Row welding equipment
Through the design of vertical box, horizontal box and electromagnet combined with the three-axis servo gantry, the problem of inconvenient adjustment of existing welding machines is solved, the flexibility of steel bar spacing adjustment and convenient addition and reduction of fixed seats is achieved, and the welding stability and disassembly efficiency are improved.
Patent Information
- Application Number
- CN202422262332.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-14
AI Technical Summary
When adjusting the diameter of the metal mesh, existing welding machines need to loosen the fixing bolts one by one. The operation is not flexible enough and it is not convenient to add or delete the fixing seats, which affects the convenience of use.
The vertical box and horizontal box structure are adopted, combined with an electromagnet and a three-axis servo gantry, and the steel bars are fixed by magnetic force, and the three-axis servo gantry is used to drive the welding head to move for welding. When the steel bars are adjusted, the electromagnetic force can move the fixed seat when the power is cut off, and the fixed stability is improved by combining the stop head and spring structure.
It realizes more flexible and convenient adjustment of steel bar spacing, simple addition and decreasing the number of fixed seats, improves welding stability and disassembly convenience, and enhances the convenience of welding discharge equipment.
Smart Images

Figure CN223146335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of row welding machines, and more specifically, to a row welding device. Background Technique
[0002] The row welding machine, also known as a welding mesh machine, is mainly used for welding and forming various types of metal wires. The welding machine is equipped with suitable electrode forms and electrode materials, and is widely used in the processing and manufacturing of various forms of products in the hardware parts manufacturing industries such as household appliances, daily hardware, transportation, electrical appliances, electronics, batteries, instruments, and meters. It can perform various forms of spot welding and projection welding on carbon steel, stainless steel, coated steel, and various non-ferrous metal plates, wires, pipes, screws, nuts, etc.
[0003] After retrieval, it is found that the publication number is CN218800059U, and the name is an automatic row welding machine. When the existing spot welding machine welds a metal mesh, it is not convenient to arrange metal meshes with different apertures for welding according to actual needs, and the metal mesh is not easy to move during the welding process, and it cannot well meet the use requirements. By setting a moving mechanism, it is convenient for the conveying of the metal mesh; by setting a fixing component, it is convenient to arrange metal meshes with different apertures. The structure of the utility model is simple, it is convenient to arrange metal meshes with different apertures for welding according to actual needs, and at the same time, it is convenient for the conveying of the metal mesh, which can bring convenience to the technical field of row welding machines. However, when adjusting the aperture of the metal mesh in this application, it is necessary to loosen and tighten the fixing bolts one by one, which is rather troublesome, and it is not convenient to increase or decrease the fixing seats, and the adjustment and use are not flexible and convenient enough, and further improvements can be made.
[0004] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the utility model provides a row welding device, which has the advantages of more convenient and flexible adjustment and use, and thus solves the problems in the above background technique.
[0007] (2) Technical Solutions
[0008] To achieve the above advantages of more convenient and flexible adjustment and use, the specific technical solutions adopted by the utility model are as follows:
[0009] A row welding device includes a longitudinal box and a transverse box. There are two groups of longitudinal boxes arranged front and back, and two groups of transverse boxes arranged left and right. The transverse boxes are located between the longitudinal boxes. Both the top surfaces of the transverse boxes and the longitudinal boxes are provided with top grooves. A transverse fixing seat and a longitudinal fixing seat are slidably inserted into the top grooves of the transverse boxes and the longitudinal boxes. The transverse fixing seat and the longitudinal fixing seat have the same structure. Iron blocks are fixedly connected to the bottom surfaces of the transverse fixing seat and the longitudinal fixing seat. Side cylinders are fixedly installed on the side walls of the transverse fixing seat and the longitudinal fixing seat. Through holes are penetrated through the surfaces of the transverse fixing seat and the longitudinal fixing seat. A stop head is slidably inserted into the through holes. The other end of the stop head is fixedly connected to a guide rod. The guide rod penetrates through the other end of the side cylinder and is slidably connected to the side cylinder. A spring is sleeved outside the guide rod between the inner wall of the other end of the side cylinder and the stop head. A three-axis servo gantry is fixedly installed above the transverse boxes and the longitudinal boxes. A welding head is installed at the output end of the three-axis servo gantry. Electromagnets are fixedly installed inside both the transverse boxes and the longitudinal boxes.
