Transfer device for assembly type prefabricated tunnel connecting blocks

By designing a transfer device including a support body, a support plate, a drive member and a moving mechanism, the problem of low connection efficiency of prefabricated components of prefabricated tunnels is solved, efficient transfer and installation is achieved, and prefabricated segments of different sizes is adapted to improve construction efficiency and automation.

CN223148464UActive Publication Date: 2025-07-25CHINA CONSTR SEVENTH ENG DIVISION CORP LTD
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Patent Information

Application Number
CN202422617001.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-07-25
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The connection efficiency of existing prefabricated tunnel prefabricated components is low, the traditional lifting devices have poor accuracy and low stability, and manual handling is time-consuming and labor-intensive, making it difficult to meet the construction requirements of high precision and high efficiency.

Method used

A transfer device is designed, including a support body, a support plate, a driving member and a moving mechanism. Through the removable connection between the support plate and the prefabricated member, the hydraulic telescopic cylinder and a universal wheel are used to realize efficient transport and installation of the prefabricated members. Combined with the cooperation of the special-shaped structural surface and the telescopic rod, it is suitable for prefabricated segments of different sizes.

Benefits of technology

It improves the installation efficiency of prefabricated components and the degree of automation of construction processes, simplifies operations, adapts to the docking needs of different locations, and improves the construction efficiency and scope of application.

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Abstract

The utility model discloses a transfer device for an assembly type prefabricated tunnel connecting block, which belongs to the technical field of assembly type building equipment and comprises a tunnel prefabricated section, a prefabricated part detachably connected to the surface of an inner ring of the tunnel prefabricated section and a transfer device for transferring the prefabricated part. Each transfer device comprises a supporting main body and a supporting plate arranged on the supporting main body and used for bearing a prefabricated part, the supporting plates are arranged in the width direction of the prefabricated tunnel sections, and the prefabricated parts are detachably connected to the surfaces of the sides, away from the supporting main bodies, of the supporting plates; the supporting body comprises a base and a supporting frame movably arranged on the upper surface of the base in the vertical direction, the upper surface of the supporting frame is hinged to the supporting plate, the upper surface of the base is connected with a driving piece driving the supporting frame to vertically move, and the base is connected with a moving mechanism driving the base to move. The problems that time and labor are wasted and efficiency is low when concrete segments of an existing assembly type tunnel are transferred can be effectively solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of prefabricated building instruments, and particularly relates to a transfer device for prefabricated tunnel connection blocks of prefabricated tunnels. Background Technique

[0002] Under the background of the dual-carbon strategy and Beautiful China, prefabricated linings are often mentioned or applied in the construction process of open-cut tunnels due to their characteristics of resource conservation, low carbon and environmental protection. As a new technology, prefabricated tunnels are gradually emerging. However, large-volume prefabricated components such as prefabricated tunnels often require a trolley for auxiliary installation. Traditional lifting devices have poor docking accuracy, low stability and low construction efficiency, and cannot meet the requirements of high precision and high construction efficiency of prefabricated tunnels. Therefore, corresponding improvements need to be made, and a device suitable for docking large-volume and heavy prefabricated components of prefabricated tunnels with a trolley is proposed to solve the above technical problems. However, this prefabricated component needs to be docked with the prefabricated tunnel of the prefabricated tunnel first, and then connected to the trolley. This prefabricated component is often made of high-strength steel and has a large self-gravity. The method of manual handling has poor feasibility and low construction efficiency. An installation device needs to be designed for it to improve its installation efficiency. Content of the Utility Model

[0003] In view of this, the purpose of the utility model is to provide a transfer device for prefabricated tunnel connection blocks of prefabricated tunnels to solve the problem of low connection efficiency between existing prefabricated components and prefabricated tunnels.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A transfer device for prefabricated tunnel connection blocks of prefabricated tunnels, including a tunnel precast segment, a prefabricated component detachably connected to the inner surface of the tunnel precast segment, and a transfer device for transferring the prefabricated component. The transfer device includes a support main body and a support plate arranged on the support main body and used for supporting the prefabricated component. The support plate is arranged along the width direction of the precast tunnel segment, and one side surface of the support plate is hinged to the upper surface of the support main body. The prefabricated component is detachably connected to the side surface of the support plate far from the support main body. The support main body includes a base and a support frame movably arranged on the upper surface of the base in the vertical direction. The upper surface of the support frame is hinged to the support plate, and a driving member for driving the support frame to move vertically is connected to the upper surface of the base. The base is connected with a moving mechanism for driving its movement.

