Crushing and cleaning all-in-one machine

Through the design of the crushing and cleaning integrated machine, the crushing, cleaning and drying functions are integrated, and the problem of manual operation in the treatment of waste tires is solved, achieving automation and safety improvement.

CN223147525UActive Publication Date: 2025-07-25HUBEI ZHONGSHUO ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422270440.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-25
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the prior art, the cleaning and crushing process of used tires requires manual operation, resulting in large labor and low safety, and incomplete cleaning, which affects the subsequent processing process.

Method used

Design a crushing and cleaning integrated machine, integrating crushing device, crimping, water pipe and hot fan, to realize the automatic crushing, cleaning and drying process, clean the tires through crimping, spray water with water pipes, and drain them after drying.

Benefits of technology

The automated processing of used tires has been realized, which reduces the labor force of workers, improves safety and processing efficiency, and ensures cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tire processing, in particular to a crushing and cleaning all-in-one machine which comprises a trolley, an outer cylinder fixed on the top of the trolley, an inner cylinder fixed on the inner side of the outer cylinder, a water pipe fixed on the outer side of the outer cylinder through a plurality of installation pieces and opposite to the middle of the inner cylinder, and a discharging hopper fixed on the bottom of the outer cylinder and opposite to the middle of the inner cylinder. One end of the inner cylinder extends out of the outer cylinder, a plurality of through holes are formed in the middle of the inner cylinder, and an auger is installed on the inner side of the inner cylinder. According to the crushing and cleaning all-in-one machine, blocky tires are put into the upper box through the feeding hopper, crushed again through the crushing device, guided into the inner barrel, driven by the auger to reciprocate and roll in the inner barrel, matched with the water pipe to spray water to the middle of the inner barrel to complete cleaning, and dried through the hot air fan after cleaning is completed; and the cleaned tires are discharged after being continuously pushed, so that automatic crushing, cleaning and drying can be realized, and the efficiency and the safety can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire processing, in particular to an integrated crushing and cleaning machine. Background Art

[0002] Cleaning is an important preliminary step in the cracking process of waste tires. Its main purpose is to remove various impurities on the surface and inside of the tire to ensure the smooth progress of the subsequent processing and the quality of the final product. Clean tire fragments are easier to crack because the presence of impurities will not affect the reaction speed or cause equipment damage during the cracking process.

[0003] At present, the traditional treatment of waste tires is generally to use high-pressure water guns to directly remove dirt, stones and other debris on the surface of the tire fragments. Simple cleaning will still leave debris, and manual cleaning is required before the tires are transferred to the crushing site for crushing. The back-and-forth operation and transportation will increase the workload of the workers, and because the tires are heavy, long-term pushing or lifting will increase the probability of injury, thereby reducing safety. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crushing and cleaning machine, including a trolley, an outer cylinder is fixed on the top of the trolley, an inner cylinder is fixed on the inner side of the outer cylinder, and a water pipe opposite to the middle part of the inner cylinder is fixed to the outside through multiple mounting parts, and a lower hopper opposite to the middle part of the inner cylinder is fixed to the bottom, one end of the inner cylinder extends to the outside of the outer cylinder, and multiple through holes are opened in the middle, and an auger is installed on the inside, a connected upper box is fixed between the top of the outer cylinder and the inner cylinder, a feed hopper is fixed on the top of the upper box, and a crushing device is installed on the inside below the feed hopper.

[0005] Furthermore, a hot air fan is installed on the bottom plate of the trolley, and an L-shaped tube connected to the lower hopper is fixed to the air guide port of the hot air fan. A pre-blocking part is arranged inside the L-shaped tube, and a control valve is installed at the bottom.

[0006] Furthermore, the pre-blocking portion is a baffle that is torsionally hinged on the inner side of the L-shaped tube.

[0007] Furthermore, a partition is fixed to the inner bottom wall of the upper box, an inclined plate is fixed to the top of the partition, and an air guide fan opposite to the inclined plate is installed on one side of the upper box.

[0008] Furthermore, the upper box is divided into two cavities by a partition, and one side of the upper box is provided with a material guide port connected to one of the cavities, and a sliding door slidably connected to cover the material guide port.

[0009] Furthermore, the bottom of one of the cavities in the upper box is an inclined arc-shaped plate, and a guide plate connected to the bottom is fixed on one side of the upper box.

