the electric telescopic rod 202 at this time to drive the sliding block 206 to slide above the L-shaped sliding groove 205, so that the protection cabinet 203 rotates a certain angle and then is sleeved above the part of the oil cylinder to be welded. Then start the laser welding equipment 204 to weld the oil cylinder. During the welding process, the welding situation of the oil cylinder can be checked by opening the cabinet door 207. When the welding is completed, start the electric telescopic rod 202 to contract, which will drive the sliding block 206 to contract. As a result, the sliding block 206 will drive the structure above it to first move vertically towards the top of the fixed column 10 on the L-shaped sliding groove 205, and then rotate to the left. At the same time, the rotating block 201 will also rotate accordingly, so as to remove the protection cabinet 203, thus protecting the operator from being harmed by strong light during the welding process.

[0043] Refer to Figure 1 、 Figure 2 and Figure 3, on the left and right sides of the front of the operation counter 1, there are inspection doors 11 rotatably connected. A keyhole 12 is provided on the front side of the inspection door 11, and a plurality of air intake holes 13 are provided at the bottom of the front end of the inspection door 11. The inspection door 11 facilitates the inspection of the bottom of the equipment. The inspection door 11 can be locked through the keyhole 12. At the same time, the air intake holes 13 facilitate heat dissipation inside; on the right side of the operation counter 1, there is a fixed connection of a wire 14. At the top of the wire 14, there is a fixed connection of an operator 15. The operator 15 is electrically connected to the servo motor 3, the electric telescopic rod 202, and the laser welding equipment 204. The wire 14 and the operator 15 can respectively control the start and operating power between the servo motor 3, the electric telescopic rod 202, and the laser welding equipment 204; in the middle of the front side of the cabinet door 207, there is an observation window 16. The outer frame 17 is fixedly connected to the outside of the observation window 16. The observation window 16 facilitates observing the welding situation;

[0044] Specifically, through the inspection door 11, it is convenient to inspect the bottom of the equipment. Through the keyhole 12, the inspection door 11 can be locked. At the same time, the air intake holes 13 facilitate heat dissipation inside. Through the wire 14 and the operator 15, the start and operating power between the servo motor 3, the electric telescopic rod 202, and the laser welding equipment 204 can be respectively controlled. Through the observation window 16, it is convenient to observe the welding situation.

[0045] Refer to Figure 1 、 Figure 2 and Figure 3 , on the right side of the front end of the cabinet door 207, there is a fixed connection of a handle 18. A keyhole 19 is provided on the front side of the handle 18. The handle 18 facilitates opening the cabinet door 207. Through the keyhole 19, it can be locked after use; on the top of the protective cabinet 203, there is a fixed connection of a conical hollow block 20. The exhaust pipe 21 is connected to the top of the conical hollow block 20. The conical hollow block 20 can collect the odor or smoke generated by welding and discharge it through the exhaust pipe 21; on the left and right sides of the inner wall of the protective cabinet 203, there are fixed connections of silica gel baffles 22. On the front and back sides of the inner wall of the protective cabinet 203, there are fixed connections of side baffles 23. The silica gel baffles 22 and the side baffles 23 can prevent the outer wall of the oil cylinder from bumping against the protective cabinet 203;

[0046] Specifically, through the handle 18, it is convenient to open the cabinet door 207. Through the keyhole 19, it can be locked after use. Through the conical hollow block 20, the odor or smoke generated by welding can be collected and discharged through the exhaust pipe 21. Through the silica gel baffles 22 and the side baffles 23, the outer wall of the oil cylinder can be prevented from bumping against the protective cabinet 203.

[0047] Working principle: Before using this device, first, place the oil cylinder to be welded on the top of the rotating disk 5 above the operation counter 1. Then start the servo motor 3 to drive the rotating disk 6 to rotate. During the initial rotation stage of the rotating disk 6, the clamping block 8 rotates synchronously. With the cooperation of the arc-shaped groove 7 and the groove 9, the clamping block 8 moves towards the central area of the rotating disk 5. When the clamping block 8 is in close contact with the surface of the oil cylinder to be welded, the movement of the clamping block 8 immediately stops. At this time, through the interaction between the groove 9 and the clamping block 8, the rotating disk 5 starts to rotate to ensure that the oil cylinder is firmly clamped. Once the oil cylinder is successfully clamped, the welding operation can be started. After the welding operation is completed, just start the servo motor 3 in reverse, and the clamping block 8 will move away from the center of the rotating disk 5, thus releasing the clamping of the oil cylinder and completing the entire work process. And through the protection mechanism 2, when the oil cylinder is placed on the rotating disk 5, start the electric telescopic rod 202 to make the sliding block 206 slide on the L-shaped chute 205, and then rotate the protection cabinet 203 to a specific angle to cover the oil cylinder for welding. During this process, the laser welding device 204 is started to perform the welding operation on the oil cylinder. When it is necessary to check the welding during the welding operation, the welding condition of the oil cylinder can be checked by opening the cabinet door 207. After the welding is completed, the electric telescopic rod 202 contracts, and the sliding block 206 retracts accordingly, driving the structure above it to first move vertically upward to the top of the fixed column 10, and then rotate leftward. At the same time, the rotating block 201 also rotates accordingly, and finally the protection cabinet 203 is removed, thus ensuring that the operator is protected from strong light during the welding process.

