Digital jet printing and conveying device for composite square carpet
Through the automated composite square carpet digital printing and conveying device, gravity positioning and electrostatic adsorption rollers are used to clean impurities, solving the problems of inaccurate positioning of manual laying and impurities on the surface of the carpet, achieving high-quality spraying effect.
Patent Information
- Application Number
- CN202422159362.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing square carpet printing device has problems such as inaccurate manual laying and impurities easily adhere to the surface of the carpet, which affects the quality of the printing.
An automated composite square blanket digital printing and conveying device is used to clean impurities by using gravity drop positioning, electrostatic adsorption rollers and vacuum cleaners, and spraying in combination with a closed spray box to prevent offsets and impurities.
Accurate positioning and high-quality spraying of square blankets are achieved, reducing the impact of artificial errors and impurities on spraying, and improving the printing effect.
Smart Images

Figure CN223148031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carpet inkjet printing equipment, in particular to a digital inkjet printing and conveying device for composite square carpets. Background Art
[0002] As a common floor decoration material, in the early days, the demand for floor decoration was mainly met by using whole carpets. However, such carpets had problems such as inconvenient installation, replacement, and cleaning. With the progress of industrial technology and the improvement of people's requirements for interior decoration, square carpets have gradually emerged. The continuous development of textile technology enables square carpets to use more types of fiber materials, such as nylon, polyester fiber, etc., providing different textures, durability, and color options. The improvement of dyeing and finishing technology makes the colors of square carpets more vivid and lasting, and the patterns more diverse. The improvement of manufacturing processes, such as the refinement of tufting technology, weaving technology, etc., ensures better quality and appearance of square carpets.
[0003] A carpet inkjet printing and conveying device is a device specifically used for conveying carpets during the carpet inkjet printing process. It generally consists of the following main parts: a conveying track: This is the path for carpet conveying, usually made of strong metal materials to ensure its stability and durability. A drive system: including components such as motors, belts, chains, or rollers, which provides power for the movement of the carpet. A conveyor belt: directly contacts the carpet, usually made of wear-resistant and anti-slip materials, such as rubber or special fabrics, to ensure that the carpet can move smoothly on it without slipping. A tension adjustment device: used to adjust the tension of the conveyor belt to ensure the normal operation of the conveyor belt and avoid being too loose or too tight. A guiding device: ensures that the carpet maintains the correct direction during conveying and does not deviate. A speed control system: can precisely adjust the conveying speed to adapt to different inkjet printing process requirements. A support structure: supports the entire conveying device to ensure its stability and balance. During operation, the carpet is placed on the conveyor belt, and the drive system drives the conveyor belt to move, conveying the carpet to the inkjet printing area at a predetermined speed and direction for inkjet printing operations.
[0004] When the existing square carpet inkjet printing device performs spraying and printing operations, it is necessary to rely on manual labor to place multiple square carpets on the conveyor belt. However, this manual laying method has many disadvantages. First of all, manual operation is greatly affected by human factors, which easily leads to inaccurate positioning of the laying position of the square carpet. This may cause the position deviation of the inkjet printing pattern on the square carpet, affecting the overall aesthetics and product quality. Secondly, in the production process, various impurities are easily adhered to the surface of the carpet. The existence of these impurities will cause defects when spraying the surface of the carpet, thereby reducing the spraying quality of the square carpet. Content of the Utility Model
[0005] To make up for the above deficiencies, the present utility model provides a digital inkjet printing conveying device for composite square carpets, aiming to improve the problems of inaccurate manual laying and positioning and easy adhesion of impurities on the surface in the existing carpet inkjet printing equipment.