[0010] Further, legs are fixedly installed on the bottom surface of the transverse box, and the height of the legs is equal to the diameter of the steel bar.
[0011] Further, the width of the top groove is equal to the width of the longitudinal moving seat, and the inner wall of the top groove is polished.
[0012] Further, both the longitudinal box and the transverse box are made of iron material, and the longitudinal box and the transverse box are vertically arranged.
[0013] Further, a plurality of transverse fixing seats and longitudinal fixing seats are arranged, and both the transverse fixing seats and the longitudinal fixing seats are U-shaped structures.
[0014] Further, both ends of the spring are fixedly connected to the stop head and the inner wall of the side cylinder respectively, and the spring is made of manganese steel material.
[0015] Further, an end plate is welded to the other end of the guide rod, and the end plate is located outside the side cylinder.
[0016] Further, one end of the stop head adopts a hemispherical structure.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the present utility model provides a row welding device, which has the following beneficial effects:
[0019] (1) The present utility model adopts a horizontal box and a vertical box. The horizontal box and the vertical box have the same structure. Legs are installed on the bottom surface of the horizontal box, and a horizontally-fixed seat is mounted at a certain height, so that the horizontal steel bars are located above the vertical steel bars, facilitating the formation of a mesh structure. When welding, the operator can activate the electromagnets inside the horizontal box and the vertical box. By means of magnetic force, the vertically-fixed seat and the horizontally-fixed seat are fixed. The steel bars can then be pressed into the vertically-fixed seat and the horizontally-fixed seat for fixation. The welding head is driven by a three-axis servo gantry to move in three axes for stitch welding. When adjusting the distance between the steel bars, it is only necessary to cut off the power supply of the electromagnets, and then the vertically-fixed seat and the horizontally-fixed seat can be easily moved. Subsequently, starting the electromagnets again can complete the adjustment, which is more convenient and simple to use. At the same time, the operator can also conveniently increase or decrease the number of vertically-movable seats and horizontally-movable seats, further facilitating the use.
[0020] (2) The present utility model adopts a stop head. When the steel bars are pressed into the vertically-fixed seat or the horizontally-fixed seat, the steel bars squeeze the stop head, causing the stop head to move outward and the spring to compress. After the steel bars enter the vertically-fixed seat or the horizontally-fixed seat and are located below the stop head, the stop head resets under the push of the spring to block the steel bars, preventing the steel bars from moving up and down, thus improving the stability of fixation. At the same time, when removing the welded steel bar mesh, it is only necessary to lift the steel bar mesh upward and push the stop head outward again to take out the steel bar mesh, which is also very convenient for installation and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0022] Figure 1 is the front view of a stitch welding device proposed by the present utility model;
[0023] Figure 2 is the schematic structural diagram of the vertical box proposed by the present utility model;
[0024] Figure 3 is the schematic structural diagram of the horizontal box proposed by the present utility model;
[0025] Figure 4 is the schematic structural diagram of the vertically-fixed seat proposed by the present utility model.
[0026] In the figures:
[0027] 1. Longitudinal box; 2. Electromagnet; 3. Longitudinal fixing seat; 4. Iron block; 5. Top groove; 6. Stopper; 7. Through hole; 8. Guide rod; 9. Side cylinder; 10. Spring; 11. End plate; 12. Three-axis servo gantry; 13. Welding head; 14. Transverse box; 15. Leg; 16. Transverse fixing seat. Detailed implementation manners
[0028] To further illustrate each embodiment, the present utility model provides accompanying drawings. These drawings are part of the disclosure of the present utility model, mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0029] According to an embodiment of the present utility model, a series welding device is provided.
