Auxiliary repair device for maintenance of slag extractor scraper

By designing an auxiliary repair device for scraper repair by slag machine, a repair component composed of H-shaped steel base and positioning baffle is used to realize the precise positioning of scraper and hanging ears, solving the problem of serious scraper wear, and improving the repair efficiency and equipment stability.

CN223146421UActive Publication Date: 2025-07-25CANGZHOU JIHUAN VEOLIA ENVIRONMENTAL SERVICE CO LTD
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Patent Information

Application Number
CN202422346537.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-25
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The ears of the scraper scraper blades of the slag discharge machine wear seriously during long-term operation, which poses hidden dangers. The existing technology is difficult to repair efficiently, affecting the stable operation of the equipment.

Method used

An auxiliary repair device for scraper repair of slag production machine is designed, and the scraper and hanging ears are accurately positioned using H-shaped steel base and auxiliary positioning blocks, so as to achieve rapid and accurate welding repair through repair components.

Benefits of technology

It improves the working efficiency of scraper repair, reduces spare parts costs, and ensures the installation accuracy of scraper and the stable operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary repair device for maintenance of a scraper of a slag extractor, and relates to the technical field of mechanical engineering. The outer wall of the chain is rotationally connected with the inner wall of the slag extractor body through a motor; the bottom of the repairing assembly is fixedly connected with the inner wall of the slag extractor body; the slag receiving groove is formed in the outer part of the slag extractor body; by arranging the repairing assembly, in the working process, the situation that the relative position needs to be manually measured in the welding process of each scraper and the hanging lug is optimized and improved, and at present, the hanging lug and the scraper which need to be welded only need to be placed on the auxiliary positioning blocks correspondingly, and the relative position of the hanging lug and the scraper can be determined; and moreover, the influence caused by slight deformation of welding in the welding process can be guaranteed, the working efficiency is improved, and the purpose of the auxiliary repairing device for maintaining the scraper of the slag extractor is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical engineering, and particularly relates to an auxiliary repair device for repairing the scraper of a slag discharging machine. Background Art

[0002] The slag discharging machine is a commonly used discharging device in the solid dangerous waste incineration treatment industry. At present, the discharging methods of solid dangerous waste incineration systems at home and abroad all adopt the form of a slag discharging machine to collect and scrape the solid dangerous waste burned by the rotary kiln.

[0003] The operation of the incineration system is continuous throughout the day, and the slag falling at the tail of the rotary kiln always exists. Therefore, the transmission scraper part of the slag discharging machine also operates for a long time. The hanging ear of the scraper of the slag discharging machine contacts the bottom cast stone slab during operation. Therefore, the hanging ear of the scraper of the slag discharging machine will gradually wear due to long-term friction. When the wear is serious, a notch will appear in the pin hole of the hanging ear, posing a potential hazard. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the technical solution adopted by the utility model to solve its technical problems is: an auxiliary repair device for repairing the scraper of a slag discharging machine, including: a slag discharging machine body; a chain, the outer wall of the chain is rotationally connected to the inner wall of the slag discharging machine body through a motor; a repair component, the bottom of the repair component is fixedly connected to the inner wall of the slag discharging machine body; a slag receiving tank, the slag receiving tank is arranged outside the slag discharging machine body; a repair component, the bottom of the repair component is fixedly connected to the inner wall of the slag discharging machine body; the repair component includes a base, the base is processed and manufactured by using an H-shaped steel, and the flange of the H-shaped steel is used as the bottom positioning surface. Since the contact surface between the flange and the ground can be regarded as two lines, it can better avoid the influence caused by uneven ground or shaking of the working surface, and the relatively large web plate is used as the working surface for repairing the scraper body. Two positioning baffles are fixedly connected to both sides of the top of the base. The positioning baffles are welded to the base, and the inner spacing of the baffles is set according to the scraper installation dimensions. In this way, the welded scraper body and the new hanging ear will not exceed or be smaller than the required installation dimensions after welding, ensuring the smooth installation of the repaired scraper body. A positioning pin is threadedly connected to the inner wall of the positioning baffle, and an auxiliary positioning block is rotationally connected to the outer wall of the positioning pin. The outer wall of the chain is fixedly connected with a scraper body, and the scraper bodies are linearly arranged along the outer wall of the chain.