[0048] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An outer wall welding device for an oil cylinder, comprising an operation counter (1), characterized in that: The top of the inner wall of the operation counter (1) is fixedly connected with a servo motor (3). The top of the outer wall of the operation counter (1) is fixedly connected with a fixed disc (4). The top of the fixed disc (4) is rotatably connected with a rotating disc (5). The output end of the servo motor (3) penetrates through the operation counter (1) and the fixed disc (4) and is fixedly connected with a rotating disc (6). A plurality of arc-shaped grooves (7) are formed in the top of the rotating disc (6). A clamping block (8) is slidably connected to the inner wall of the arc-shaped groove (7). A plurality of grooves (9) are formed in the top of the rotating disc (6), and the plurality of grooves (9) are respectively slidably connected to the corresponding clamping blocks (8). The rear side of the outer wall of the operation counter (1) is fixedly connected with a fixed column (10). A protective mechanism (2) is arranged on the top of the fixed column (10), and the protective mechanism (2) is used to prevent strong light from harming the operator during welding.

2. The welding device for the outer wall of an oil cylinder according to claim 1, characterized in that: The protective mechanism (2) includes a rotating block (201). The rotating block (201) is rotatably connected to the top of the outer wall of the fixed column (10). The bottom of the rotating block (201) is fixedly connected with an electric telescopic rod (202). One end of the electric telescopic rod (202) is fixedly connected with a sliding block (206). A protective cabinet (203) is fixedly connected to the front side of the sliding block (206). A laser welding device (204) is fixedly connected to the rear side of the inner wall of the protective cabinet (203). An L-shaped sliding groove (205) is formed in the outer wall of the fixed column (10), and the sliding block (206) is slidably connected to the L-shaped sliding groove (205). A cabinet door (207) is arranged on the front side of the protective cabinet (203). Hinges (208) are fixedly connected to both the upper and lower sides of the front part of the cabinet door (207), and the cabinet door (207) is rotatably connected to the protective cabinet (203) through the hinges (208).

3. The welding device for the outer wall of an oil cylinder according to claim 1, characterized in that: Maintenance doors (11) are rotatably connected to both the left and right sides of the front part of the operation counter (1). Lock holes (12) are formed in the front side of the maintenance doors (11). A plurality of air inlet holes (13) are formed in the bottom of the front end of the maintenance doors (11).

4. The welding device for the outer wall of an oil cylinder according to claim 1, characterized in that: A wire (14) is fixedly connected to the right side of the operation counter (1). An operator (15) is fixedly connected to the top of the wire (14). The operator (15) is electrically connected to the servo motor (3), the electric telescopic rod (202), and the laser welding device (204).

5. The welding device for the outer wall of an oil cylinder according to claim 2, wherein: An observation window (16) is formed in the middle of the front side of the cabinet door (207). A frame (17) is fixedly connected to the outside of the observation window (16).

6. The welding device for the outer wall of an oil cylinder according to claim 2, wherein: A handle (18) is fixedly connected to the right side of the front end of the cabinet door (207). A keyhole (19) is formed in the front side of the handle (18).

7. An outer wall welding device for an oil cylinder according to claim 2, characterized in that: A conical hollow block (20) is fixedly connected to the top of the protective cabinet (203). An exhaust pipe (21) is communicated with the top of the conical hollow block (20).

8. The welding device for the outer wall of an oil cylinder according to claim 2, wherein: Silicone baffles (22) are fixedly connected to both the left and right sides of the inner wall of the protective cabinet (203). Side baffles (23) are fixedly connected to both the front and rear sides of the inner wall of the protective cabinet (203).

Citation Information

Patent Citations

  • Oil cylinder structure and vertical automatic welding equipment

    CN215146061U