[0030] Now, the present utility model will be further described in conjunction with the accompanying drawings and specific implementation manners, as Figures 1-4As shown in the figure, a butt welding device according to an embodiment of the present utility model includes a longitudinal box 1 and a transverse box 14. There are two groups of longitudinal boxes 1 arranged front and back, and two groups of transverse boxes 14 arranged left and right. The transverse box 14 is located between the longitudinal boxes 1. The transverse box 14 and the longitudinal box 1 form a closed rectangular structure. Moreover, top grooves 5 are opened on the top surfaces of both the transverse box 14 and the longitudinal box 1. A transverse fixing seat 16 and a longitudinal fixing seat 3 are slidably inserted into the top grooves 5 of the transverse box 14 and the longitudinal box 1. The transverse fixing seat 16 and the longitudinal fixing seat 3 have the same structure. Moreover, iron blocks 4 are fixedly connected to the bottom surfaces of both the transverse fixing seat 16 and the longitudinal fixing seat 3, which is convenient for magnetic fixation by the electromagnet 2. Side cylinders 9 are fixedly installed on the side walls of both the transverse fixing seat 16 and the longitudinal fixing seat 3. Moreover, through holes 7 are penetrated through the surfaces of both the transverse fixing seat 16 and the longitudinal fixing seat 3. A stop head 6 is slidably inserted into the through hole 7. The other end of the stop head 6 is fixedly connected to a guide rod 8. The guide rod 8 penetrates through the other end of the side cylinder 9 and is slidably connected to the side cylinder 9. Moreover, a spring 10 is sleeved outside the guide rod 8 between the inner wall of the other end of the side cylinder 9 and the stop head 6. A three-axis servo gantry 12 is fixedly installed above the transverse box 14 and the longitudinal box 1. Moreover, a welding head 13 is installed at the output end of the three-axis servo gantry 12. Electromagnets 2 are fixedly installed inside both the transverse box 14 and the longitudinal box 1. When welding, the worker can start the electromagnets 2 inside the transverse box 14 and the longitudinal box 1, fix the longitudinal fixing seat 3 and the transverse fixing seat 16 by magnetic force, and the steel bars can be pressed into the longitudinal fixing seat 3 and the transverse fixing seat 16 for fixation. The three-axis servo gantry 12 drives the welding head 13 to move in three axes for butt welding. When adjusting the spacing of the steel bars, only need to cut off the power supply of the electromagnet 2, and then the longitudinal fixing seat 3 and the transverse fixing seat 16 can be easily moved. Then start the electromagnet 2 again to complete the adjustment. The adjustment is more convenient and simple. At the same time, the worker can also conveniently increase or decrease the number of longitudinal moving seats and transverse moving seats, which is further convenient for use. At the same time, when the steel bar is pressed into the longitudinal fixing seat 3 or the transverse fixing seat 16, the steel bar squeezes the stop head 6, the stop head 6 moves outwards, and the spring 10 is compressed. After the steel bar enters the longitudinal fixing seat 3 or the transverse fixing seat 16 and is located below the stop head 6, the stop head 6 resets under the push of the spring 10 to block the steel bar and prevent the steel bar from moving up and down, improving the stability of fixation. At the same time, when removing the welded steel bar mesh, only need to lift the steel bar mesh upwards and push the stop head 6 outwards again to take out the steel bar mesh. The installation and disassembly are also very convenient.
[0031] In one embodiment, legs 15 are fixedly installed on the bottom surface of the transverse box 14, and the height of the legs 15 is equal to the diameter of the steel bar. The legs 15 installed on the bottom surface of the transverse box 14 lift the transverse fixing seat 16, so that the transverse steel bar is located above the longitudinal steel bar, which is convenient for forming a mesh structure.
[0032] In one embodiment, the width of the top groove 5 is equal to the width of the longitudinal moving seat, and the inner wall of the top groove 5 is polished, which is convenient for moving the longitudinal moving seat and the transverse moving seat and guiding the longitudinal moving seat and the transverse moving seat.
[0033] In one embodiment, both the vertical box 1 and the horizontal box 14 are made of iron, and the vertical box 1 and the horizontal box 14 are arranged vertically, which is convenient for layout.
[0034] In one embodiment, a plurality of transverse fixing seats 16 and longitudinal fixing seats 3 are arranged, and both the transverse fixing seats 16 and the longitudinal fixing seats 3 are U-shaped structures, and the opening depth of the transverse fixing seats 16 and the longitudinal fixing seats 3 is greater than the diameter of the steel bar.
[0035] In one embodiment, both ends of the spring 10 are fixedly connected to the stop head 6 and the inner wall of the side cylinder 9 respectively, and the spring 10 is made of manganese steel, which is a common part with lasting elasticity and is convenient for long-term use.
[0036] In one embodiment, the other end of the guide rod 8 is welded with an end plate 11, and the end plate 11 is located outside the side cylinder 9, and the end plate 11 limits the position of the stop head 6.
[0037] In one embodiment, one end of the stop head 6 adopts a hemispherical structure, which is convenient for outward movement after being pressed.
