Plastic welding fixing device
By designing adjustment and positioning devices, the precise fixing and angle adjustment of plastic parts is achieved using hydraulic rods and rotating structures, which solves the problems of position shift and cumbersome operation in traditional plastic welding, and improves welding quality and efficiency.
Patent Information
- Application Number
- CN202422354072.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The lack of effective fixing devices during traditional plastic welding leads to the position of plastic parts, affecting the welding quality and accuracy, making it difficult to fix the special-shaped structure, and the operation is cumbersome and time-consuming, reducing welding efficiency.
A plastic welding fixing device including an adjustment device and a positioning device is designed. The clamping guide rod is driven by a hydraulic rod to achieve accurate fixation of the surroundings of the plastic parts, and the angle is adjusted by rotating the rotor and gear structure to adapt to special-shaped structures and multi-sided welding.
It realizes accurate fixation of plastic parts, avoids position deviation, improves welding quality and efficiency, reduces labor intensity, adapts to the versatility of special-shaped structures and protects the surface of plastic parts.
Smart Images
Figure CN223147805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic welding and fixing, and particularly relates to a plastic welding and fixing device. Background Art
[0002] In the field of plastic processing, plastic welding is a common and important process. However, in the traditional plastic welding process, many problems are often faced. In the previous welding operations, due to the lack of an effective fixing device, the plastic parts are prone to position deviation during welding, which seriously affects the welding quality and precision, resulting in the welded products not meeting the requirements, increasing the rejection rate and production cost. The traditional fixing devices usually can only fix the fixed shape or surface. For some plastic parts with special-shaped structures, the existing fixing methods are often difficult to achieve comprehensive and stable clamping, making the welding process complex and difficult, and prone to the phenomenon of insecure welding. In addition, when welding plastic products with multiple welding surfaces, if the welding angle needs to be adjusted, it is usually necessary to repeatedly disassemble and reinstall the plastic parts, which is not only cumbersome to operate, time-consuming, but also increases the labor intensity and greatly affects the welding efficiency. Content of the Utility Model
[0003] In view of the deficiencies of the prior art, the technical solution adopted by the utility model to solve its technical problems is: a plastic welding and fixing device, comprising: an adjusting device; a positioning device, the outer wall of the positioning device is slidably connected to the inner wall of the adjusting device; the positioning device includes a positioning block, the top of the positioning block is fixedly connected with an adjusting gear disc, the inner wall of the positioning block is fixedly connected with a hydraulic rod, the top of the hydraulic rod is fixedly connected with a clamping guide rod, the outer wall of the clamping guide rod is slidably connected with a fixing ring, the outer wall of the fixing ring is fixedly connected with a tension spring, and the tension springs are annularly arranged along the central point of the axis of the fixing ring. A positioning groove is opened at the top of the positioning block, and the positioning grooves are annularly arranged along the central point of the axis of the fixing ring.
[0004] Preferably, the outer wall of the top of the fixing ring is fixedly connected to the inner wall of the top of the positioning block, and the outer wall of the clamping guide rod is slidably connected to the inner wall of the positioning block. The telescopic function of the hydraulic rod enables the clamping guide rod to slide along the inner walls of the positioning block and the fixing ring.
[0005] Preferably, a rotating rod is rotatably connected to the inner wall of the positioning groove, a clamping jaw is fixedly connected to the outer wall of the rotating rod, a pulley is rotatably connected to the inner wall of the bottom of the clamping jaw, a threaded rod is threadedly connected to the inner wall of the top of the clamping jaw, a rotating wheel is fixedly connected to the outer wall of the threaded rod, a rotating ball is fixedly connected to the outer wall of the threaded rod on the side away from the rotating wheel, a clamping block is slidably connected to the outer wall of the rotating ball, and a rubber pad is fixedly connected to the outer wall of the clamping block.
[0006] Preferably, the clamping jaws are annularly arrayed around the central point of the axis of the fixed ring, and the number is the same as that of the tension springs and the positioning grooves. The outer wall of the pulley is slidably connected to the outer wall of the clamping guide rod. By moving the clamping guide rod up and down, the pulley slides along the inclined surface of the outer wall of the clamping guide rod. Through the sliding of the inclined surface and the rotation of the rotating rod, the top of the clamping jaw is tightened or opened. The outer wall of the clamping jaw is fixedly connected to the outer wall of the tension spring on the side away from the fixed ring. When the clamping guide rod moves downward, it guides the clamping jaws to contract inward.
