PET (Polyethylene Terephthalate) film laminating machine
By setting up dust removal devices and quick disassembly components in the coating machine, the problem of dust pollution during the coating process is solved, efficient dust removal and convenient replacement of cleaning rollers is achieved, ensuring the quality of the coating and production continuity.
Patent Information
- Application Number
- CN202421832306.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-30
AI Technical Summary
During the coating process of existing coating machines, the products are easily contaminated by dust, affecting the quality of the coating.
The dust removal device is provided in the coating machine, including a first cleaning roller and a second cleaning roller. The swing assembly and quick removal assembly can realize the rapid replacement and replacement of the cleaning roller, ensuring the continuity and convenience of the coating process.
Effectively remove dust, ensure the quality of the coating, and the rapid replacement of cleaning rollers does not affect the production process, and improves the efficiency of the equipment.
Smart Images

Figure CN223148926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminating machines, in particular to a PET laminating machine. Background Technique
[0002] PET film is a packaging film with relatively comprehensive performance. It has good transparency and gloss; has good airtightness and fragrance retention; has medium moisture resistance, and the moisture permeability decreases at low temperatures. The mechanical properties of PET film are excellent. Its toughness is the best among all thermoplastic plastics, and its tensile strength and impact strength are much higher than those of general films; and it has good stiffness and dimensional stability.
[0003] Nowadays, after the production of glass plates or other products is completed, it is generally necessary to carry out the laminating activity of PET film on the outside to achieve laminating protection and avoid scratching.
[0004] When the existing laminating machine is carrying out the laminating activity, the product usually moves towards the laminating roller along the conveyor belt of the laminating machine, and the laminating roller can convey the PET film and press the PET film on the outside of the product to achieve the laminating activity. In this process, when the product is transmitted by the conveyor belt, dust is likely to fly off the outside of the product, and when the product with dust is carrying out the laminating activity, the laminating quality of the product will be affected. Content of the Utility Model
[0005] The purpose of the utility model is to provide a PET laminating machine to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions: A PET laminating machine includes a frame. A controller is arranged on the upper right side of the frame. A conveyor belt is installed on the upper end of the frame, and a motor is connected to the right side of the conveyor belt. Limit plates are relatively installed on both sides of the conveyor belt. A bracket is fastened to the upper end of the frame. A film roller is arranged on the upper left side of the bracket. A laminating roller, a transmission roller and a cutting component are arranged at the bottom of the upper end of the bracket from left to right in sequence. The cutting component includes a mounting plate fastened to the upper end of the bracket, a pulley group installed on one side of the mounting plate, a cutting knife connected to the outside of the pulley group, and pressing wheel rods arranged on both sides of the mounting plate and connected to the upper end of the bracket. It also includes a dust removal device arranged on the upper end of the frame. The dust removal device includes support plates arranged on both sides of the upper end of the frame, a connecting frame arranged between the two support plates, a first cleaning roller connected to one side of the connecting frame, a second cleaning roller connected to the other side of the connecting frame, a swinging component arranged at the outer end of one of the support plates, and a quick-release component installed inside the connecting frame.
[0007] Preferably, the swing assembly includes a box body provided at the outer end of one side of the support plate, a fixing plate fixedly provided inside the box body, a servo motor installed at the lower end of the fixing plate, a driving disk docked at the upper end of the servo motor, a first cylinder provided at the front side of the driving disk, a docking rod inserted inside the first cylinder, a swing plate connected to the upper end of the docking rod, a second cylinder fastened to the front side of the swing plate, and a rotating shaft inserted into the upper end of the swing plate and connected to the middle of the connecting frame.
[0008] Preferably, the quick-release assembly includes connecting grooves opened at the four corners of the connecting frame, pressing pieces fastened inside the connecting grooves, locking holes opened inside the connecting grooves, and pressing and fitting pieces embedded inside the connecting grooves.
