Tower tool for manufacturing anemometer tower

By designing tower tooling for wind measurement tower manufacturing, the problems of tower column size error and strenuous welding are solved, and high-precision tower assembly and convenient welding connection are achieved.

CN223146390UActive Publication Date: 2025-07-25DEZHOU ZHAOHUI NEW ENERGY TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421865068.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-03
Publication Date
2025-07-25
Estimated Expiration
2034-08-03

AI Technical Summary

Technical Problem

During the manual mass production process of wind measuring towers, column size and structural errors are prone to occur, and the welding operation of the pillars and flanges is time-consuming and labor-intensive, affecting the assembly accuracy.

Method used

Design a tower tool for wind measurement tower manufacturing, including base, bracket, legs, fixed ply plate, movable ply plate, slide rail and cylinder. The fixing ply plate and movable ply plate are triangular plate-shaped, and the fixing hole is an oblong hole, which is used to install the connecting flange, and drive the movable ply plate to move through the cylinder to connect the column to prevent falling off and facilitate welding connection.

Benefits of technology

It improves the accuracy of tower installation, prevents columns from falling off, simplifies the operation process, and improves the overall assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anemometer tower production equipment, in particular to a tower frame tool for manufacturing an anemometer tower, which comprises a base, a bracket and supporting legs, the base is of a rectangular frame structure, a bracket is installed on the inner side of the base, and the end of the bracket is fixedly connected with the base. The supporting legs are fixedly installed at the bottom of the base, and the supporting columns are fixedly installed at the tops of the two sides of the base. The fixed clamping plate is fixedly mounted at the top of one end of the base through the fixed clamping plate at the back, and the movable clamping plate is movably mounted at the top of the other end of the base through the fixed clamping plate at the back. The connecting flanges at the two ends are fixed and then welded and assembled, so that the mounting precision is improved, the stand columns are prevented from falling off, the welding connection of the stand columns and the whole assembly are facilitated, and the problems and defects in the prior art and equipment are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind tower production equipment, and more specifically, to a tower tooling for manufacturing a wind tower. Background Art

[0002] A wind tower, also known as a meteorological observation tower or a wind measurement tower, is an elevated structure used to collect meteorological data such as wind speed, wind direction, temperature, and humidity. In the wind energy industry, a wind tower is mainly used to assess the wind resource potential of a region and provide a basis for the site selection and design of wind power projects.

[0003] The components of the wind tower include a base, a tower column, a cross bar, an inclined bar, etc. Among them, the tower column is composed of several tower frames connected by bolts. A large number of tower columns are required, and the size and structure of the tower columns are mostly consistent. Errors are prone to occur during manual batch production, which in turn affects the overall assembly. In addition, the existing device needs to be supported by hand during the welding process of the pillar and the flange, which is time-consuming, labor-intensive and inconvenient to operate.

[0004] In view of this, research and improvement are carried out on the existing problems, and a tower tooling for manufacturing a wind measurement tower is provided, aiming to achieve the purpose of solving the problem and improving the practical value through this technology. Utility Model Content

[0005] The utility model aims to provide a tower tooling for manufacturing a wind measurement tower, so as to solve the problems and shortcomings raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a tower tooling for manufacturing a wind measurement tower, which is achieved by the following specific technical means:

[0007] A tower tool for manufacturing a wind measurement tower, comprising: a base, a bracket, a leg, a pillar, a fixed splint, a splint bracket, a movable splint, a fixing hole, a slide rail, a cylinder bracket, and a cylinder; the base is a rectangular frame structure, and a bracket is installed on the inner side of the base, and the end of the bracket is fixedly connected to the base; the legs are fixedly installed at the bottom of the base, and the pillars are fixedly installed at the top of both sides of the base; the fixed splint is fixedly installed on the top of one end of the base through the fixed splint on the back, and the movable splint is movably installed on the top of the other end of the base through the fixed splint on the back; a slide rail is fixedly installed on the top of the other end of the base, and the movable splint is slidably connected to the slide rail through the fixed splint; the fixing holes are opened through the fixed splint and the movable splint; the cylinder is fixedly installed on the top of the base through the cylinder bracket, and the output end of the cylinder is fixedly connected to the movable splint.

[0008] As a further optimization of the technical solution, in a tower tooling for manufacturing a wind measurement tower of the present utility model, both the fixed clamping plate and the movable clamping plate are triangular plate-shaped structures, and the fixing holes are opened at the three corners of the fixed clamping plate and the movable clamping plate.