[0007] Preferably, the adjusting device includes an adjusting block. A rotating rod is rotatably connected to the inner wall of the adjusting block. A gear is fixedly connected to the outer wall of the rotating rod. A rotating handle is fixedly connected to the outer wall of the rotating rod on the side away from the gear. A sliding groove is formed in the inner wall of the adjusting block.
[0008] Preferably, the outer wall of the adjusting gear disc is slidably connected to the inner wall of the sliding groove. The outer wall of the positioning block is slidably connected to the inner wall of the top of the adjusting block. The outer wall of the adjusting gear disc is meshed with the outer wall of the gear. By rotating the gear, the adjusting gear disc is driven to rotate, thereby driving the entire positioning device to rotate.
[0009] The beneficial effects of the present utility model are as follows:
[0010] 1. By setting the positioning device in the present utility model, the device drives the clamping guide rod to move through the hydraulic rod, so that the clamping jaws rotate to make the clamping blocks clamp the plastic part inward, which can achieve precise fixation around the plastic part, effectively avoid affecting the welding quality due to the position deviation of the plastic part during the welding process. The clamping guide rod abuts against the bottom of the plastic part upward to prevent it from moving downward during welding, ensure the firmness of the welding surface, and reduce the generation of welding defects. For plastic parts with special-shaped structures, the clamping blocks can be moved until they fit the surface of the plastic part by rotating the rotating wheel to drive the threaded rod, realizing effective fixation. The clamping blocks can be adjusted at a certain angle and fit the plastic part better through the spherical structure on the surface, and the rubber pads on the outer walls of the clamping blocks increase the friction force and avoid damaging the surface of the plastic part, fully reflecting the versatility of the device and the protection function for plastic parts.
[0011] 2. By setting the adjusting device in the present utility model, only by rotating the rotating handle to drive the rotating rod and the gear to rotate, the adjusting gear disc can be made to slide in the sliding groove, thereby realizing the overall angle adjustment of the positioning device, facilitating the all-round welding treatment of plastic parts. When welding plastic products with multiple welding surfaces, there is no need to disassemble repeatedly, greatly improving the welding efficiency, not only saving operation time, but also reducing labor intensity, enabling the operator to complete the welding work more easily and efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is the front view of the present utility model;
[0013] Figure 2 is a cross-sectional view of the present utility model;
[0014] Figure 3 is a schematic structural view of the positioning device of the present utility model;
[0015] Figure 4 is a schematic structural view of the jaw of the present utility model;
[0016] Figure 5 is the present utility model Figure 4 schematic structural view of part A;
[0017] Figure 6 is a schematic structural view of the adjusting device of the present utility model.
[0018] In the figure: 1. Adjusting device; 11. Adjusting block; 12. Rotating rod; 13. Gear; 14. Rotating handle; 15. Sliding groove; 2. Positioning device; 21. Positioning block; 211. Positioning groove; 22. Adjusting gear disk; 23. Hydraulic rod; 24. Clamping guide rod; 25. Jaw; 251. Rotating rod; 252. Pulley; 253. Threaded rod; 254. Rotating wheel; 255. Rotating ball; 256. Clamping block; 257. Rubber pad; 26. Fixed ring; 27. Tensile spring. Specific embodiments
[0019] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present utility model are given for purposes of illustration and description, and are not intended to be exhaustive or to limit the present utility model to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the present utility model and its practical application, and to enable those of ordinary skill in the art to understand the present utility model and design various embodiments with various modifications suitable for specific purposes.
[0020] Embodiment:
[0021] Please refer to Figure 1 - Figure 6 , the present utility model provides a technical solution: a plastic welding and fixing device, comprising: an adjusting device 1; a positioning device 2, the outer wall of the positioning device 2 is slidably connected to the inner wall of the adjusting device 1; the positioning device 2 includes a positioning block 21, the top of the positioning block 21 is fixedly connected with an adjusting gear disk 22, the inner wall of the positioning block 21 is fixedly connected with a hydraulic rod 23, the top of the hydraulic rod 23 is fixedly connected with a clamping guide rod 24, the outer wall of the clamping guide rod 24 is slidably connected with a fixed ring 26, the outer wall of the fixed ring 26 is fixedly connected with a tensile spring 27, and the tensile springs 27 are annularly arranged along the center point of the fixed ring 26, the top of the positioning block 21 is provided with a positioning groove 211, and the positioning grooves 211 are annularly arranged along the center point of the fixed ring 26.
