Auxiliary positioning device for flange support mounting hole
By designing the flange support installation hole auxiliary positioning device, the magnetic suction lock holder and limiting components are used to achieve accurate positioning of the flange hole position, which solves the misalignment problem during the flange support processing, ensuring the accuracy of installation and reducing rework.
Patent Information
- Application Number
- CN202422347566.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In the prior art, there is a problem of dislocation of flange holes during processing, which makes it difficult to install, and the existing positioning device is not convenient to position the center of the tower flange support, resulting in dislocation of flange holes.
A flange support mounting hole auxiliary positioning device is designed, including magnetic suction lock holder, limit hole, support spring, rotating disc, scale and butterfly nut and other components. The flange hole position is accurately positioned and the magnetic suction lock holder is used to adsorb on the flange support surface to ensure accurate positioning.
The precise positioning of the flange hole position is achieved, the dislocation problem of flange meter braces during processing is solved, and it is convenient to position the center of the tower flange support, reducing rework and scrapping.
Smart Images

Figure CN223146963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power tower manufacturing, and specifically relates to an auxiliary positioning device for flange support installation holes. Background Art
[0002] Wind power generation is an important form of wind energy utilization. A wind turbine is fixed to the ground through a tower barrel. When the wind flows through the blades of the wind turbine, the blades are driven to rotate, converting wind energy into mechanical energy, and then converting the mechanical energy into electrical energy to achieve wind power generation.
[0003] As a tool for preventing deformation during the placement of the tower barrel flange support, it is commonly present in various projects. Currently, flame cutting or punching is used for drilling the flange cross braces. During the processing, there is a situation where the flange hole positions are misaligned, resulting in difficulty in installing the flange cross braces, and rework or scrapping occurs. Moreover, the existing positioning device is inconvenient for positioning the center of the tower barrel flange support, leading to the problem of misaligned flange holes.
[0004] Therefore, a device for positioning the size of the flange support installation hole is designed to conveniently determine the hole position spacing of the flange cross braces, ensure the correct installation hole positions, and reduce rework or scrapping. Content of the Utility Model
[0005] I) Technical Problems to be Solved
[0006] The purpose of the utility model is to make up for the deficiencies of the existing technology and provide an auxiliary positioning device for flange support installation holes.
[0007] II) Technical Solutions
[0008] To achieve the above purpose, the utility model provides the following technical solutions: An auxiliary positioning device for flange support installation holes includes a magnetic suction chuck. A fixed block is fixedly connected to the center position at the top of the magnetic suction chuck. Twelve limit holes are arrayed and opened at the top of the fixed block. A support spring is fixedly connected inside the limit hole. A limit ball is fixedly connected to the top of the support spring inside the limit hole. A rotating disk is rotatably connected to the center position at the top of the fixed block. A limit groove meshing with the limit ball is opened on the bottom wall of the rotating disk. A fixed shaft is fixedly connected to the center position at the top of the rotating disk. A clamping plate A is fixedly connected to the outer surface at the bottom of the fixed shaft. A scale is slidably connected to the outer surface of the fixed shaft above the clamping plate A. A positioning ring is fixedly connected to the inside of the left end of the scale. A clamping plate B is slidably connected to the outer surface of the fixed shaft above the scale. A wing nut is rotatably connected to the outer surface of the fixed shaft above the clamping plate B. An adjusting wheel is rotatably connected to the center position at the top of the magnetic suction chuck below the fixed block. Guide rails are fixedly connected to both the left and right sides at the top of the magnetic suction chuck. A support plate is slidably connected to the inner wall of the guide rail close to the outer surface of the adjusting wheel. A contact block is fixedly connected to one end of the support plate. A connecting wheel is meshed with the front end of the adjusting wheel. A driving wheel is meshed with the front end of the connecting wheel.
[0009] Further, the bottom of the magnetic suction card seat is composed of magnets, and the top of the magnetic suction card seat is connected to the bottom wall of the fixed block by setting a connecting shaft.
[0010] Further, the top of the limiting hole extends above the axis of the limiting ball, and a rotating hole meshing with the bottom of the rotating disk is opened on the top of the fixed block.
[0011] Further, the bottom wall of the rotating disk and the top wall of the fixed block form a sliding connection, and sliding grooves are opened on the front and rear sides of the outer surface of the fixed shaft between the clamping plate A and the butterfly nut.