[0006] To achieve the above object, the present utility model adopts the following technical solutions: A digital inkjet printing conveying device for composite square carpets includes a connecting frame. Both the front and rear ends of the connecting frame are fixedly connected with side plates. The middle sides of the left and right ends between the side plates are rotatably connected with rotating wheels. The middle part of the front end of the left rotating wheel is rotatably connected with a rotating servo motor. The outer side of the rotating wheel is rollingly connected with a conveyor belt. The outer side of the conveyor belt is equidistantly fixedly connected with clamping blocks. The left side of the top end of the side plate is fixedly connected with a loading rack. The middle part of the top end of the side plate is fixedly connected with a spraying box. The left side of the inner bottom of the spraying box is rotatably connected with an electrostatic adsorption roller. The middle part of the front end of the electrostatic adsorption roller is rotatably connected with a rotating motor. A scraper is arranged at the right end of the outer side of the electrostatic adsorption roller. The left middle part of the inner bottom of the spraying box is fixedly connected with a dust suction plate. The top end of the dust suction plate is fixedly connected with a dust suction pipe.
[0007] As a further description of the above technical solution:
[0008] The front end of the side plate is equidistantly fixedly connected with supporting legs from left to right.
[0009] As a further description of the above technical solution:
[0010] Both the left and right sides of the middle part of the front end of the side plate are slidably connected with tensioning blocks. The middle part of the rear end of the tensioning block is rotatably connected with a tensioning wheel.
[0011] As a further description of the above technical solution:
[0012] The middle part of the top end of the tensioning block is fixedly connected with a pressing seat. The middle part of the top end of the pressing seat is rotatably connected with an adjusting rod. The middle part of the top end of the adjusting rod is fixedly connected with an adjusting knob.
[0013] As a further description of the above technical solution:
[0014] The right side of the inner bottom of the spraying box is fixedly connected with a moving frame. The middle part of the top end of the moving frame is slidably connected with a moving seat.
[0015] As a further description of the above technical solution:
[0016] The front and rear parts of the left and right ends of the moving seat are rotatably connected with moving shafts. Both the left and right ends of the outer side of the moving shaft are rotatably connected with moving wheels.
[0017] As a further description of the above technical solution:
[0018] A telescopic seat is fixedly connected to the middle of the bottom end of the movable seat, and a telescopic nozzle is slidably connected inside the telescopic seat.
[0019] As a further description of the above technical solution:
[0020] Dust-proof door curtains are arranged at both the left and right ends of the spraying box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the square blanket falls evenly from the loading rack by the gravity drop method, and the positioning blocks on the conveyor belt are used to position and clamp the square blanket to prevent the square blanket from shifting.
[0023] 2. In the utility model, the lighter dust and other impurities on the square blanket are cleaned by the electrostatic adsorption roller. At the same time, after the larger impurities on the surface of the blanket are adsorbed and cleaned by the vacuum cleaner, spraying is carried out in the closed spraying box to reduce the influence of the external environment. Description of the Drawings
[0024] Figure 1 is a three-dimensional view of a composite square blanket digital printing and conveying device proposed by the utility model;
[0025] Figure 2 is a structural schematic diagram of the conveying rack of a composite square blanket digital printing and conveying device proposed by the utility model;
[0026] Figure 3 is a structural schematic diagram of the dust removal component of a composite square blanket digital printing and conveying device proposed by the utility model;
[0027] Figure 4 is a structural schematic diagram of the spraying component of a composite square blanket digital printing and conveying device proposed by the utility model;
[0028] Figure 5 is Figure 2 the enlarged view of A in
[0029] Legend Explanation:
[0030] 1. Connecting frame; 2. Side plate; 3. Loading rack; 4. Conveyor belt; 5. Block; 6. Rotating wheel; 7. Rotating servo motor; 8. Tensioning wheel; 9. Tensioning block; 10. Adjusting rod; 11. Adjusting knob; 12. Extrusion seat; 13. Rotating motor; 14. Electrostatic adsorption roller; 15. Spraying box; 16. Dust-proof door curtain; 17. Scraper; 18. Suction disc; 19. Suction pipe; 20. Moving frame; 21. Movable seat; 22. Telescopic seat; 23. Telescopic nozzle; 24. Moving wheel; 25. Moving shaft; 26. Leg. Detailed Embodiment
[0031] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Referring to Figure 1 - Figure 2 , an embodiment provided by the present invention: a digital inkjet printing conveying device for a composite square blanket, including a connecting frame 1. Both the front and rear ends of the connecting frame 1 are fixedly connected with side plates 2. A rotating wheel 6 is rotatably connected to the middle of the left and right ends between the side plates 2. A rotating servo motor 7 is rotatably connected to the middle of the front end of the left rotating wheel 6. A conveyor belt 4 is rollingly connected to the outside of the rotating wheel 6. A clamping block 5 is fixedly connected to the outside of the conveyor belt 4 at equal intervals. A loading rack 3 is fixedly connected to the left side of the top of the side plate 2. Workers stack the square blankets in the loading rack 3. Subsequently, the rotating servo motor 7 is started to drive the conveyor belt 4 on the rotating wheel 6 to rotate. When the clamping block 5 on the conveyor belt 4 clamps the square blanket falling from the loading rack 3, it enters the spraying box 15 with the conveyor belt 4 for spraying the square blanket.