[0006] Further, a plurality of telescopic rods are arranged between the side surface of the support plate far from the tunnel precast segment in the horizontal plane and the support frame. One end of each telescopic rod is hinged to the upper surface of the support frame, and the other end is hinged to the surface of the support plate.

[0007] Further, one side surface of the support plate in contact with the precast member is a special-shaped structural surface and fits with the precast member.

[0008] Further, two of the driving members are provided on the upper surface of the base, and the two driving members are symmetrically arranged about the vertical axis of the base. The driving member is a hydraulic telescopic cylinder and is vertically arranged, and the telescopic end of each driving member is fixedly connected to the support frame.

[0009] Further, each of the moving mechanisms includes four universal wheels circumferentially spaced on the lower surface of the base.

[0010] The beneficial effects of the present utility model are as follows:

[0011] 1. By embedding sleeves in the precast segments of the present utility model, detachably connecting with the sleeves through the angle-adjustable connecting blocks, and then through the cooperation of the support platform and the moving mechanism, the efficient transportation of the precast segments can be realized, the operation is simple and fast, and through the cooperation of the telescopic rod and the detachable cushion block, the connecting block can be fixedly connected with precast segments of different sizes, improving the applicable range of the present utility model.

[0012] Other advantages, objectives and features of the present utility model will be described in the subsequent specification, and to some extent, they are obvious to those skilled in the art, or those skilled in the art can obtain teachings from the practice of the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the following specification. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to make the objectives, technical solutions and beneficial effects of the present utility model clearer, the following drawings are provided for illustration:

[0014] Figure 1 It is a schematic diagram of the overall structure when the transportation device of the present utility model is connected to the tunnel precast segment;

[0015] Figure 2 It is a schematic side view of the overall structure when the transportation device of the present utility model is connected to the tunnel precast segment;

[0016] Figure 3 It is a schematic diagram of the structure of the transportation device of the present utility model;

[0017] Figure 4 It is a partial cross-sectional view of the tunnel precast segment of the present utility model.

[0018] The reference signs in the drawings are as follows:

[0019] 1 Tunnel precast segment, 2 precast component, 3 transfer device, 301 support plate, 302 base, 303 support frame, 304 moving mechanism, 4 driving member, 5 telescopic rod, 6 sleeve, 7 manhole. Detailed implementation manner

[0020] As Figures 1 to 4 shown,

[0021] A transfer device for assembled precast tunnel connection blocks, comprising a tunnel precast segment 1, a precast component 2 detachably connected to the inner surface of the inner circle of the tunnel precast segment 1, and a transfer device 3 for transferring the precast component 2. The tunnel precast segment 1 is in a semi-circular ring shape (as Figure 1 shown), the transfer device 3 includes a support main body and a support plate 301 arranged on the support main body and used for supporting the precast component 2. The support plate 301 is arranged along the width direction of the tunnel precast segment 1, and one side surface of the support plate 301 is hinged to the upper surface of the support main body. The side surface of the support plate 301 away from the support main body is detachably connected to the precast component 2 by bolts. The support main body includes a base 302 and a support frame 303 movably arranged on the upper surface of the base 302 in the vertical direction. The upper surface of the support frame 303 is hinged to the support plate 301. A driving member 4 for driving the support frame 303 to move vertically is connected to the upper surface of the base 302, and a moving mechanism 304 for driving the base 302 to move is connected to the base 302;

[0022] Among them, a plurality of sleeves 6 matched with the precast component 2 are embedded in the tunnel precast segment 1. The plurality of sleeves 6 are respectively evenly spaced on one side of the inner circle of the tunnel precast segment 1. One end of the sleeve 6 protrudes out of the tunnel precast segment 1. Threads are provided in each sleeve 6. One side surface of each precast component 2 is arc-shaped and abuts against the inner surface of the tunnel precast segment 1. Through holes corresponding to the sleeves 6 are provided on the surface of the precast component 2. The precast component 2 and the sleeve 6 are detachably connected by bolts, and a circular manhole 7 communicating with its interior is provided on the side surface of the precast structure 2, which is convenient for workers to install bolts;

[0023] Two driving members 4 are provided on the upper surface of each base 302. The two driving members 4 are symmetrically arranged about the vertical axis of the base 302. The driving member 4 is a hydraulic telescopic cylinder and is arranged vertically. The telescopic end of each driving member 4 is fixedly connected to the support frame 303, and the driving member 4 is fixedly connected to the surface of the base 302 by bolts; Each moving mechanism 304 includes four universal wheels circumferentially spaced on the lower surface of the base 302. Of course, the universal wheels can also be electrically driven to facilitate the movement of the base 302.

