Welding module platform of auxiliary welding robot

Abstract

The utility model relates to an auxiliary welding robot welding module platform which comprises a reinforcing mesh body, a base and a plurality of fixed supporting rods, the base is a rectangular frame, a plurality of transverse rods and longitudinal rods which are arranged in parallel are arranged in the base, the base is divided into a plurality of rectangular frames, and an inclined strut is arranged in each rectangular frame and divides the rectangular frame into a triangular frame; a plurality of fixing holes are formed in the transverse rods, the longitudinal rods and the inclined struts, the transverse rods, the longitudinal rods and the inclined struts are combined according to the style of a reinforcing mesh body and then placed on the base, and the reinforcing mesh body is adjusted and fixed by arranging the fixing supporting rods in the fixing holes. The lifting device can meet the requirement for erecting different steel bar intervals, the erecting angle can be adjusted according to the actual requirement, the application range is wide, the occupied area of operation is small, lifting and transporting are integrated, the construction efficiency is high, and the construction cost is low.

Description

Technical Field

[0001] The utility model relates to the field of mechanical equipment, and specifically relates to an auxiliary welding module platform for a welding robot. Background Art

[0002] With the popularization of steel bar welding robots in projects, the placement and replacement of steel bars during the welding process are complex and slow. The speed of component replacement determines the welding production efficiency. Therefore, it is necessary to develop an efficient module platform to cooperate with the welding robot to quickly complete the steel bar welding task.

[0003] During the construction process of using intelligent welding robots, a customized fixed steel bar slot platform is usually adopted to limit the movement. When changing the steel bar style to be produced, only the corresponding slot platform can be replaced. It is necessary to disassemble the previous slot platform and then rebuild a new mold. Although the slot platform is equipped with multiple sets of molds, with the change of structural components and the change of the finished steel bar style, the adjustment adaptability is poor and the reuse rate is low. Summary of the Invention

[0004] The utility model aims to overcome the defects of the prior art and provides an auxiliary welding module platform for a welding robot, so as to solve the problems of single form of the fixed steel bar slot, the need to disassemble the previous slot platform and then rebuild a new mold, slow construction speed, poor adjustment adaptability and low reuse rate.

[0005] In order to solve the above technical problems, the utility model is realized as follows:

[0006] An auxiliary welding module platform for a welding robot, including a steel bar mesh body, characterized in that: it includes a base and a plurality of fixed support rods. The base is a rectangular frame, and the base includes a plurality of parallel cross bars and longitudinal bars, which divide the base into a plurality of rectangular frames. Each rectangular frame is provided with a diagonal brace and is divided into triangular frames by the diagonal brace; a plurality of fixing holes are provided on the cross bars, longitudinal bars and diagonal braces. After combining according to the style of the steel bar mesh body, it is placed on the base, and the steel bar mesh body is adjusted and fixed by arranging the fixed support rods in the fixing holes.

[0007] The auxiliary welding module platform for a welding robot is characterized in that: the fixed support rod and the fixing hole are connected by threads.

[0008] The auxiliary welding module platform for a welding robot is characterized in that: the cross bars, longitudinal bars and diagonal braces are all made of steel bars.

[0009] The auxiliary welding module platform for a welding robot is characterized in that: it further includes a steel bar module fixing block, which is a portal fixing block made of a magnetic material and is fixed by adsorbing it on the steel bar.

[0010] The described auxiliary welding robot welding module platform is characterized in that: it further includes a number of adjustable supports, which are evenly distributed at the bottom of the base and are used to level the base or adjust the height of the base.

[0011] The beneficial effects of the present utility model are as follows: It can be seen from the above technical solutions that the present application provides an auxiliary welding robot welding module platform. By adjusting the fixed support rod, the angle between the whole and the horizontal plane of the steel bar mesh can be adjusted to adapt to different bending angles of the steel bar mesh. This device can adapt to the needs of different steel bar spacings for erection, and the erection angle can be adjusted according to actual needs. It has the characteristics of wide application range, small operation floor area, integration of hoisting, high construction efficiency, and low construction cost, and is conducive to repeated use. This method not only greatly saves construction costs but also improves construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The following further describes the present utility model in detail in conjunction with the drawings and embodiments:

[0013] Figure 1 It is a top view of the present application;

[0014] Figure 2 It is a side view of the present application;

[0015] Figure 3 It is an elevation view of the present application;

[0016] Figure 4 It is a schematic diagram of the steel bar module fixing block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The technical solutions of the embodiments of the present application will be clearly and completely described below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope claimed by the present application.