[0012] Further, the axis of the positioning ring coincides with the zero point position of the scale, indicating grooves are opened at the center positions of the front and rear ends of both the clamping plate A and the clamping plate B, and a threaded groove is opened on the outer surface of the fixed shaft at the position of the butterfly nut.
[0013] Further, both the clamping plate A and the clamping plate B are slidably connected to the side wall of the scale, and the top position of the fixed shaft is set as a smooth surface.
[0014] Further, a toothed plate is provided at one end of the support plate away from the guide rail, the support plate meshes with the adjusting wheel, the contact block is coaxially arranged with the magnetic suction card seat, the bottom wall of the fixed block is rotationally connected to the connecting wheel by setting a plug rod, and an extension plate rotationally connected to the driving wheel is provided on the front side wall of the fixed block.
[0015] III) Beneficial effects:
[0016] Compared with the prior art, the flange support mounting hole auxiliary positioning device has the following beneficial effects:
[0017] First, by unscrewing the butterfly nut in the present utility model, the friction between the clamping plate B and the clamping plate A is reduced. At this time, the scale is pulled to move to the corresponding dimension, and then the butterfly nut is tightened to limit the scale between the clamping plate B and the clamping plate A. The ink cartridge is inserted into the positioning ring to achieve precise positioning. When the limited scale is rotated, the scale drives the rotating disk to rotate through the fixed shaft. Every time the rotating disk rotates a certain angle, the limiting ball meshes with the limiting groove at the bottom of the rotating disk under the action of the supporting spring, so that the rotation angle can be judged to assist in completing the positioning, solving the problem that the flange cross strut is difficult to install due to the misalignment of the flange hole positions during the processing of the existing flange cross strut, and having the advantage of facilitating the positioning of the hole positions.
[0018] II. In the present utility model, by rotating the driving wheel, the driving wheel drives the connecting wheel to rotate, the connecting wheel drives the adjusting wheel to rotate, and the adjusting wheel drives the supporting plates to move towards each other until the supporting plates drive the contact blocks to contact the inner wall of the flange support. At this time, the magnetic attraction clamping seat is located at the center position of the flange support, and the magnetic attraction clamping seat adsorbs on the surface of the flange support, solving the problem that the existing positioning device is inconvenient to position the center of the tower barrel flange support, resulting in misalignment of the flange holes, and having the advantage of being convenient to position the center. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the positive three-axis isometric drawing of the present utility model;
[0020] Figure 2 It is the schematic diagram of the magnetic attraction clamping seat of the present utility model;
[0021] Figure 3 It is the schematic diagram of the rotating disk of the present utility model;
[0022] Figure 4 It is the schematic diagram of the adjusting wheel of the present utility model.
[0023] In the figure: 1, magnetic attraction clamping seat; 2, fixed block; 3, limit hole; 4, support spring; 5, limit ball; 6, rotating disk; 7, limit groove; 8, fixed shaft; 9, clamping plate A; 10, scale; 11, positioning ring; 12, clamping plate B; 13, wing nut; 14, adjusting wheel; 15, guide rail; 16, supporting plate; 17, contact block; 18, connecting wheel; 19, driving wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Such as Figures 1-4As shown in the figure, the present utility model provides a technical solution: an auxiliary positioning device for flange support mounting holes, including a magnetic suction chuck 1. A fixing block 2 is fixedly connected to the center position at the top of the magnetic suction chuck 1. The bottom of the magnetic suction chuck 1 is composed of magnets. The setting of the magnetic suction chuck 1 facilitates limiting the scale 10 on the surface of the flange support. The top of the magnetic suction chuck 1 is connected to the bottom wall of the fixing block 2 through a connecting shaft. Twelve limiting holes 3 are arranged in an array at the top of the fixing block 2. A support spring 4 is fixedly connected inside the limiting hole 3. A limiting ball 5 is fixedly connected to the top of the support spring 4 inside the limiting hole 3. The top of the limiting hole 3 extends above the axis of the limiting ball 5. A rotating disk 6 is rotatably connected to the center position at the top of the fixing block 2. A rotating hole that meshes with the bottom of the rotating disk 6 is opened at the top of the fixing block 2. The bottom wall of the rotating disk 6 and the top wall of the fixing block 2 form a sliding connection. A limiting groove 7 that meshes with the limiting ball 5 is opened on the bottom wall of the rotating disk 6. The setting of the limiting ball 5 facilitates judging the angle of each rotation when the rotating disk 6 rotates.