[0024] As shown in the figure, the precast segment 1 of this tunnel is the vault part of the tunnel and is usually vertically placed on the ground. When it is necessary to transport and install the precast member 2 on the surface of the tunnel precast segment 1, first, the precast member 2 is placed on the upper surface of the support plate 301 by a hoisting device, and the two are fixedly connected by bolts. Subsequently, it is moved to one side of the inner circle of the tunnel precast segment 1 through the transfer device 3. Then, the driving member 4 is controlled to adjust the height of the support plate 301 so that the precast member 2 abuts against the inner circle surface of the tunnel precast segment 1, and the through holes on the surface of the precast member 2 are aligned with the sleeves 6 on the tunnel precast segment 1 one by one. Subsequently, the precast member 2 and the sleeve 6 are fixedly connected by bolts, so that the precast member 2 and the tunnel precast segment 1 are fixedly connected. Finally, the bolts between the support plate 301 and the precast member 2 are removed, and the transfer device 3 is moved to another place again to install one precast member 2; thus, the installation of the precast member 2 and the precast tunnel segment 1 can be completed, effectively improving the installation efficiency of the precast member 2. The precast member 2 can be quickly moved to the inside of the tunnel precast segment 1 through the transfer device 3, and the docking position of the precast member 2 and the sleeve 6 can be vertically moved through the driving member 4, which also improves the automation degree of the construction process.

[0025] In this embodiment, two telescopic rods 5 are provided between the surface of the support plate 301 on the side far from the tunnel precast segment 1 in the horizontal plane and the support frame 303. One end of each telescopic rod 5 is hinged to the upper surface of the support frame 303, and the other end is hinged to the surface of the support plate 301. The surface of the support plate 301 in contact with the precast member 2 is a special-shaped structural surface and fits with the precast member 2. The specific shape of the support plate 301 is combined Figure 3 as shown.

[0026] By means of the two telescopic rods 5, the inclination angle of the support frame 303 in the vertical plane can be changed, and then the angle of the precast member 2 during installation can be changed, which can effectively increase the movement range of the precast member 2, so that when the precast member 2 is docked with the precast tunnel segment, it can adapt to docking at different positions within a certain range, effectively improving the applicable range and working efficiency of this device.

[0027] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.

Claims

1. A transfer device for prefabricated tunnel connection blocks, comprising a tunnel precast segment (1), a precast component (2) detachably connected to the inner surface of the tunnel precast segment (1), and a transfer device (3) for transferring the precast component (2), characterized in that: The transfer device (3) includes a support main body and a support plate (301) provided on the support main body and used for supporting the precast member (2). The support plate (301) is arranged along the width direction of the precast tunnel segment, and one side surface of the support plate (301) is hinged to the upper surface of the support main body. The precast member (2) is detachably connected to the side surface of the support plate (301) away from the support main body. The support main body includes a base (302) and a support frame (303) movably arranged on the upper surface of the base (302) in the vertical direction. The upper surface of the support frame (303) is hinged to the support plate (301). A driving member (4) for driving the support frame (303) to move vertically is connected to the upper surface of the base (302), and a moving mechanism (304) for driving the base (302) to move is connected to the base (302).

2. The transfer device for prefabricated tunnel connection blocks for assembly type according to claim 1, wherein: A plurality of telescopic rods (5) are provided between the side surface of the support plate (301) away from the tunnel precast segment (1) on the horizontal plane and the support frame (303). One end of each telescopic rod (5) is hinged to the upper surface of the support frame (303), and the other end is hinged to the surface of the support plate (301).

3. The transfer device for prefabricated tunnel connection blocks for assembly according to claim 2, characterized in that: The side surface of the support plate (301) in contact with the precast member (2) is a special-shaped structural surface and fits with the precast member (2).

4. A transfer device for an assembled precast tunnel connection block according to claim 3, characterized in that: Two driving members (4) are provided on the upper surface of the base (302). The two driving members (4) are symmetrically arranged about the vertical axis of the base (302). The driving member (4) is a hydraulic telescopic cylinder and is arranged vertically. The telescopic end of each driving member (4) is fixedly connected to the support frame (303).

5. The transfer device for prefabricated tunnel connection blocks for assembly type according to claim 4, characterized in that: Each moving mechanism (304) includes four universal wheels circumferentially spaced and arranged on the lower surface of the base (302).