[0022] The outer wall of the top of the fixed ring 26 is fixedly connected to the inner wall of the top of the positioning block 21. The outer wall of the clamping guide rod 24 is slidably connected to the inner wall of the positioning block 21. The telescopic function of the hydraulic rod 23 enables the clamping guide rod 24 to slide along the inner walls of the positioning block 21 and the fixed ring 26.
[0023] A rotating rod 251 is rotatably connected to the inner wall of the positioning groove 211. A clamping jaw 25 is fixedly connected to the outer wall of the rotating rod 251. A pulley 252 is rotatably connected to the inner wall of the bottom of the clamping jaw 25. A threaded rod 253 is threadedly connected to the inner wall of the top of the clamping jaw 25. A rotating wheel 254 is fixedly connected to the outer wall of the threaded rod 253. A rotating ball 255 is fixedly connected to the outer wall of the threaded rod 253 on the side away from the rotating wheel 254. A clamping block 256 is slidably connected to the outer wall of the rotating ball 255. A rubber pad 257 is fixedly connected to the outer wall of the clamping block 256.
[0024] The clamping jaws 25 are annularly arrayed around the central point of the axis of the fixed ring 26, and the number is the same as that of the tension springs 27 and the positioning grooves 211. The outer wall of the pulley 252 is slidably connected to the outer wall of the clamping guide rod 24. By moving the clamping guide rod 24 up and down, the pulley 252 slides along the inclined surface of the outer wall of the clamping guide rod 24. Through the sliding of the inclined surface and the rotation of the rotating rod 251, the top of the clamping jaw 25 is tightened or opened. The outer wall of the clamping jaw 25 is fixedly connected to the outer wall of the tension spring 27 on the side away from the fixed ring 26. When the clamping guide rod 24 moves downward, it guides the clamping jaw 25 to contract inward.
[0025] The adjusting device 1 includes an adjusting block 11. A rotating rod 12 is rotatably connected to the inner wall of the adjusting block 11. A gear 13 is fixedly connected to the outer wall of the rotating rod 12. A rotating handle 14 is fixedly connected to the outer wall of the rotating rod 12 on the side away from the gear 13. A sliding groove 15 is formed in the inner wall of the adjusting block 11.
[0026] The outer wall of the adjusting gear disk 22 is slidably connected to the inner wall of the sliding groove 15. The outer wall of the positioning block 21 is slidably connected to the inner wall of the top of the adjusting block 11. The outer wall of the adjusting gear disk 22 is meshed with the outer wall of the gear 13. By rotating the gear 13, the adjusting gear disk 22 is driven to rotate, thereby driving the entire positioning device 2 to rotate.
[0027] Working principle: When welding plastic parts, place the plastic parts on the positioning device 2, start the hydraulic rod 23, and drive the clamping guide rod 24 fixedly connected to the top to move upward through the lifting of the hydraulic rod 23. During the upward movement of the clamping guide rod 24, the outer wall thereof is in sliding contact with the pulley 252 rotatably connected to the inner wall of the bottom of the clamping jaw 25, thereby pushing the clamping jaw 25 to rotate along the rotating rod 251 rotatably connected to the inner wall of the positioning groove 211, so that the clamping block 256 at the top clamps inward. At the same time, the clamping guide rod 24 slidably connected to the inner wall of the positioning block 21 approaches, and the plastic part is fixed around by the clamping block 256 to prevent position deviation during the welding process. At the same time, the clamping guide rod 24 moves upward to abut against the bottom of the plastic part to prevent the plastic part from moving downward during the welding process, resulting in an insecure welding surface. Similarly, when releasing the plastic part, the clamping guide rod 24 moves downward, and the tension spring 27 guides the clamping jaw 25 to contract inward downward through the fixed ring 26, so that the clamping jaw 25 on the upper part of the rotating rod 251 opens outward. The cooperation of the clamping block 256 and the clamping guide rod 24 fixes the plastic part. If a plastic part with a special-shaped structure is encountered, resulting in the clamping block 256 on one or both sides not contacting the plastic part, rotate the rotating wheel 254 to drive the threaded rod 253 to rotate. At the same time, the rotating ball 255 fixed to the outer wall of the threaded rod 253 moves the clamping block 256 toward the plastic part under the action of threaded connection until it fits the surface of the plastic part and fixes it. And through the spherical structure on the surface of the rotating ball 255, the clamping block 256 can be adjusted at a certain angle, so that the clamping block 256 fits more closely to the surface of the plastic part. At the same time, the rubber pad 257 on the outer wall of the clamping block 256 can increase the friction with the plastic part and prevent the clamping block 256 from directly contacting and damaging the surface of the plastic part.