[0026] A fixing shaft 8 is fixedly connected to the center position at the top of the rotating disk 6. The top position of the fixing shaft 8 is set to have a smooth surface. The setting of the top of the fixing shaft 8 facilitates moving the magnetic suction chuck 1 away from the workpiece. A clamping plate A9 is fixedly connected to the outer surface at the bottom of the fixing shaft 8. A scale 10 is slidably connected to the outer surface of the fixing shaft 8 above the clamping plate A9. A positioning ring 11 is fixedly connected inside the left end of the scale 10. The axis of the positioning ring 11 coincides with the zero position of the scale 10. The position setting of the positioning ring 11 facilitates positioning the hole position.
[0027] A clamping plate B12 is slidably connected to the outer surface of the fixing shaft 8 above the scale 10. Both the clamping plate A9 and the clamping plate B12 form a sliding connection with the side wall of the scale 10. A wing nut 13 is rotatably connected to the outer surface of the fixing shaft 8 above the clamping plate B12. Indication grooves are opened at the center positions of the front and rear ends of the clamping plate A9 and the clamping plate B12. The setting of the indication grooves facilitates observing the position of the scale 10.
[0028] A threaded groove is opened on the outer surface of the fixing shaft 8 at the position of the wing nut 13. Chute grooves are opened on the front and rear sides of the outer surface of the fixing shaft 8 between the clamping plate A9 and the wing nut 13. Unscrew the wing nut 13 to reduce the friction between the clamping plate B12 and the clamping plate A9. At this time, pull the scale 10 to move to the corresponding dimension. Then tighten the wing nut 13 to limit the scale 10 between the clamping plate B12 and the clamping plate A9. Insert an ink cartridge into the positioning ring 11 to achieve precise positioning. When the limited scale 10 rotates, the scale 10 drives the rotating disk 6 to rotate through the fixing shaft 8. Every time the rotating disk 6 rotates a certain angle, the limiting ball 5 meshes with the limiting groove 7 at the bottom of the rotating disk 6 under the action of the support spring 4, so that the rotation angle can be judged to assist in completing the positioning.
[0029] At the center of the top of the magnetic attraction card holder 1, an adjusting wheel 14 is rotatably connected below the fixed block 2. On both the left and right sides of the top of the magnetic attraction card holder 1, guide rails 15 are fixedly connected. A support plate 16 is slidably connected to the inner wall of the guide rail 15 near the outer surface of the adjusting wheel 14. The guide rail 15 plays a role in guiding and limiting the support plate 16. A toothed plate is provided at one end of the support plate 16 away from the guide rail 15. The support plate 16 meshes with the adjusting wheel 14. One end of the support plate 16 is fixedly connected with a contact block 17. The contact block 17 is coaxially arranged with the magnetic attraction card holder 1. The front end of the adjusting wheel 14 meshes with a connecting wheel 18. The bottom wall of the fixed block 2 is rotatably connected with the connecting wheel 18 by arranging a plug rod. The front end of the connecting wheel 18 meshes with a driving wheel 19. An extension plate rotatably connected with the driving wheel 19 is provided on the front side wall of the fixed block 2. Rotate the driving wheel 19, the driving wheel 19 drives the connecting wheel 18 to rotate, the connecting wheel 18 drives the adjusting wheel 14 to rotate, the adjusting wheel 14 drives the support plates 16 to move towards each other until the support plates 16 drive the contact block 17 to contact the inner wall of the flange support. At this time, the magnetic attraction card holder 1 is located at the center of the flange support, and the magnetic attraction card holder 1 adsorbs on the surface of the flange support.