[0038] Working principle:
[0039] When the staff is welding, the electromagnets 2 inside the horizontal box 14 and the vertical box 1 can be started, and the longitudinal fixing seats 3 and the transverse fixing seats 16 are fixed by magnetic force. The steel bars can be pressed into the longitudinal fixing seats 3 and the transverse fixing seats 16 for fixation. The welding head 13 is driven by the three-axis servo gantry 12 to move in three axes for stitch welding. When adjusting the distance between the steel bars, only the electromagnets 2 need to be powered off, and then the longitudinal fixing seats 3 and the transverse fixing seats 16 can be easily moved. Then, by starting the electromagnets 2 again, the adjustment can be completed. The adjustment is more convenient and simple. At the same time, the staff can also conveniently increase or decrease the number of longitudinal moving seats and transverse moving seats, which is further convenient for use. At the same time, when the steel bar is pressed into the longitudinal fixing seat 3 or the transverse fixing seat 16, the steel bar squeezes the stop head 6, the stop head 6 moves outward, and the spring 10 is compressed. After the steel bar enters the longitudinal fixing seat 3 or the transverse fixing seat 16, it is located below the stop head 6. The stop head 6 is reset under the push of the spring 10 to block the steel bar and prevent the steel bar from moving up and down, improving the stability of fixation. At the same time, when removing the welded steel bar mesh, only need to lift the steel bar mesh and push the stop head 6 outward again to remove the steel bar mesh, and the installation and disassembly are also very convenient.
[0040] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0041] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A butt welding device, characterized in that, It includes a vertical box (1) and a horizontal box (14). There are two groups of the vertical boxes (1) arranged front and back, and two groups of the horizontal boxes (14) arranged left and right. The horizontal box (14) is located between the vertical boxes (1). Top grooves (5) are opened on the top surfaces of both the horizontal box (14) and the vertical box (1). A transverse fixing seat (16) and a longitudinal fixing seat (3) are slidably inserted into the top grooves (5) of the horizontal box (14) and the vertical box (1). The transverse fixing seat (16) and the longitudinal fixing seat (3) have the same structure. Iron blocks (4) are fixedly connected to the bottom surfaces of both the transverse fixing seat (16) and the longitudinal fixing seat (3). Side cylinders (9) are fixedly installed on the side walls of both the transverse fixing seat (16) and the longitudinal fixing seat (3). Through holes (7) are penetrated through the surfaces of both the transverse fixing seat (16) and the longitudinal fixing seat (3). A stop head (6) is slidably inserted into the through holes (7). The other end of the stop head (6) is fixedly connected to a guide rod (8). The guide rod (8) penetrates through the other end of the side cylinder (9) and is slidably connected to the side cylinder (9). A spring (10) is sleeved outside the guide rod (8) between the inner wall of the other end of the side cylinder (9) and the stop head (6). A three-axis servo gantry (12) is fixedly installed above the horizontal box (14) and the vertical box (1). A welding head (13) is installed at the output end of the three-axis servo gantry (12). Electromagnets (2) are fixedly installed inside both the horizontal box (14) and the vertical box (1).
2. The wire stitch welding equipment according to claim 1, wherein, Legs (15) are fixedly installed on the bottom surface of the horizontal box (14), and the height of the legs (15) is equal to the diameter of the steel bar.
3. The wire stitch welding device according to claim 1, wherein The width of the top groove (5) is equal to the width of the longitudinal moving seat, and the inner wall of the top groove (5) is polished.
4. A butt welding device according to claim 1, characterized in that, Both the vertical box (1) and the horizontal box (14) are made of iron material, and the vertical box (1) and the horizontal box (14) are vertically arranged.
5. The wire stitch welding equipment according to claim 1, characterized in that, A plurality of the transverse fixing seats (16) and the longitudinal fixing seats (3) are arranged, and both the transverse fixing seats (16) and the longitudinal fixing seats (3) are of U-shaped structure.
6. The wire stitch welding device according to claim 1, wherein, Both ends of the spring (10) are fixedly connected to the stop head (6) and the inner wall of the side cylinder (9) respectively, and the spring (10) is made of manganese steel material.
7. A wire welding device according to claim 1, characterized in that An end plate (11) is welded to the other end of the guide rod (8), and the end plate (11) is located outside the side cylinder (9).
8. A wire welding device according to claim 1, characterized in that, One end of the stop head (6) is of hemispherical structure.
Citation Information
Patent Citations
An automatic welding machine
CN218800059U