[0009] Preferably, the pressing and fitting piece includes a pressing and fitting block embedded inside the connecting groove, a gear installed inside the pressing and fitting block, a first rack and a second rack respectively provided on the upper and lower sides of the gear, moving plates respectively docked at the outer sides of the first rack and the second rack, a connecting pipe fastened to the inner side of the moving plate, a guide rod frame docked inside the connecting pipe, compression springs provided on both outer ends of the guide rod frame, and locking shafts provided on both outer ends of the moving plate and connected to the locking holes provided inside the connecting groove.
[0010] Preferably, the first cylinder is vertically installed and provided at the lower front side of the driving disk, and the inside of the first cylinder is provided in a smooth and hollow shape.
[0011] Preferably, the docking rod is integrally provided in an L-shaped rod shape, and the lower end and the front side of the upper end of the docking rod are respectively slidably inserted into the first cylinder and the second cylinder.
[0012] Preferably, the connecting groove is integrally opened in a cross-shaped groove shape, and the opened shape of the connecting groove matches the overall shape of the pressing and fitting piece.
[0013] Preferably, the guide rod frame is symmetrically provided up and down inside the pressing and fitting block, and compression springs, connecting pipes, moving plates and locking shafts are symmetrically provided on both left and right sides of the guide rod frame.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] By providing a dust removal device, namely the first cleaning roller and the second cleaning roller provided on the left and right sides of the connecting frame, the present utility model can be switched for use under the transmission of the swing assembly provided at the outer end of the support plate on one side, without the need to stop the machine for replacement, ensuring the smoothness of the film covering process. In addition, a quick-release assembly is provided. When the first cleaning roller and the second cleaning roller need to be replaced, under the transmission of the gear, the first rack and the second rack provided inside the pressing and fitting piece, the locking shafts provided on both outer ends of the moving plate can be quickly unlocked from the locking holes, so as to meet the quick disassembly and replacement of the first cleaning roller and the second cleaning roller without too many cumbersome steps. At the same time, with the rebound cooperation of the compression springs provided on both sides of the guide frame, the locking shafts and the locking blocks can be automatically inserted and locked when re-locked, further improving the disassembly and assembly convenience.
[0016] The utility model realizes the left and right swings of the docking rod through the swing assembly, i.e., under the cooperation of the driving disc and the first cylinder. The second cylinder docked at the upper end of the docking rod can drive the swing plate synchronously through the left or right swing of the docking rod. Thus, the rotating shaft docked at the middle of the upper end of the swing plate can indirectly drive the adjustment of the connecting frame installed between the supporting plates on both sides, so that the first cleaning roller and the second cleaning roller can be exchanged and used according to the external cleanliness. Brief Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of the utility model;
[0018] Figure 2 It is a schematic structural diagram of the cutting assembly of the utility model;
[0019] Figure 3 It is a schematic structural diagram of the dust removal device of the utility model;
[0020] Figure 4 It is a schematic structural diagram of the connecting frame, the first cleaning roller and the second cleaning roller of the utility model;
[0021] Figure 5 It is a schematic front internal structural diagram of the swing assembly of the utility model;
[0022] Figure 6 It is a schematic three-dimensional partial structural diagram of the swing assembly of the utility model;
[0023] Figure 7 It is a schematic disassembled structural diagram of the quick-release assembly of the utility model;
[0024] Figure 8 It is a schematic internal structural diagram of the pressing block of the utility model.
[0025] In the figure: frame - 1, controller - 2, conveyor belt - 3, motor - 4, limit plate - 5, bracket - 6, film roller - 7, film laminating roller - 8, transmission roller - 9, cutting assembly - 10, mounting plate - 101, pulley set - 102, cutter - 103, pressure roller rod - 104, dust removal device - 11, support plate - 111, connecting frame - 112, first cleaning roller - 113, second cleaning roller - 114, swing assembly - 115, box body - 1151, fixing plate - 1152, servo motor - 1153, driving disc - 1154, first cylinder - 1155, docking rod - 1156, swing plate - 1157, second cylinder - 1158, rotating shaft - 1159, quick - release assembly - 116, connecting groove - 1161, abutting piece - 1162, locking hole - 1163, pressing piece - 1164, pressing block - 11641, gear - 11642, first rack - 11643, second rack - 11644, moving plate - 11645, connecting pipe - 11646, guide rod frame - 11647, compression spring - 11648, locking shaft - 11649. Detailed implementation mode
[0026] In order to further explain the technical solution of the present invention, the following will be elaborated in detail through specific embodiments.