[0018] Embodiment 1:

[0019] As Figure 1 shown: An auxiliary welding robot welding module platform includes a steel bar mesh body, a base, and a number of fixed support rods 5. The base is a rectangular frame 1, and the base includes a number of parallel crossbars 2 and longitudinal bars 3, which divide the base into a number of rectangular frames. Each rectangular frame is provided with a diagonal brace 4 and divides the rectangular frame into a triangular frame; a number of fixing holes are provided on the crossbars, longitudinal bars, and diagonal braces. After combining according to the style of the steel bar mesh body, it is placed on the base, and the steel bar mesh body is adjusted and fixed by setting the fixed support rods in the fixing holes.

[0020] The fixed support rod and the fixed hole are connected by threads; the cross bar, longitudinal bar and diagonal brace are all made of steel bars; it further includes a steel bar module fixing block 7, which is a U-shaped fixing block made of magnetic material and is fixed by adsorbing it on the steel bar; it further includes a number of adjustable supports 6, which are evenly distributed at the bottom of the base and are used for leveling or adjusting the height of the base.

[0021] Embodiment 2:

[0022] An auxiliary welding robot welding module platform is composed of a fixed support rod (with diameters of 50 mm and 30 mm), square steel (100 mm X 50 mm X 5 mm, 50 mm X 50 mm X 3 mm, 30 mm X 30 mm X 3 mm) and a steel bar module fixing block. The fixed support rod can be installed and disassembled using a threaded structure to assist in fixing the steel bar mesh on the module platform to limit the movement in the general direction. The steel bar module fixing block is made of magnetic material and can directly adsorb on the surface of the square steel to fix a single steel bar. A steel bar module fixing block is installed every about one meter on the single steel bar. The single welding module platform has a size of 3 m X 2 m and is completed by welding the square steel. Multiple module platforms can be used. They can be assembled and used in combination in the plane direction or used individually. The longitudinal and transverse square steel inner frames and the diagonal braces divide each module platform into 32 triangles with a length of 750 mm and a width of 500 mm. According to different styles of structural components, the required styles of the steel bar mesh can be randomly combined. By matching a number of detachable threaded connection fixed support rods and steel bar module fixing blocks, the desired welding platform can be randomly assembled, and the installation is fast.

[0023] The operation steps are as follows:

[0024] Fabricate the outer frame and the transverse inner frame of the welding module platform. Use 100 mm X 50 mm X 5 mm square steel to make the outer rectangular frame 1. The outer frame of a single module unit is 3 m X 2 m, and the modules are fabricated according to the actual requirements. The transverse inner frame uses 50 mm X 50 mm X 3 mm square steel as the cross bar, which is distributed at intervals of 500 mm each and is welded to the outer frame to ensure that the top elevation is flat, and it is fabricated according to the Figure 3 fabricated according to the elevation view of the welding module platform shown;

[0025] Fabricate the longitudinal inner frame and the diagonal braces of the welding module platform. The longitudinal inner frame uses 50 mm X 50 mm X 3 mm square steel as the longitudinal bar, which is distributed at intervals of 750 mm each and is welded to the outer frame to ensure that the top elevation is flat. The diagonal braces use 30 mm X 30 mm X 3 mm square steel and are welded diagonally to the transverse and longitudinal inner supports. For details, see the Figure 3 attachment, the connection is stable, and the top elevations of each square steel are the same, ensuring that the steel bars are placed straight and smoothly, and it is fabricated according to the Figure 2 fabricated according to the side view of the welding module platform shown.

