Scraper structure for casting machine

Through the combined design of the support plate, rotating tube and positioning mechanism, the problems of inconvenient adjustment of the scraper height and impact of vibration are solved, and the precise adjustment of the scraper height and the stability of the product thickness are achieved.

CN223147570UActive Publication Date: 2025-07-25QINGDAO YUYU IND & TRADE CO LTD
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Patent Information

Application Number
CN202422423003.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-25
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing casting machine scraper structure cannot be adjusted according to the thickness of the casting film, and it is easy to cause changes in the scraper height during vibration or operation, affecting product quality.

Method used

A scraper structure including a support plate, a rotating tube, a threaded rod and a positioning mechanism is designed. The threaded rod is driven to lift and lower the threaded rod, and the scraper height is accurately judged through the scale line, and the rotating tube is fixed by a positioning mechanism to prevent it from rotating unexpectedly.

Benefits of technology

Accurate adjustment and fixation of scraper height is achieved, ensuring stable quality of products of different thicknesses produced, and avoiding changes in scraper height caused by vibration or operation accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting machines, and discloses a scraper structure for a casting machine, which comprises a support plate, support mechanisms are arranged at the left end and the right end of the support plate, a lifting plate is mounted below the support plate, and a casting machine scraper is mounted on the lower surface of the lifting plate. A rotating pipe is rotatably connected to the interior of the supporting plate in a penetrating mode, a threaded rod is connected to the interior of the rotating pipe in a threaded mode, a face gear is installed on the portion, located above the supporting plate, of the exterior of the rotating pipe, and a positioning mechanism is arranged on the portion, located on the right side of the rotating pipe, of the upper surface of the supporting plate. The rotating pipe is rotated to drive the threaded rod to ascend and descend, so that products with different thicknesses can be produced conveniently; the positioning block in the positioning mechanism is clamped between two adjacent teeth of the face gear to fix the face gear, so that the rotating pipe is fixed, the rotating pipe is prevented from rotating when not needing to rotate, and it is guaranteed that the height of the adjusted scraper of the casting machine cannot be changed due to vibration and other factors.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting machines, in particular to a scraper structure for a casting machine. Background Technique

[0002] The casting machine is a key device in the production process of sheet materials such as plastic films, papers, and metal foils. The scraper structure is a crucial component in the casting machine, which is used to directly contact and level the molten material, directly related to the product quality and production efficiency. The existing scrapers cannot be adjusted according to the thickness requirements of the casting film, reducing the applicable range of the scrapers.

[0003] The Chinese patent discloses a scraper for a casting film machine for production (authorization publication number CN212736744U). This patented technology can accurately adjust the up and down position of the scraper by rotating the adjusting screw and according to the scale bar, and can be used for processing casting films of different thicknesses. While ensuring the processing quality of the casting film, it improves the applicable range of the scraper, and the structure design is reasonable and the operation is convenient.

[0004] However, it has certain drawbacks: it adjusts the height of the scraper by rotating the adjusting screw to make it rise and fall. In actual production, the adjusting screw will rotate unnecessarily due to vibration, mechanical vibration, or accidental touch during operation, resulting in a change in the height of the scraper, thereby affecting the product quality. Content of the Utility Model

[0005] The purpose of the utility model is to provide a scraper structure for a casting machine to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A scraper structure for a casting machine includes a support plate. Support mechanisms are arranged at both the left and right ends of the support plate, and a lifting plate is installed below the support plate. A casting machine scraper is installed on the lower surface of the lifting plate. A rotating tube is rotatably connected through the interior of the support plate. A threaded rod is threadedly connected inside the rotating tube, and a face gear is installed above the support plate on the outside of the rotating tube. A positioning mechanism is arranged on the upper surface of the support plate on the right side of the rotating tube.

[0008] As a further scheme of the utility model: The support mechanism includes a support rod. A support seat is installed at the lower end of the support rod, and a support bolt is threadedly connected to the upper end of the support rod.