[0005] Preferably, the bottom of the auxiliary positioning block is slidably connected to the top of the base, and the bottom of the base is fixedly connected to the inner wall of the slag discharge machine body. The auxiliary positioning block is welded to the base. Two platforms are designed on the inner side of the positioning block. The lower platform is used to position the narrow scraper in the horizontal and vertical directions, and the higher platform is used to position the wide scraper in the horizontal and vertical directions. At this time, the positioning of the lugs and the scraper body to be welded has been completed, and then butt welding can be carried out to complete the repair work of the scraper body. The outer walls on both sides of the scraper body are fixedly connected with lugs, and the lugs are linearly arranged along the outer wall of the chain.

[0006] Preferably, the outer wall of the lug is slidably connected to the inner wall of the auxiliary positioning block through a wide scraper groove, and the wide scraper groove is opened in the wall of the auxiliary positioning block. A narrow scraper groove is opened in the wall of the auxiliary positioning block. The outer wall of the auxiliary positioning block is in contact with the outer wall of the positioning baffle, and there is a height difference between the narrow scraper groove and the wide scraper groove.

[0007] The beneficial effects of the present utility model are as follows:

[0008] 1. By setting the repair component, during the working process, the present utility model optimizes and reforms the situation where the relative positions of each previous scraper and the lug need to be manually measured during welding. Only by placing the lug and the scraper body to be welded on the auxiliary positioning block respectively can the relative positions of the two be determined, and it can ensure the influence caused by slight welding deformation during the welding process, improving the work efficiency.

[0009] 2. By setting the repair component, the scraper will be bent by the waste falling from the tail of the rotary kiln, but mainly during the transmission with the chain, the lugs on both sides of the scraper body rub against the bottom cast stone slab, causing wear. Therefore, when repairing the scraper body, in addition to correcting the bent scraper body, mainly cutting off the worn lugs on the scraper body removed and welding new lugs, reducing the spare part cost and achieving the purpose of repairing and reusing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is the front view of the present utility model;

[0011] Figure 2 is the side view of the present utility model;

[0012] Figure 3 is the structural schematic diagram of the chain of the present utility model;

[0013] Figure 4 is the structural schematic diagram of the repair component of the present utility model;

[0014] Figure 5 is the exploded view of the repair component of the present utility model;

[0015] Figure 6 It is a schematic structural diagram of the auxiliary positioning block of the present utility model;

[0016] Figure 7 It is a schematic structural diagram of the base of the present utility model.

[0017] In the figure: 1, slag discharge machine body; 2, chain; 3, slag receiving trough; 4, scraper body; 5, repair component; 51, base; 52, auxiliary positioning block; 53, hanging ear; 54, positioning pin; 55, positioning baffle; 57, wide scraper groove; 58, narrow scraper groove. Specific embodiments

[0018] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present utility model are given for the purpose of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations will be obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.

[0019] Embodiment:

[0020] Please refer to Figure 1 - Figure 8 , the present utility model provides a technical solution: an auxiliary repair device for repairing the scraper of a slag discharge machine, including: a slag discharge machine body 1; a chain 2, the outer wall of the chain 2 is rotationally connected to the inner wall of the slag discharge machine body 1 through a motor; a repair component 5, the bottom of the repair component 5 is fixedly connected to the inner wall of the slag discharge machine body 1; a slag receiving trough 3, the slag receiving trough 3 is arranged outside the slag discharge machine body 1; a repair component 5, the bottom of the repair component 5 is fixedly connected to the inner wall of the slag discharge machine body 1; the repair component 5 includes a base 51, both sides of the top of the base 51 are fixedly connected with positioning baffles 55, the inner wall of the positioning baffle 55 is threadedly connected with a positioning pin 54, the outer wall of the positioning pin 54 is rotationally connected with an auxiliary positioning block 52, the outer wall of the chain 2 is fixedly connected with a scraper body 4, and the scraper body 4 is linearly arranged along the outer wall of the chain 2. The base 51 is processed and manufactured using existing H-shaped steel, and the base 51 is supported by two rib plates below. When placed horizontally, it can compensate for the error caused by uneven ground, so that the wide scraper and the narrow scraper to be repaired can operate in a relatively independent and horizontal environment.

[0021] The bottom of the auxiliary positioning block 52 is slidably connected to the top of the base 51, the bottom of the base 51 is fixedly connected to the inner wall of the slag discharge machine body 1, and hanging ears 53 are fixedly connected to the outer walls on both sides of the scraper body 4, and the hanging ears 53 are linearly arranged along the outer wall of the chain 2. The auxiliary positioning block 52 can position the wide scraper and the narrow scraper in both the horizontal direction and the height direction, so that they are positioned in both the horizontal direction and the height direction at the same time, improving the efficiency and the dimensional accuracy.