[0033] Referring to Figure 1 - Figure 3 , a spraying box 15 is fixedly connected to the middle of the top of the side plate 2. An electrostatic adsorption roller 14 is rotatably connected to the left side of the inner bottom of the spraying box 15. A rotating motor 13 is rotatably connected to the middle of the front end of the electrostatic adsorption roller 14. A scraper 17 is arranged on the right end of the outside of the electrostatic adsorption roller 14. A dust suction plate 18 is fixedly connected to the left middle part of the inner bottom of the spraying box 15. A dust suction pipe 19 is fixedly connected to the top of the dust suction plate 18. The rotating motor 13 is started to drive the electrostatic adsorption roller 14 to adsorb and remove the dust and impurities adhered to the square blanket. Subsequently, the dust adsorbed on the electrostatic adsorption roller 14 is scraped off by the scraper 17 and discharged from the spraying box 15. Then, the larger particles on the square blanket are absorbed and discharged by the dust suction plate 18 through the dust suction pipe 19.
[0034] Referring to Figure 1 - Figure 2 and Figure 4 - Figure 5, the front end of the side plate 2 is fixedly connected with legs 26 at equal intervals from left to right. On both the left and right sides of the middle part of the front end of the side plate 2, tensioning blocks 9 are slidably connected. In the middle of the rear end of the tensioning block 9, a tensioning wheel 8 is rotatably connected. In the middle of the top end of the tensioning block 9, a pressing seat 12 is fixedly connected. In the middle of the top end of the pressing seat 12, an adjusting rod 10 is rotatably connected. In the middle of the top end of the adjusting rod 10, an adjusting knob 11 is fixedly connected. On the right side of the inner bottom of the spraying box 15, a moving frame 20 is fixedly connected. In the middle of the top end of the moving frame 20, a moving seat 21 is slidably connected. At the front and rear parts of the left and right ends of the moving seat 21, moving shafts 25 are rotatably connected. On the outer sides of the left and right ends of the moving shaft 25, moving wheels 24 are rotatably connected. In the middle of the bottom end of the moving seat 21, a telescopic seat 22 is fixedly connected. Inside the telescopic seat 22, a telescopic spray head 23 is slidably connected. Dust-proof door curtains 16 are arranged at both the left and right ends of the spraying box 15. The telescopic spray head 23 moves back and forth through the moving seat 21 on the moving frame 20. At the same time, the height between the telescopic spray head 23 and the square blanket is controlled by the telescopic seat 22. The dust-proof door curtains 16 on the spraying box 15 can effectively block the influence of dust generated during the spraying operation of the square blanket. At the same time, in order to ensure that the conveyor belt 4 does not shift during movement, the worker rotates the adjusting knob 11 to prompt the adjusting rod 10 to drive the position of the tensioning block 9 in the tensioning groove of the side plate 2, so as to adjust the tension and deviation of the conveyor belt 4.