[0027] Please refer to Figure 1-2 , the present invention provides a PET film laminating machine, including a controller 2 arranged on the upper right side of the upper end of the frame 1, a conveyor belt 3 installed on the upper end of the frame 1, and a motor 4 docked on the right side of the conveyor belt 3. Limit plates 5 are oppositely installed on both sides of the conveyor belt 3. A bracket 6 is fastened to the upper end of the frame 1. A film roller 7 is arranged on the upper left side of the upper end of the bracket 6. A film laminating roller 8, a transmission roller 9 and a cutting assembly 10 are arranged in sequence from left to right at the bottom of the upper end of the bracket 6. The cutting assembly 10 includes a mounting plate 101 fastened to the upper end of the bracket 6, a pulley set 102 installed on one side of the mounting plate 101, a cutter 103 docked on the outside of the pulley set 102, and pressure roller rods 104 arranged on both sides of the mounting plate 101 and connected to the upper end of the bracket 6. It also includes a dust removal device 11 arranged on the upper end of the frame 1.
[0028] Please refer to Figure 3-4 , the dust removal device 11 in this embodiment includes support plates 111 installed on both sides of the upper left side of the frame 1 to achieve support cooperation, a connecting frame 112 installed between the two support plates 111 and capable of swinging and rotating to adjust the direction, a first cleaning roller 113 docked on the left side of the connecting frame 112, a second cleaning roller 114 docked on the right side of the connecting frame 112. Through the arrangement of the first cleaning roller 113 and the second cleaning roller 114, the cleaning and dust removal can be flexibly switched without stopping the machine for disassembly and replacement. A swing assembly 115 installed at the outer end of the front support plate 111 to achieve swing adjustment and transmission, and a quick - release assembly 116 installed inside the four corners of the connecting frame 112 to achieve quick disassembly and assembly cooperation of the first cleaning roller 113 and the second cleaning roller 114.
[0029] See also Figure 5-6 The swing assembly 115 in this embodiment includes a box body 1151 installed at the outer end of the front support plate 111 to protect the internal parts, a fixed plate 1152 fixedly connected to the inside of the box body 1151 for connection, a servo motor 1153 installed at the lower end of the fixed plate 1152, a drive disk 1154 connected to the upper end of the servo motor 1153 and located at the upper end of the fixed plate 1152 to realize reciprocating swing transmission adjustment, and a first column fastened to the front side of the drive disk 1154 for connection transmission. 1155, a docking rod 1156 inserted into the inside of the first column 1155 for realizing docking transmission, a swing plate 1157 connected to the upper end of the docking rod 1156, a second column 1158 longitudinally fastened to the front side of the swing plate 1157, and the second column 1158 is connected to the front side of the upper end of the docking rod 1156, and a rotating shaft 1159 inserted into the upper end of the swing plate 1157 and connected to the middle part of the connecting frame 112, so that the connecting frame 112 can be configured to have a swing adjustment state in cooperation with the rotating shaft 1159.
[0030] Among them, the first column 1155 is vertically installed along the lower end of the front side of the driving disk 1154, and the interior of the first column 1155 is smooth and hollow, ensuring that the first column 1155 swings with the driving disk 1154 to smoothly transmit the docking rod 1156 and realize reciprocating swing adjustment transmission activities; the docking rod 1156 is an L-shaped rod as a whole, and the lower end and the front side of the upper end of the docking rod 1156 are slidably plugged with the first column 1155 and the second column 1158 respectively, so that a smooth swing transmission state can be achieved to adjust the use position of the first cleaning roller 113 and the second cleaning roller 114 according to actual usage.