[0010] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0011] For the integrated crushing and cleaning machine, the block-shaped tires are put into the upper box through the feed hopper, and then the block-shaped tires are crushed again by the crushing device and introduced into the inner cylinder. The auger drives the tires to reciprocate and roll inside, and at the same time, water is sprayed into the middle of the inner cylinder through the water pipe to complete the cleaning. After the cleaning is completed, the drying process is completed by the hot fan, and then the discharged tires after cleaning are discharged continuously. Therefore, automatic crushing, cleaning and drying can be realized, thereby effectively improving the efficiency and safety. Description of the Drawings

[0012] Figure 1 is a schematic structural diagram of the present utility model;

[0013] Figure 2 is a cross-sectional view of the connection structure of the outer cylinder in the present utility model;

[0014] Figure 3 is a three-dimensional view of the connection structure of the upper box in the present utility model.

[0015] In the figure: 1, trolley; 2, outer cylinder; 3, inner cylinder; 4, auger; 5, ; 6, hot fan; 7, blanking hopper; 8, L-shaped pipe; 9, baffle; 10, mounting piece; 11, water pipe; 12, upper box; 13, partition board; 14, sliding door; 15, guide plate; 16, inclined plate; 17, air guide fan; 18, crushing device; 19, feed hopper. Detailed Embodiments

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figures 1-3, A crushing and cleaning integrated machine in this embodiment includes a trolley 1. A cylindrical outer barrel 2 is fixed to the top of the trolley 1, and a feed hopper 7 connected to the outer barrel 2 is fixed to the bottom. An inner barrel 3 is fixed inside the outer barrel 2. The right side of the inner barrel 3 passes through the outer barrel 2, and a screw conveyor 4 is installed inside. A plurality of through holes arranged at equal distances are formed in the middle of the inner barrel 3 above the feed hopper 7. A discharge pipe is fixed to the bottom of the tail end of the inner barrel 3. A collection bucket is placed below the discharge pipe. Four mounting parts 10 are arranged at equal distances on the outside of the outer barrel 2. A water pipe 11 located inside the outer barrel 2 and opposite to the through holes is installed on the mounting parts 10. An upper box 12 is fixed to the top of the outer barrel 2. A crushing device 18 is installed inside the upper box 12, and a feed hopper 19 is fixed to the top.

[0018] In the above structure, the block-shaped waste tire is guided into the upper box through the feed hopper, and then crushed into small pieces again by the crushing device and dropped into the inner barrel. Four water pipes are used to spray water around the through holes of the inner barrel. The screw conveyor drives the tire to move and roll in the inner barrel, thus completing the cleaning of the tire. The water source will be discharged through the through holes and the feed hopper. After the cleaning is completed, the screw conveyor continues to convey to the right and is introduced into the collection bucket through the discharge pipe for collection to avoid secondary pollution.

[0019] Among them, a hot air fan 6 is installed on the bottom plate of the trolley 1. An L-shaped pipe 8 connected to the feed hopper 7 is fixed to the air outlet of the hot air fan 6. A pre-blocking part is arranged on the inner cross-section of the L-shaped pipe 8, and a control valve opposite to the feed hopper 7 is installed at the bottom. When the water pipe is cleaning the tire, the control valve is opened, and the pre-blocking part prevents the water source from flowing into the hot air fan. When the drying step is carried out after the cleaning is completed, the control valve is closed. The hot air fan cooperates with the pre-blocking part to introduce the hot air into the inner barrel. At the same time, the screw conveyor continuously reciprocates to roll the tire until the drying is completed and then conveys it to the right for storage.

[0020] Furthermore, the pre-blocking part is a baffle 9 torsionally hinged inside the L-shaped pipe 8. The baffle is located at the junction of the L-shape, and the top of the baffle extends to be in contact with the side wall above the L-shaped pipe. The side wall can limit the baffle to prevent it from moving to the left. When the water source is discharged, the baffle does not move. When the hot air fan exhausts air, the baffle can be blown obliquely, so that the hot air enters the inner barrel under the guidance of the L-shaped pipe and the feed hopper to complete the drying operation.

[0021] In addition, a partition 13 is formed at the center of the inner bottom wall of the upper box 12, and the bottom of the upper box 12 is divided into two cavities by the partition. An inclined plate 16 located above the two cavities is fixed on the top of the partition 13, and the inclined plate 16 is inclined to the lower left. A duckbill pipe opposite to the inclined plate is formed on the left side of the upper box 12, and an air guide fan 17 is installed inside the duckbill pipe. When the crushing device crushes the block tire again, the tire will fall on the inclined plate. At this time, the air guide fan blows inward, and the duckbill pipe directs the wind towards the inclined plate, thereby blowing some external impurities and cut tire debris into the right cavity for storage, and the large pieces fall to the left under the slope of the inclined plate and enter the inner cylinder, completing simple separation and cleaning.