[0035] Working principle: The worker stacks the square blankets in the loading rack 3. Subsequently, the rotating servo motor 7 is started to drive the conveyor belt 4 on the rotating wheel 6 to rotate. When the clamping blocks 5 on the conveyor belt 4 clamp the square blankets falling from the loading rack 3, the square blankets enter the spraying box 15 with the conveyor belt 4 for spraying. At this time, the rotating motor 13 is started to drive the electrostatic adsorption roller 14 to adsorb and remove the dust and impurities adhered to the square blankets. Subsequently, the dust adsorbed on the electrostatic adsorption roller 14 is scraped off by the scraper 17 and discharged from the spraying box 15. Then, the larger particles on the square blankets are absorbed and discharged through the dust suction pipe 19 by the dust suction plate 18. Subsequently, the telescopic spray head 23 moves back and forth through the moving seat 21 on the moving frame 20. At the same time, the height between the telescopic spray head 23 and the square blanket is controlled by the telescopic seat 22. The dust-proof door curtains 16 on the spraying box 15 can effectively block the influence of dust generated during the spraying operation of the square blanket. At the same time, in order to ensure that the conveyor belt 4 does not shift during movement, the worker rotates the adjusting knob 11 to prompt the adjusting rod 10 to drive the position of the tensioning block 9 in the tensioning groove of the side plate 2, so as to adjust the tension and deviation of the conveyor belt 4.
[0036] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A digital inkjet printing conveying device for a composite square blanket, comprising a connecting frame (1), characterized in that: Both the front and rear ends of the connecting frame (1) are fixedly connected with side plates (2). A rotating wheel (6) is rotatably connected to the middle of the left and right ends between the side plates (2). A rotating servo motor (7) is rotatably connected to the middle of the front end of the left rotating wheel (6). A conveyor belt (4) is rollingly connected to the outside of the rotating wheel (6). Clamping blocks (5) are fixedly connected to the outside of the conveyor belt (4) at equal intervals. A loading rack (3) is fixedly connected to the left side of the top of the side plate (2). A spraying box (15) is fixedly connected to the middle of the top of the side plate (2). An electrostatic adsorption roller (14) is rotatably connected to the left side of the inner bottom of the spraying box (15). A rotating motor (13) is rotatably connected to the middle of the front end of the electrostatic adsorption roller (14). A scraper (17) is arranged at the right end of the outside of the electrostatic adsorption roller (14). A dust suction disc (18) is fixedly connected to the left middle part of the inner bottom of the spraying box (15). A dust suction pipe (19) is fixedly connected to the top of the dust suction disc (18).
2. The digital inkjet printing conveying device for a composite square blanket according to claim 1, wherein: Legs (26) are fixedly connected to the front end of the side plate (2) at equal intervals from left to right.
3. The digital inkjet printing and conveying device for a composite square blanket according to claim 1, wherein: Tensioning blocks (9) are slidably connected to the left and right sides of the middle part of the front end of the side plate (2). A tensioning wheel (8) is rotatably connected to the middle of the rear end of the tensioning block (9).
4. A digital inkjet printing conveying device for a composite square blanket according to claim 3, characterized in that: An extrusion seat (12) is fixedly connected to the middle of the top of the tensioning block (9). An adjustment rod (10) is rotatably connected to the middle of the top of the extrusion seat (12). An adjustment knob (11) is fixedly connected to the middle of the top of the adjustment rod (10).
5. The digital inkjet printing and conveying device for a composite square blanket according to claim 1, characterized in that: A moving frame (20) is fixedly connected to the right side of the inner bottom of the spraying box (15). A moving seat (21) is slidably connected to the middle of the top of the moving frame (20).
6. The digital inkjet printing and conveying device for a composite square blanket according to claim 5, characterized in that: Moving shafts (25) are rotatably connected to the front and rear parts of the left and right ends of the moving seat (21). Moving wheels (24) are rotatably connected to the left and right ends of the outside of the moving shaft (25).
7. A digital inkjet printing conveying device for a composite square blanket according to claim 5, characterized in that: A telescopic seat (22) is fixedly connected to the middle of the bottom end of the moving seat (21). A telescopic spray head (23) is slidably connected to the inside of the telescopic seat (22).
8. A digital inkjet printing conveying device for a composite square blanket according to claim 1, characterized in that: Dust-proof door curtains (16) are arranged at both the left and right ends of the spraying box (15).