[0009] As a further scheme of the utility model: Scale lines are arranged on the front surface of the support rod.

[0010] As a further solution of the utility model: The positioning mechanism includes a connecting plate. Connecting blocks are installed on both the front and rear sides of the upper surface of the connecting plate. A connecting rod is rotatably connected through the interior of the connecting block. A positioning plate is installed between the two connecting rods. A spring is installed at one end of the lower surface of the positioning plate away from the rotating tube, and a positioning block is installed at one end of the lower surface of the positioning plate close to the rotating tube.

[0011] As a further solution of the utility model: The lower end of the threaded rod is installed on the upper surface of the lifting plate.

[0012] As a further solution of the utility model: The upper end of the support rod is installed on the lower surface of the support plate. The support bolt movably penetrates through the end of the support plate, and the support rod movably penetrates through the lifting plate.

[0013] As a further solution of the utility model: The connecting plate is installed on the upper surface of the support plate, and the lower end of the spring is installed on the upper surface of the connecting plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. By rotating the rotating tube to drive the threaded rod to lift, the height of the doctor blade of the casting machine can be adjusted, facilitating the production of products with different thicknesses; the adjusted height can be accurately judged through the scale line.

[0016] 2. Due to vibration, mechanical vibration or accidental touch during operation, the rotating tube may rotate by itself, resulting in a change in the height of the doctor blade, thereby affecting the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of a doctor blade structure for a casting machine;

[0018] Figure 2 is a doctor blade structure for a casting machine Figure 1 the enlarged view of A in;

[0019] Figure 3 is a schematic structural diagram of the positioning mechanism in a doctor blade structure for a casting machine.

[0020] In the figure: 1. Support plate; 2. Support mechanism; 3. Support rod; 4. Support base; 5. Support bolt; 6. Scale line; 7. Lifting plate; 8. Doctor blade of the casting machine; 9. Rotating tube; 10. Threaded rod; 11. Face gear; 12. Positioning mechanism; 13. Connecting plate; 14. Connecting block; 15. Connecting rod; 16. Positioning plate; 17. Spring; 18. Positioning block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Please refer to Figure 1In the embodiment of the utility model, a scraper structure for a film casting machine comprises a support plate 1, and a support mechanism 2 is arranged at both ends of the left and right sides of the support plate 1, and the support mechanism 2 comprises a support rod 3, and the upper end of the support rod 3 is mounted on the lower surface of the support plate 1, and the lower end of the support rod 3 is mounted with a support seat 4, and the upper end of the support rod 3 is threadedly connected with a support bolt 5, and the support bolt 5 movably penetrates the end of the support plate 1, and a lifting plate 7 is installed below the support plate 1, and the support rod 3 movably penetrates the lifting plate 7, and a film casting machine scraper 8 is installed on the lower surface of the lifting plate 7, and a rotating tube 9 is rotatably connected to the inside of the support plate 1, and a threaded rod 10 is threadedly connected to the inside of the rotating tube 9, and the lower end of the threaded rod 10 is mounted on the upper surface of the lifting plate 7;

[0022] The scraper is fixed on the casting machine through the support base 4 in the support mechanism 2;

[0023] The casting machine scraper 8 is used to contact and flatten the molten material;

[0024] By rotating the rotating tube 9, the threaded rod 10 will rise and fall, thereby adjusting the distance between the scraper 8 of the casting machine and the molten material, and then controlling the thickness of the material to produce a product of desired thickness.

[0025] exist Figure 1 Middle: The front surface of the support rod 3 is provided with scale lines 6;

[0026] The scale line 6 is used to observe the lifting distance of the scraper 8 of the casting machine.