[0031] See also Figure 7-8 The quick-release assembly 116 in this embodiment includes connecting grooves 1161 correspondingly opened at the four corners of the connecting frame 112 for realizing quick disassembly and assembly, and the front and rear connecting grooves 1161 are respectively connected to the two sides of the outer ends of the first cleaning roller 113 or the second cleaning roller 114, a stopper 1162 is fastened inside the connecting groove 1161 to realize stable bearing and ensure smooth rotation, along the locking holes 1163 correspondingly opened at the four corners of the connecting groove 1161, and a pressing piece 1164 is embedded in the connecting groove 1161 and can cooperate with the locking holes 1163 opened at the four corners of the connecting groove 1161 to realize quick disassembly and assembly.
[0032] Among them, the pressing member 1164 includes a pressing block 11641 embedded inside the connection groove 1161, and the overall pressing surface of the pressing block 11641 is provided in a semi-circular groove shape, so as to match the connecting end of the cleaning roller. A gear 11642 rotatably installed in the middle end of the pressing block 11641, a first rack 11643 and a second rack 11644 respectively meshed with the upper and lower sides of the gear 11642, and the first rack 11643 and the second rack 11644 are arranged in opposite horizontal positions. A moving plate 11645 respectively docked to the outer sides of the first rack 11643 and the second rack 11644, and the moving plates 11645 are symmetrically installed on the left and right sides inside the pressing block 11641. Connection pipes 11646 symmetrically fastened horizontally at the upper and lower ends inside the two moving plates 11645, a guide rod frame 11647 for moving and guiding cooperation docked between the two connection pipes 11646, compression springs 11648 symmetrically arranged on the outer ends of both sides of the guide rod frame 11647 to achieve elastic outward pressing and locking cooperation, and locking shafts 11649 symmetrically fastened to the outer ends of both sides of the two moving plates 11645 and correspondingly inserted and locked with the lock holes 1163 provided at the four corners inside the connection groove 1161.
[0033] Among them, the connection groove 1161 is integrally provided in a cross-shaped groove shape, and the shape of the connection groove 1161 matches the overall shape of the pressing member 1164, ensuring the efficient matching combination of the connection groove 1161 and the pressing member 1164, and realizing the quick disassembly and assembly cooperation of the first cleaning roller 113 or the second cleaning roller 114; the guide rod frame 11647 is symmetrically arranged up and down inside the pressing block 11641, and compression springs 11648, connection pipes 11646, moving plates 11645 and locking shafts 11649 are symmetrically arranged on the left and right sides of the guide rod frame 11647, ensuring that the overall guide rod frame 11647 can achieve stable support and guidance, and ensuring the stability of the quick disassembly and assembly process.
[0034] The working principle is as follows:
[0035] When carrying out the film laminating activity of products such as glass plates, the glass plate can be placed on the upper end of the conveyor belt 3. With the drive of the motor 4 installed at the front end on the right side of the conveyor belt 3, the conveyor belt 3 can realize the rightward transmission of the glass plate. Before the glass plate is transmitted, the PET film installed outside the film roller 7 can be pulled to the lower ends of the film laminating roller 8 and the transmission roller 9. When the glass plate is transmitted to the lower end of the film laminating roller 8 with the conveyor belt 3, the film laminating roller 8 can press the PET film onto the outside of the glass plate. When the glass plate moves to the lower end of the transmission roller 9, the transmission roller 9 can assist in pressing the PET film and the glass plate tightly, so that the PET film is closely attached to the outside of the glass plate. At the same time, the transmission roller 9 can assist in transmitting the glass plate, so that the glass plate is transmitted to the lower end of the cutting assembly 10. After being transmitted to the appropriate position, with the drive of the pulley group 102 installed on the right side of the mounting plate 101, the movement of the cutter 103 can be realized, so that the cutter 103 can cut the PET film. In this way, after the film laminating activity of the glass plate is completed, the discharging activity can be realized from the right side of the conveyor belt 3;