[0022] The outer wall of the hanging ear 53 is slidably connected to the inner wall of the auxiliary positioning block 52 through the wide scraper groove 57, and the wide scraper groove 57 is opened in the wall of the auxiliary positioning block 52. A narrow scraper groove 58 is opened in the wall of the auxiliary positioning block 52. The outer wall of the auxiliary positioning block 52 is in contact with the outer wall of the positioning baffle 55. The positioning baffle 55 can accurately position and fix the hanging ear 53 of the scraper body 4 to be welded to prevent deformation or displacement during welding and affect the overall dimensional accuracy.

[0023] Working principle:

[0024] During use, the power component in the slag discharge machine body 1 drives the chain 2 to rotate, so that the chain 2 drives the scraper body 4 to move in the slag discharge machine body 1, so as to drive the slag in the slag discharge machine to move to the slag receiving groove 3 outside the slag discharge machine body 1. When the scraper body 4 needs to be repaired, only the repair component 5 at the bottom of the slag discharge machine body 1 can be used to facilitate the repair of the scraper body 4.

[0025] When using the repair component 5, only need to drive the hanging ear 53 on the scraper body 4 to move to the auxiliary positioning block 52 through the chain 2. Then, by rotating the positioning pin 54 on the positioning baffle 55, the positioning pin 54 synchronously presses the auxiliary positioning block 52 during the rotation process, so that the hanging ear 53 on the scraper is in the groove on the auxiliary positioning block 52. Two groups of grooves are opened on the auxiliary positioning block 52, corresponding to different scraper bodies 4 respectively. When repairing the wide scraper, only need to slide the hanging ear 53 on the wide scraper into the wide scraper groove 57, and for the narrow scraper, only need to slide the hanging ear 53 on the narrow scraper into the narrow scraper groove 58.

[0026] The hanging ear 53 on the scraper body 4 is positioned by the groove on the auxiliary positioning block 52 on the base 51, so that after cutting off the old hanging ear 53, the positioning time for the new hanging ear 53 is reduced.

[0027] Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments in the present utility model without creative efforts shall fall within the scope of protection of the present utility model. The structures, devices, and operation methods not specifically described and explained in the present utility model, unless otherwise specified and limited, shall be implemented by conventional means in the art.

Claims

1. An auxiliary repair device for the scraper of a slag discharging machine, characterized in that, Comprising: The slag discharge machine body (1); A chain (2), the outer wall of the chain (2) is rotationally connected to the inner wall of the slag discharge machine body (1) through a motor; A repair component (5), the bottom of the repair component (5) is fixedly connected to the inner wall of the slag discharge machine body (1); A slag receiving tank (3), the slag receiving tank (3) is arranged outside the slag discharge machine body (1); A repair component (5), the bottom of the repair component (5) is fixedly connected to the inner wall of the slag discharge machine body (1); The repair component (5) includes a base (51), both sides of the top of the base (51) are fixedly connected with positioning baffles (55), the inner wall of the positioning baffle (55) is threadedly connected with a positioning pin (54), the outer wall of the positioning pin (54) is rotationally connected with an auxiliary positioning block (52), the outer wall of the chain (2) is fixedly connected with a scraper body (4), and the scraper body (4) is linearly arrayed along the outer wall of the chain (2).

2. An auxiliary repair device for the slag conveyor scraper repair according to claim 1, characterized in that: The bottom of the auxiliary positioning block (52) is slidably connected to the top of the base (51).

3. An auxiliary repair device for the slag conveyor scraper repair according to claim 1, characterized in that: The bottom of the base (51) is fixedly connected to the inner wall of the slag discharge machine body (1).

4. An auxiliary repair device for repairing the slag discharge machine scraper according to claim 1, characterized in that: Both sides of the outer wall of the scraper body (4) are fixedly connected with hanging ears (53), and the hanging ears (53) are linearly arrayed along the outer wall of the chain (2).

5. An auxiliary repair device for repairing the slag conveyor scraper according to claim 4, characterized in that: The outer wall of the hanging ear (53) is slidably connected to the inner wall of the auxiliary positioning block (52) through a wide scraper groove (57), and the wide scraper groove (57) is opened in the wall of the auxiliary positioning block (52).

6. An auxiliary repair device for the slag discharge machine scraper repair according to claim 1, characterized in that: A narrow scraper groove (58) is opened in the wall of the auxiliary positioning block (52), and the outer wall of the auxiliary positioning block (52) is in contact with the outer wall of the positioning baffle (55).