[0009] As a further optimization of the technical solution, in a tower tooling for manufacturing a wind measurement tower of the present utility model, the fixing holes are oblong holes, and three fixing holes are distributed in an annular array at the three corners of the fixed clamping plate and the movable clamping plate respectively.

[0010] Due to the application of the above technical solution, the present utility model has the following advantages compared with the prior art:

[0011] 1. In the present utility model, both the fixed clamping plate and the movable clamping plate are triangular plate-shaped structures, and the fixing holes are opened at the three corners of the fixed clamping plate and the movable clamping plate. The fixing holes are oblong holes, and three fixing holes are distributed in an annular array at the three corners of the fixed clamping plate and the movable clamping plate respectively. The fixing holes are used to install the connecting flanges at both ends of the tower, which is convenient for the installation and positioning of the flanges. After fixing the connecting flanges at both ends, the welding and assembly of the tower are carried out, which is convenient for operation, improves the installation accuracy, and is convenient for the overall assembly.

[0012] 2. In the present utility model, the movable clamping plate is movably installed on the top of the other end of the base through the fixed clamping plate at the back. A slide rail is fixedly installed on the top of the other end of the base, and the movable clamping plate is slidably connected to the slide rail through the fixed clamping plate. The cylinder is fixedly installed on the top of the base through a cylinder bracket, and the output end of the cylinder is fixedly connected to the movable clamping plate. By driving the movable clamping plate to move through the cylinder, the connecting flange is sleeved and installed at both ends of the column, preventing the column from falling off, facilitating the welding connection between the two, and being convenient for operation.

[0013] 3. Through the improvement of the tower tooling for manufacturing a wind measurement tower, the present utility model has the advantages of reasonable structural design, fixing the connecting flanges at both ends and then carrying out the welding and assembly of the tower, improving the installation accuracy, preventing the column from falling off, facilitating the welding connection between the two, and being convenient for the overall assembly, thus effectively solving the problems and deficiencies in the prior art and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings forming a part of this application are used to provide a further understanding of the present utility model. The schematic embodiments and descriptions thereof of the present utility model are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0015] Figure 1 is a structural schematic diagram of the present utility model;

[0016] Figure 2 is a rear structural schematic diagram of the present utility model;

[0017] Figure 3 Schematic diagram of the fixing hole structure of the present utility model.

[0018] In the figure: base 1, bracket 2, leg 3, pillar 4, fixed splint 5, splint support 6, movable splint 7, fixing hole 8, slide rail 9, cylinder support 10, cylinder 11. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0020] Please refer to Figures 1 to 3 , the present utility model provides a specific technical implementation solution for a tower frame tooling for manufacturing a wind measurement tower:

[0021] A tower frame tooling for manufacturing a wind measurement tower includes: a base 1, a bracket 2, legs 3, pillars 4, fixed splints 5, splint supports 6, movable splints 7, fixing holes 8, slide rails 9, cylinder supports 10, cylinders 11; the base 1 is a rectangular frame structure, and a bracket 2 is installed inside the base 1, and the end of the bracket 2 is fixedly connected to the base 1; the legs 3 are fixedly installed at the bottom of the base 1, and the pillars 4 are fixedly installed at the tops on both sides of the base 1. The pillars 4 are used to support the columns of the tower frame, facilitating the installation of the columns.

[0022] The fixed splint 5 is fixedly installed at the top of one end of the base 1 through the fixed splint 5 on the back, and the movable splint 7 is movably installed at the top of the other end of the base 1 through the fixed splint 5 on the back. Both the fixed splint 5 and the movable splint 7 are triangular plate-like structures, and the fixing holes 8 are opened at the three corners of the fixed splint 5 and the movable splint 7. The fixing holes 8 are oblong holes, and three fixing holes 8 are distributed in an annular array at the three corners of the fixed splint 5 and the movable splint 7. The fixing holes 8 are used to install the connecting flanges at both ends of the tower frame, facilitating the installation and positioning of the flanges. After fixing the connecting flanges at both ends, the welding and assembly of the tower frame are carried out, which is convenient for operation, improves the installation accuracy at the same time, and facilitates the overall assembly.