[0030] Working principle: When the flange support mounting hole auxiliary positioning device is in use, rotate the driving wheel 19. The driving wheel 19 drives the connecting wheel 18 to rotate, the connecting wheel 18 drives the adjusting wheel 14 to rotate, and the adjusting wheel 14 drives the support plates 16 to move towards each other until the support plates 16 drive the contact block 17 to contact the inner wall of the flange support. At this time, the magnetic attraction card holder 1 is located at the center of the flange support, and the magnetic attraction card holder 1 adsorbs on the surface of the flange support. Unscrew the wing nut 13 to reduce the friction between the clamping plate B12 and the clamping plate A9. At this time, pull the scale 10 to move to the corresponding dimension. Then tighten the wing nut 13 to limit the scale 10 between the clamping plate B12 and the clamping plate A9. Insert an ink cartridge into the positioning ring 11 to achieve precise positioning. When the limited scale 10 is rotated, the scale 10 drives the rotating disk 6 to rotate through the fixed shaft 8. Every time the rotating disk 6 rotates a certain angle, the limiting ball 5 meshes with the limiting groove 7 at the bottom of the rotating disk 6 under the action of the supporting spring 4, so that the rotation angle can be judged and the positioning can be assisted to complete.
Claims
1. An auxiliary positioning device for flange support mounting holes, comprising a magnetic suction chuck (1), characterized in that: At the center of the top of the magnetic suction card holder (1), a fixed block (2) is fixedly connected. Twelve limit holes (3) are arranged in an array at the top of the fixed block (2). A support spring (4) is fixedly connected inside the limit hole (3). At the top of the support spring (4) and located inside the limit hole (3), a limit ball (5) is fixedly connected. At the center of the top of the fixed block (2), a rotating disk (6) is rotatably connected. A limit groove (7) engaged with the limit ball (5) is opened on the bottom wall of the rotating disk (6). At the center of the top of the rotating disk (6), a fixed shaft (8) is fixedly connected. A clamping plate A (9) is fixedly connected to the outer surface of the bottom of the fixed shaft (8). A scale (10) is slidably connected to the outer surface of the fixed shaft (8) above the clamping plate A (9). A positioning ring (11) is fixedly connected inside the left end of the scale (10). A clamping plate B (12) is slidably connected to the outer surface of the fixed shaft (8) above the scale (10). A wing nut (13) is rotatably connected to the outer surface of the fixed shaft (8) above the clamping plate B (12). At the center of the top of the magnetic suction card holder (1) and below the fixed block (2), an adjusting wheel (14) is rotatably connected. Guide rails (15) are fixedly connected to both the left and right sides of the top of the magnetic suction card holder (1). A support plate (16) is slidably connected to the inner wall of the guide rail (15) close to the outer surface of the adjusting wheel (14). One end of the support plate (16) is fixedly connected with a contact block (17). The front end of the adjusting wheel (14) is engaged with a connecting wheel (18). The front end of the connecting wheel (18) is engaged with a driving wheel (19).
2. The auxiliary positioning device for flange support mounting holes according to claim 1, characterized in that: The bottom of the magnetic suction card holder (1) is composed of magnets. The top of the magnetic suction card holder (1) is connected to the bottom wall of the fixed block (2) through a connecting shaft.
3. An auxiliary positioning device for flange support mounting holes according to claim 1, characterized in that: The top of the limit hole (3) extends above the axis of the limit ball (5). A rotating hole engaged with the bottom of the rotating disk (6) is opened on the top of the fixed block (2).
4. An auxiliary positioning device for a flange support mounting hole according to claim 1, characterized in that: The bottom wall of the rotating disk (6) and the top wall of the fixed block (2) form a sliding connection. Sliding grooves are opened at the front and rear sides of the outer surface of the fixed shaft (8) between the clamping plate A (9) and the wing nut (13).
5. An auxiliary positioning device for flange support mounting holes according to claim 1, characterized in that: The axis of the positioning ring (11) coincides with the zero position of the scale (10). Index grooves are opened at the center positions of the front and rear ends of the clamping plate A (9) and the clamping plate B (12). A threaded groove is opened on the outer surface of the fixed shaft (8) at the position of the wing nut (13).
6. The auxiliary positioning device for the flange support mounting hole according to claim 1, wherein: Both the clamping plate A (9) and the clamping plate B (12) form a sliding connection with the side wall of the scale (10). The top position of the fixed shaft (8) is set as a smooth surface.
7. An auxiliary positioning device for a flange support mounting hole according to claim 1, characterized in that: One end of the support plate (16) away from the guide rail (15) is provided with a toothed plate. The support plate (16) is engaged with the adjusting wheel (14). The contact block (17) is coaxially arranged with the magnetic suction card holder (1). The bottom wall of the fixed block (2) is rotatably connected with the connecting wheel (18) through a plug rod. An extension plate rotatably connected with the driving wheel (19) is arranged on the front side wall of the fixed block (2).