[0036] In order to ensure that when carrying out the film laminating activity of the glass plate, dust is not likely to fly outside and affect the subsequent film laminating quality, for this reason, a dust removal device 11 is arranged at the upper left end of the frame 1. First of all, the connecting frame 112 installed between the two support plates 111 is in an inclined state, so that the first cleaning roller 113 docked on the left side of the connecting frame 112 is in contact with the upper end of the glass plate to be film laminated. In this way, when the glass plate is transmitted, the first cleaning roller 113 can realize the rolling cleaning activity on the upper end of the glass plate. In this way, the cleaning of the dust flying on the upper end of the glass plate can be conveniently realized, and the subsequent film laminating quality of the glass plate can be guaranteed;
[0037] When the cleaning effect of the first cleaning roller 113 decreases, the servo motor 1153 installed inside the driving swing assembly 115 can be driven, so that the servo motor 1153 rotates the driving disc 1154 connected to the top, so that it swings to the left. In this way, the first column 1155 docked at the lower front side of the driving disc 1154 can assist in realizing the leftward movement of the docking rod 1156. With the leftward movement of the docking rod 1156, the second column 1158 docked with the upper end of the docking rod 1156 can drive the left swing of the swing plate 1157 accordingly. Thus, the rotating shaft 1159 docked at the middle of the upper end of the swing plate 1157 and the connecting frame 112 between the two support plates 111 can be driven by the rotation of the rotating shaft 1159 to realize the swing adjustment activity, so that the second cleaning roller 114 on the right side of the connecting frame 112 can be adjusted to the lower end to carry out the rolling cleaning of the upper end of the glass plate, while the first cleaning roller 113 on the left side of the connecting frame 112 can be lifted away from the glass plate. In this way, the continuity of the rolling cleaning process of the glass plate can be guaranteed without stopping the machine, resulting in the interruption of the cleaning process;
[0038] Secondly, when the first cleaning roller 113 or the second cleaning roller 114 needs to be disassembled and replaced, the gear 11642 connected to the pressing member 1164 can be rotated to enable the gear 11642 to realize the transmission of the first rack 11643 and the second rack 11644 meshing at the upper and lower ends. In this way, the first rack 11643 and the second rack 11644 can move relatively to synchronously realize the pulling of the outer side connected moving plate 11645. In this way, the lock shafts 11649 set at the two outer ends of the moving plates 11645 on both sides will move into the pressing member. The pressing block 11641 is inserted into the interior of the connecting groove 1161 to release the plug-in lock of the lock holes 1163 provided at the four corners of the connecting groove 1161. In this way, the pressing block 11641 can be taken out from the interior of the connecting groove 1161 as a whole to realize the unlocking activity on one side of the first cleaning roller 113 or the second cleaning roller 114, and the other side can be operated in the same way. In this way, the first cleaning roller 113 or the second cleaning roller 114 can be unlocked conveniently for convenient replacement. When the first cleaning roller 113 or the second cleaning roller 114 is re-connected to the left or right side of the connecting frame 112, , it is necessary to rotate the connecting frame 112 again, so that the movable plates 11645 on both sides cooperate with the connection effect of the connecting pipe 11646 and the guide rod frame 11647 on the inner side to perform a stable inward movement. When the movable plates 11645 on both sides move inward, the compression springs 11648 on both sides of the guide rod frame 11647 are squeezed, so that the compression springs 11648 are in a squeezed and force-storing external top state. At this time, after the connecting ends of the first cleaning roller 113 and the second cleaning roller 114 move into the connecting groove 1161, the pressing piece 1164 can be placed into the connecting groove 1161. The inside of the connecting groove 1161 is connected, and the gear 11642 is loosened to allow the compression springs 11648 squeezed on both sides of the guide rod frame 11647 to rebound, and the movable plates 11645 on both sides are pushed outward, thereby automatically realizing the reinsertion and locking of the locking holes 1163 provided at the two outer ends of the movable plates 11645 on both sides and the locking holes 1163 opened in the connecting groove 1161, so as to conveniently complete the quick installation of the first cleaning roller 113 and the second cleaning roller 114, thereby achieving the advantage of convenient disassembly and assembly of the first cleaning roller 113 and the second cleaning roller 114 as a whole.