[0028] When it is necessary to adjust the position and angle of the plastic part, rotate the turning handle 14 to drive the fixedly connected rotating rod 12 to rotate, and the gear 13 fixedly connected to the rotating rod 12 rotates accordingly. Since the outer wall of the adjusting tooth disc 22 of the positioning device 2 is meshed with the outer wall of the gear 13, and the outer wall of the adjusting tooth disc 22 is slidably connected to the inner wall of the sliding groove 15, and the outer wall of the positioning block 21 is slidably connected to the inner wall of the top of the adjusting block 11. When the gear 13 rotates, it will drive the adjusting tooth disc 22 to slide in the sliding groove 15, and then the whole positioning device 2 rotates in the adjusting device 1 to realize the adjustment of the position and angle of the plastic part. This setting can fully weld the periphery of the plastic part. As long as the rotating rod 12 is rotated, the angle can be adjusted, and there is no need to repeatedly disassemble and adjust the angle.
[0029] Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments in the present utility model without creative efforts shall fall within the scope of protection of the present utility model. Structures, devices, and operation methods that are not specifically described and explained in the present utility model shall be implemented by conventional means in the art without special instructions and limitations.
Claims
1. A plastic welding and fixing device, characterized in that, Comprising: Adjusting device (1); Positioning device (2), the outer wall of the positioning device (2) is slidably connected to the inner wall of the adjusting device (1); The positioning device (2) includes a positioning block (21), a adjusting gear disc (22) is fixedly connected to the top of the positioning block (21), a hydraulic rod (23) is fixedly connected to the inner wall of the positioning block (21), a clamping guide rod (24) is fixedly connected to the top of the hydraulic rod (23), a fixing ring (26) is slidably connected to the outer wall of the clamping guide rod (24), a tension spring (27) is fixedly connected to the outer wall of the fixing ring (26), and the tension spring (27) is annularly arranged along the central point of the fixing ring (26). A positioning groove (211) is formed in the top of the positioning block (21), and the positioning groove (211) is annularly arranged along the central point of the fixing ring (26).
2. The plastic welding and fixing device according to claim 1, wherein: The outer wall of the top of the fixing ring (26) is fixedly connected to the inner wall of the top of the positioning block (21), and the outer wall of the clamping guide rod (24) is slidably connected to the inner wall of the positioning block (21).
3. A plastic welding and fixing device according to claim 1, characterized in that: A rotating rod (251) is rotatably connected to the inner wall of the positioning groove (211), a clamping jaw (25) is fixedly connected to the outer wall of the rotating rod (251), a pulley (252) is rotatably connected to the inner wall of the bottom of the clamping jaw (25), a threaded rod (253) is threadedly connected to the inner wall of the top of the clamping jaw (25), a rotating wheel (254) is fixedly connected to the outer wall of the threaded rod (253), a rotating ball (255) is fixedly connected to the outer wall of the threaded rod (253) away from the rotating wheel (254), a clamping block (256) is slidably connected to the outer wall of the rotating ball (255), and a rubber pad (257) is fixedly connected to the outer wall of the clamping block (256).
4. A plastic welding and fixing device according to claim 3, characterized in that: The clamping jaws (25) are annularly arranged along the central point of the fixing ring (26), the outer wall of the pulley (252) is slidably connected to the outer wall of the clamping guide rod (24), and the outer wall of the clamping jaw (25) is fixedly connected to the outer wall of the tension spring (27) away from the fixing ring (26).
5. A plastic welding and fixing device according to claim 1, characterized in that: The adjusting device (1) includes an adjusting block (11), a rotating rod (12) is rotatably connected to the inner wall of the adjusting block (11), a gear (13) is fixedly connected to the outer wall of the rotating rod (12), a rotating handle (14) is fixedly connected to the outer wall of the rotating rod (12) away from the gear (13), and a sliding groove (15) is formed in the inner wall of the adjusting block (11).
6. The plastic welding and fixing device according to claim 1, characterized in that: The outer wall of the adjusting gear disc (22) is slidably connected to the inner wall of the sliding groove (15), the outer wall of the positioning block (21) is slidably connected to the inner wall of the top of the adjusting block (11), and the outer wall of the adjusting gear disc (22) is meshed with the outer wall of the gear (13).