[0023] The slide rail 9 is fixedly installed at the top of the other end of the base 1, and the movable splint 7 is slidably connected to the slide rail 9 through the fixed splint 5; the fixing holes 8 penetrate through the fixed splint 5 and the movable splint 7; the cylinder 11 is fixedly installed at the top of the base 1 through the cylinder support 10, and the output end of the cylinder 11 is fixedly connected to the movable splint 7. The movable splint 7 is driven by the cylinder 11 to move, so that the connecting flange is sleeved and installed at both ends of the column, preventing the column from falling off, facilitating the welding connection between the two, and being convenient for operation.

[0024] Specific implementation steps:

[0025] During assembly, first, the connecting flanges at both ends of the tower are fixedly installed on the fixing holes 8 of the fixed clamping plate 5 and the movable clamping plate 7 through bolts. Then, one end of the column is inserted into the flange on the fixed clamping plate 5, and the other end of the column is aligned with the flange on the movable clamping plate 7. The air cylinder 11 pushes the movable clamping plate 7 to move along the slide rail 9, so that the flange on the movable clamping plate 7 is sleeved and installed on the other end of the column to prevent the column from falling off. Then, the column and the flange are welded and fixed, and finally, the support rods between the columns are welded and fixed.

[0026] In summary, for this tower tooling for manufacturing a wind measurement tower, since both the fixed clamping plate and the movable clamping plate are triangular plate-shaped structures, and the fixing holes are opened at the three corners of the fixed clamping plate and the movable clamping plate. The fixing holes are oblong holes, and three fixing holes are arranged in a circular array at the three corners of the fixed clamping plate and the movable clamping plate. The fixing holes are used to install the connecting flanges at both ends of the tower, which facilitates the installation and positioning of the flanges. After fixing the connecting flanges at both ends, the welding and assembly of the tower are carried out, which is convenient for operation, improves the installation accuracy, and facilitates the overall assembly. Since the movable clamping plate is movably installed on the top of the other end of the base through the fixed clamping plate at the back, the top of the other end of the base is fixedly installed with a slide rail, and the movable clamping plate is slidably connected to the slide rail through the fixed clamping plate. The air cylinder is fixedly installed on the top of the base through the air cylinder bracket, and the output end of the air cylinder is fixedly connected to the movable clamping plate. By driving the movable clamping plate to move through the air cylinder, the connecting flange is sleeved and installed at both ends of the column, preventing the column from falling off, facilitating the welding connection between the two, and being convenient for operation. Through the improvement of the tower tooling for manufacturing a wind measurement tower, it has the advantages of reasonable structural design, carrying out the welding and assembly of the tower after fixing the connecting flanges at both ends, improving the installation accuracy, preventing the column from falling off, facilitating the welding connection between the two, and facilitating the overall assembly, thus effectively solving the problems and deficiencies in the prior art and equipment.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tower tooling for manufacturing a wind measurement tower, comprising: Base (1), bracket (2), leg (3), pillar (4), fixed splint (5), splint bracket (6), movable splint (7), fixing hole (8), slide rail (9), cylinder bracket (10), cylinder (11); It is characterized in that: the base (1) is of a rectangular frame structure, and a bracket (2) is installed inside the base (1), and the end of the bracket (2) is fixedly connected to the base (1); the legs (3) are fixedly installed at the bottom of the base (1), and the pillars (4) are fixedly installed at the tops of both sides of the base (1); the fixed splint (5) is fixedly installed at the top of one end of the base (1) through the fixed splint (5) on the back, and the movable splint (7) is movably installed at the top of the other end of the base (1) through the fixed splint (5) on the back; a slide rail (9) is fixedly installed at the top of the other end of the base (1), and the movable splint (7) is slidably connected to the slide rail (9) through the fixed splint (5); the fixing hole (8) is penetrated and opened on the fixed splint (5) and the movable splint (7); the cylinder (11) is fixedly installed at the top of the base (1) through the cylinder bracket (10), and the output end of the cylinder (11) is fixedly connected to the movable splint (7).

2. The tower tooling for manufacturing a wind measurement tower according to claim 1, characterized in that: Both the fixed splint (5) and the movable splint (7) are of triangular plate-like structures, and the fixing holes (8) are opened at the three corners of the fixed splint (5) and the movable splint (7).

3. The tower tooling for manufacturing a wind measurement tower according to claim 2, characterized in that: The fixing hole (8) is an oblong hole, and three fixing holes (8) are distributed in an annular array at the three corners of the fixed splint (5) and the movable splint (7).