[0022] Further, Figure 3 In the direction shown, the bottom plate of the right cavity in the upper box 12 is tilted toward the lower right and is in an arc shape, and a material guide port connected to the right cavity is opened on the right side of the upper box 12, and a sliding door 14 for lowering the cover of the material guide port is slidably connected to the right side of the upper box 12, and a guide plate 15 docking with the material guide port is also fixed on the right side. When the waste residue needs to be taken out, the sliding door is opened, and the waste residue inside can be easily taken out through the tilt of the bottom of the right cavity and the guide plate.

[0023] The working principle of the above embodiment is:

[0024] The block tire is put into the feed hopper, then enters the upper box, and the waste tire is crushed again by the crushing device. After crushing, it falls on the inclined plate and falls into the left cavity, and then falls into the inner cylinder. At the same time, the air guide fan runs at the same time, and the impurities and waste residues that fall on the inclined plate and some impurities attached to the tire are blown into the right cavity for collection. At the same time, it is easy to take out by opening the sliding door under the guidance of the guide plate. The tire enters the inner cylinder, and the wheel belt is brought into the middle of the inner cylinder by the auger, and then reciprocating operation is performed to drive the tire located in the middle of the inner cylinder to move back and forth, and drive the tire to roll. While rolling, the water pipe is aligned with the through hole to complete the cleaning of the tire. The water source is guided to the control valve through the lower hopper and the L-shaped pipe for discharge. After cleaning, the water pipe is closed. When the water is discharged, the hot fan introduces hot air, and the gas pushes the baffle to open, so the hot air will be guided to the outer cylinder and the inner cylinder through the L-shaped pipe and the lower hopper to complete the drying of the cleaned tire. After drying, the auger continues to run to the right side, so that the tire can be discharged to complete the cleaning.

[0025] In summary, crushing, separation, cleaning, drying and discharge can be realized automatically, so the workload of workers can be reduced through automation, while the safety of workers' work can also be reduced, and the efficiency of tire processing can also be improved.

[0026] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0027] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0028] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A combined crushing and cleaning machine, characterized in that: The invention comprises a trolley (1), wherein an outer cylinder (2) is fixed on the top of the trolley (1), an inner cylinder (3) is fixed on the inner side of the outer cylinder (2), a water pipe (11) opposite to the middle of the inner cylinder (3) is fixed on the outer side through a plurality of mounting members (10), and a lower hopper (7) opposite to the middle of the inner cylinder (3) is fixed on the bottom, one end of the inner cylinder (3) extends to the outside of the outer cylinder (2), a plurality of through holes are opened in the middle, and an auger (4) is installed on the inner side, an upper box (12) connected to the top of the outer cylinder (2) and the inner cylinder (3) is fixed, a feed hopper (19) is fixed on the top of the upper box (12), and a crushing device (18) is installed on the inner side below the feed hopper (19).

2. The integrated crushing and cleaning machine according to claim 1, wherein: A hot air fan (6) is installed on the bottom plate of the trolley (1); an L-shaped pipe (8) connected to the lower hopper (7) is fixed to the air inlet of the hot air fan (6); a pre-blocking part is arranged inside the L-shaped pipe (8), and a control valve is installed at the bottom.

3. The integrated crushing and cleaning machine according to claim 2, characterized in that: The pre-blocking portion is a baffle (9) torsionally hinged on the inner side of the L-shaped tube (8).

4. The integrated crushing and cleaning machine according to claim 1, wherein: A partition (13) is fixed to the inner bottom wall of the upper box (12), an inclined plate (16) is fixed to the top of the partition (13), and an air guide fan (17) opposite to the inclined plate (16) is installed on one side of the upper box (12).

5. The integrated crushing and cleaning machine according to claim 4, wherein: The upper box (12) is divided into two cavities by a partition (13), and one side of the upper box (12) is provided with a material guide port communicating with one of the cavities, and a sliding door (14) slidably connected to cover the material guide port.

6. The integrated crushing and cleaning machine according to claim 5, characterized in that: The bottom of one of the cavities in the upper box (12) is in the form of an inclined arc-shaped plate, and a guide plate (15) connected to the bottom is fixed on one side of the upper box (12).