[0039] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A PET laminating machine, comprising a frame (1). A controller (2) is arranged on the right side of the upper end of the frame (1). A conveyor belt (3) is installed at the upper end of the frame (1), and a motor (4) is docked on the right side of the conveyor belt (3). Limiting plates (5) are oppositely installed on both sides of the conveyor belt (3). A bracket (6) is fastened to the upper end of the frame (1). A film roller (7) is arranged on the left side of the upper end of the bracket (6). A laminating roller (8), a transmission roller (9) and a cutting assembly (10) are arranged in sequence from left to right at the bottom of the upper end of the bracket (6). The cutting assembly (10) includes a mounting plate (101) fastened to the upper end of the bracket (6), a pulley group (102) installed on one side of the mounting plate (101), a cutting knife (103) docked on the outside of the pulley group (102), and pressing wheel rods (104) arranged on both sides of the mounting plate (101) and connected to the upper end of the bracket (6). It is characterized in that: It further includes a dust removal device (11) arranged at the upper end of the frame (1). The dust removal device (11) includes support plates (111) arranged on both sides of the upper end of the frame (1), a connecting frame (112) arranged between the two support plates (111), a first cleaning roller (113) docked on one side of the connecting frame (112), a second cleaning roller (114) docked on the other side of the connecting frame (112), a swinging assembly (115) arranged at the outer end of one of the support plates (111), and a quick-release assembly (116) installed inside the connecting frame (112).
2. The PET laminating machine according to claim 1, characterized in that: The swinging assembly (115) includes a box body (1151) arranged at the outer end of one of the support plates (111), a fixing plate (1152) fixed inside the box body (1151), a servo motor (1153) installed at the lower end of the fixing plate (1152), a driving disc (1154) docked on the upper end of the servo motor (1153), a first cylinder (1155) arranged on the front side of the driving disc (1154), a docking rod (1156) inserted into the first cylinder (1155), a swinging plate (1157) connected to the upper end of the docking rod (1156), a second cylinder (1158) fastened to the front side of the swinging plate (1157), and a rotating shaft (1159) inserted into the upper end of the swinging plate (1157) and connected to the middle of the connecting frame (112).
3. The PET laminating machine according to claim 1, characterized in that: The quick-release assembly (116) includes connecting grooves (1161) opened at the four corners of the connecting frame (112), abutting pieces (1162) fastened inside the connecting grooves (1161), locking holes (1163) opened inside the connecting grooves (1161), and pressing components (1164) embedded inside the connecting grooves (1161).
4. The PET laminating machine according to claim 3, wherein: The pressing member (1164) includes a pressing block (11641) embedded inside the connection groove (1161), a gear (11642) installed inside the pressing block (11641), a first rack (11643) and a second rack (11644) respectively arranged on the upper and lower sides of the gear (11642), a moving plate (11645) respectively butted against the outer sides of the first rack (11643) and the second rack (11644), a connection pipe (11646) fastened to the inner side of the moving plate (11645), a guide rod frame (11647) butted inside the connection pipe (11646), compression springs (11648) arranged on both sides of the outer end of the guide rod frame (11647), and locking shafts (11649) arranged on both sides of the outer end of the moving plate (11645) and connected to locking holes (1163) arranged inside the connection groove (1161).
5. The PET laminating machine according to claim 2, wherein: The first cylinder (1155) is vertically installed and arranged at the lower end of the front side of the driving disk (1154), and the inside of the first cylinder (1155) is smooth and hollow.
6. The PET laminating machine according to claim 2, wherein: The docking rod (1156) is integrally arranged in an L-shaped rod shape, and the lower end and the front side of the upper end of the docking rod (1156) are respectively slidably inserted into the first cylinder (1155) and the second cylinder (1158).
7. The PET laminating machine according to claim 3, wherein: The connection groove (1161) is integrally formed as a cross-shaped groove, and the shape of the connection groove (1161) is matched with the overall shape of the pressing member (1164).
8. The PET laminating machine according to claim 4, wherein: The guide rod frame (11647) is symmetrically arranged up and down inside the pressing block (11641), and compression springs (11648), connection pipes (11646), moving plates (11645) and locking shafts (11649) are symmetrically arranged on the left and right sides of the guide rod frame (11647).