[0027] exist Figures 1 to 3 Middle: The outside of the rotating tube 9 is located above the support plate 1 and is equipped with a face gear 11. The upper surface of the support plate 1 is located on the right side of the rotating tube 9 and is equipped with a positioning mechanism 12. The positioning mechanism 12 includes a connecting plate 13. The connecting plate 13 is installed on the upper surface of the support plate 1. Connecting blocks 14 are installed on both the front and rear sides of the upper surface of the connecting plate 13. A connecting rod 15 is rotatably connected to the inside of the connecting block 14. A positioning plate 16 is installed between the two connecting rods 15. A spring 17 is installed on the end of the lower surface of the positioning plate 16 away from the rotating tube 9. The lower end of the spring 17 is installed on the upper surface of the connecting plate 13. A positioning block 18 is installed on the lower surface of the positioning plate 16 close to the end of the rotating tube 9.

[0028] The teeth of the face gear 11 are evenly distributed, and the teeth thereof face vertically upward;

[0029] The positioning block 18 is located between two adjacent teeth, preventing the rotating tube 9 from rotating when it is not needed; pressing the end of the positioning plate 16 close to the spring 17 can drive the positioning block 18 to tilt up and move it out from between two adjacent teeth, so that the rotating tube 9 can be rotated.

[0030] The working principle of the utility model is: when in use, the staff first adjusts the height of the scraper 8 of the casting machine according to the thickness of the product, presses the end of the positioning plate 16 close to the spring 17, drives the positioning block 18 to tilt up, and moves it out from between two adjacent teeth; then, rotates the rotating tube 9, and the threaded rod 10 threadedly connected to the rotating tube 9 will rise and fall, thereby adjusting the height of the scraper 8 of the casting machine. After adjustment, loosen the positioning plate 16, and the positioning block 18 will be inserted between two adjacent teeth of the face gear 11, thereby fixing the face gear 11, and then fixing the rotating tube 9; during production, the scraper 8 of the casting machine contacts and flattens the molten material, thereby producing products with uniform thickness.

[0031] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A doctor blade structure for a casting machine, comprising a support plate (1), support mechanisms (2) are arranged at both the left and right ends of the support plate (1), and a lifting plate (7) is installed below the support plate (1), a casting machine doctor blade (8) is installed on the lower surface of the lifting plate (7), characterized in that, A rotating tube (9) is rotatably connected through the interior of the support plate (1). A threaded rod (10) is threadedly connected inside the rotating tube (9). A face gear (11) is installed above the support plate (1) on the exterior of the rotating tube (9). A positioning mechanism (12) is arranged on the upper surface of the support plate (1) on the right side of the rotating tube (9).

2. The doctor blade structure for a casting machine according to claim 1, characterized in that, The support mechanism (2) includes a support rod (3). A support base (4) is installed at the lower end of the support rod (3). A support bolt (5) is threadedly connected to the upper end of the support rod (3).

3. The doctor blade structure for a casting machine according to claim 2, characterized in that, A scale line (6) is provided on the front surface of the support rod (3).

4. A doctor blade structure for a casting machine according to claim 1, characterized in that, The positioning mechanism (12) includes a connecting plate (13). Connecting blocks (14) are installed on both the front and rear sides of the upper surface of the connecting plate (13). A connecting rod (15) is rotatably connected through the interior of the connecting block (14). A positioning plate (16) is installed between the two connecting rods (15). A spring (17) is installed at one end of the lower surface of the positioning plate (16) away from the rotating tube (9). A positioning block (18) is installed at one end of the lower surface of the positioning plate (16) close to the rotating tube (9).

5. The doctor blade structure for a casting machine according to claim 1, characterized in that, The lower end of the threaded rod (10) is installed on the upper surface of the lifting plate (7).

6. The doctor blade structure for a casting machine according to claim 2, characterized in that, The upper end of the support rod (3) is installed on the lower surface of the support plate (1). The support bolt (5) movably penetrates the end of the support plate (1). The support rod (3) movably penetrates the lifting plate (7).

7. A doctor blade structure for a casting machine according to claim 4, characterized in that, The connecting plate (13) is installed on the upper surface of the support plate (1). The lower end of the spring (17) is installed on the upper surface of the connecting plate (13).

Citation Information

Patent Citations

  • Casting film machine scraper for production

    CN212736744U