[0026] Fabricate fixed support rods and adjustable supports for the welding module platform. The fixed support rods include a 50-mm-diameter fixed support rod (made of metal) and a 30-mm-diameter fixed support rod (made of metal), which are respectively vertically thread-connected to a 50 mm × 50 mm × 3 mm square steel and a 30 mm × 30 mm × 3 mm square steel at the cross nodes of the horizontal and vertical frames or at the midpoints of the square steel segments, facilitating easy disassembly and assembly. The exposed length is guaranteed to be 100 mm, in accordance with the Figure 1 fabricated as shown in the top view of the welding module platform.

[0027] As shown in the appendix Figure 4 : Fabricate adjustable supports for the welding module platform and fixing blocks for the steel bar modules. The adjustable supports use 12 50-mm-diameter adjustable supports, with an adjustable height range of ±50 mm. The fixing blocks for the steel bar modules are made of a strong magnetic adsorption material.

[0028] After assembly, when the ground elevation difference is within 50 mm, the module platform can be leveled through the adjustable supports. For the steel bar patterns of the structural components, using the fixing blocks for the steel bar modules and the fixed support rods can meet the requirements of different steel bar mesh erection needs, and the erection angle can be adjusted according to actual needs. It can be placed randomly inside without moving or shifting.

[0029] 5. Place it in the construction site. First, adjust the supports to make the module platform level before use. Then, place the steel bar mesh to be welded on the welding module platform. Roughly limit the movement of the steel bar mesh through the fixed support rods to ensure no slippage. Then, use the fixing blocks for the steel bar modules to precisely fix and encrypt the steel bars at the welding positions. The steel bars are adsorbed on the square steel through magnetism. For the steel bars in the non-processing area, install the fixing devices for the steel bar modules every one meter, and try to ensure that the welding processing area is at the hollow part of the module platform to avoid damage to the internal support frame by welding slag. The welding robot performs the welding operation.

[0030] The original mold can only process one type of steel bar mesh structure form. There are special grooves for the steel bar mesh on the steel plate. If the type of the steel bar mesh is changed, the mold will not be usable. Now, with the auxiliary welding robot welding module platform, multiple types of steel bar meshes can be used and processed simultaneously. Use the fixed support rods that can be disassembled by threads to limit large displacements, and use the fixing blocks for the steel bar modules to limit the displacements of single steel bars. The installation is fast, and it is suitable for the simultaneous production of multiple types of steel bar meshes.

[0031] Before using the original mold, the slot platform needs to be disassembled and then a new mold needs to be rebuilt, resulting in a slow construction speed. The slot platform is equipped with multiple sets of molds. However, with the change of the structural components and the change of the finished steel bar patterns, the corresponding molds need to be replaced, with poor adaptability and low reuse rate. The new technology integrates multiple sets of molds and uses one mold to assist the intelligent welding robot in welding work, reducing the number of mold replacements and improving the welding efficiency.

[0032] The above are only the embodiments provided by this application and are not intended to limit this application. Although this application has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.

Claims

1. An auxiliary welding robot welding module platform, comprising a reinforcing mesh sheet body, characterized in that: It includes a base and several fixed support rods. The base is a rectangular frame, and inside the base there are several horizontally and vertically arranged crossbars and longitudinal bars, which divide the base into several rectangular frames. Each rectangular frame is provided with a diagonal brace and is divided into triangular frames by the diagonal brace; several fixing holes are provided on the crossbars, longitudinal bars and diagonal braces. After the steel mesh body is combined according to its style, it is placed on the base, and the steel mesh body is adjusted and fixed by arranging the fixed support rods in the fixing holes.

2. The welding module platform of an auxiliary welding robot according to claim 1, wherein: The fixed support rod and the fixing hole are connected by threads.

3. An auxiliary welding robot welding module platform according to claim 1, characterized in that: The crossbars, longitudinal bars and diagonal braces are all made of steel bars.

4. An auxiliary welding robot welding module platform according to claim 3, characterized in that: It also includes a steel bar module fixing block, which is a U-shaped fixing block made of a magnetic material and is fixed by adsorbing it on the steel bar.

5. An auxiliary welding robot welding module platform according to claim 1, characterized in that: It also includes several adjustable supports, which are evenly distributed at the bottom of the base and are used to level or adjust the height of the base.

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