Height-adjustable mining belt carrier roller

By introducing a gear set and a motor-driven support frame structure into the belt harness, the problem of fixing the roller height is solved, and flexible adjustment and rapid installation and disassembly of the roller height are realized, which improves the applicability and reliability of the belt conveyor.

CN223149504UActive Publication Date: 2025-07-25贵州省应急技术中心
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Patent Information

Application Number
CN202521242225.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-07-25
Estimated Expiration
2035-06-17

AI Technical Summary

Technical Problem

The height of the existing belt rollers is fixed, which is difficult to meet the needs of different types of belt conveyors, affecting practicality.

Method used

A structure including support columns, gear sets, motors and rollers is designed. The gear set transmission is controlled by the motor to realize up and down movement of the support frame, thereby adjusting the height of the rollers, and quickly installing or disassembling the rollers through the fixed seat and the clamping seat.

Benefits of technology

The flexible adjustment of the roller height is achieved, the practicality and reliability of the device are increased, and the installation and disassembly efficiency of the roller is improved.

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Abstract

A height-adjustable mining belt carrier roller relates to the technical field of belt conveyor accessory devices and comprises a base provided with supporting columns, a gear set is rotatably mounted in each supporting column, the gear sets on the two sides are fixedly mounted together through a transmission shaft, a motor is fixedly mounted on one supporting column, and the motor is fixedly mounted on the other supporting column. An output shaft of the motor is matched with the gear set, each supporting column is meshed with racks on the two sides of the interior of a supporting frame slidably installed on the supporting columns through the gear set, and a carrier roller is detachably installed at the top of the supporting frame. The gear set is controlled by the motor to rotate, and the gear set drives the supporting frame to move up and down, so that the height of the carrier roller is adjusted, the problem that the height of the carrier roller is fixed is solved, and the practicability and the flexibility of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyor accessory devices, in particular to a height-adjustable mine belt idler. Background Art

[0002] The belt conveyor is the most important material conveying and loading and unloading equipment, which is widely used in mines. The belt conveying machinery can not only complete the conveying of bulk materials, but also convey finished parts. The belt idler is an important component of the belt conveyor and also the component with the largest quantity on the belt conveyor.

[0003] The height of the existing belt idlers is mostly fixed, and it is difficult to meet the use requirements of different types of belt conveyors during application, thus affecting the practicability of the idlers. Summary of the Utility Model

[0004] The utility model provides a height-adjustable mine belt idler.

[0005] To achieve the above object, the utility model adopts the following technical solutions:

[0006] A height-adjustable mine belt idler includes a base provided with support columns. A gear set is rotatably installed in each support column, and the two gear sets on both sides are fixedly installed together through a transmission shaft. A motor is fixedly installed on one of the support columns, and the output shaft of the motor is matched with the gear set. Each gear set is meshed with the racks on both sides inside the support frame slidably installed on the inner wall of the support column, and the top of the support frame is detachably installed with an idler.

[0007] A further preferred solution of the utility model: The gear set is composed of a first gear and a second gear meshed horizontally side by side. The first gears of the two support columns are fixedly connected through a transmission shaft, the second gear is rotatably installed on the support column, and the output shaft of the motor is fixedly connected with the first gear.

[0008] A further preferred solution of the utility model: A chute is provided in the support column, and the support frame is slidably installed in the chute of the support column.

[0009] A further preferred solution of the utility model: The support frame is rectangular, the middle of the support frame is hollow, racks are fixedly installed on both sides of the middle of the support frame, and the racks on both sides of the middle of the support frame are meshed with the first gear and the second gear respectively.

[0010] A further preferred solution of the present utility model: Side plates are fixedly installed on each support frame. Fixed seats are fixedly installed at the top of each side plate. Guide grooves are formed at the bottom of each side plate. Clamping seats are slidably installed on each guide groove. A cam is rotatably installed below the clamping seat. The cam cooperates with the clamping seat. A grip is installed at the bottom of the cam. Both ends of the idler roller are rotatably installed between the clamping seats and the fixed seats of the two side plates.

[0011] A further preferred solution of the present utility model: Threaded holes are provided on both the cam and the guide groove. A fixing bolt is sequentially screwed with the cam and the guide groove. The cam and the guide groove are fixedly connected by the fixing bolt.

[0012] The present utility model has the following beneficial effects:

[0013] 1. The present utility model controls the rotation of the gear set through a motor. The gear set drives the support frame to move up and down, so as to adjust the height of the idler roller, solve the problem of the fixed height of the idler roller, and increase the practicability and flexibility of the device.

[0014] 2. The present utility model fixes the idler roller through the fixed seat and the clamping seat, and can disassemble or install the idler roller more quickly, increasing the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view structural schematic diagram of the present utility model;

[0016] Figure 2 is the side view sectional structural schematic diagram of the support column of the present utility model;

[0017] Figure 3 is the side view structural schematic diagram of the side plate of the present utility model;

[0018] In the figure: 1 base, 2 support column, 3 first gear, 4 second gear, 5 support frame, 6 motor, 7 transmission shaft, 8 side plate, 9 idler roller, 10 fixed seat, 11 clamping seat, 12 guide groove, 13 cam, 14 grip, 15 fixing bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0020] According to Figures 1-3As shown in the figure, a highly adjustable belt idler for mining includes a base 1 provided with support columns 2. A gear set is rotatably installed in each support column 2, and the two gear sets on both sides are fixedly installed together through a transmission shaft 7. This setting can ensure that the two support frames 5 can move up or down simultaneously, ensuring the stability of the device. A motor 6 is fixedly installed on one of the support columns 2, and the output shaft of the motor 6 is matched with the gear set. Here, the motor 6 is a forward and reverse motor capable of self-locking. This motor 6 is a prior art and will not be elaborated here. Each gear set meshes with the racks on both sides inside the support frame 5 that is slidably installed on the inner wall of the support column 2. The top of the support frame 5 is detachably installed with a roller 9.

[0021] The gear set is composed of a first gear 3 and a second gear 4 meshed horizontally side by side. The first gears 3 between the two support columns 2 are fixedly connected through a transmission shaft 7, and the second gear 4 is rotatably installed on the support column 2. The output shaft of the motor 6 is fixedly connected to the first gear 3. This setting can ensure that the motor 6 drives the first gear 3 to rotate.

[0022] A chute is provided in the support column 2, and the support frame 5 is slidably installed in the chute of the support column 2. This setting can increase the stability of the device and ensure the normal up and down movement of the support frame 5.

[0023] The support frame 5 is rectangular, the middle of the support frame 5 is hollow, racks are fixedly installed on both sides of the middle of the support frame 5, and the racks on both sides of the middle of the support frame 5 mesh with the first gear 3 and the second gear 4 respectively.

[0024] A side plate 8 is fixedly installed on each support frame 5. A fixed seat 10 is fixedly installed on the top of each side plate 8, a guide groove 12 is opened at the bottom of each side plate 8, a clamping seat 11 is slidably installed on each guide groove 12, a cam 13 is rotatably installed below the clamping seat 11. The cam 13 is in the shape of a water droplet, and the bottom of the cam 13 is rotatably connected to the side plate 8. This setting can ensure that the cam 13 rotates to control the up and down movement of the clamping seat 11. The cam 13 cooperates with the clamping seat 11, and a handle 14 is installed at the bottom of the cam 13. The two ends of the roller 9 are respectively rotatably installed between the clamping seats 11 and the fixed seats 10 of the two side plates 8.

[0025] Threaded holes are provided on both the cam 13 and the guide groove 12, and a fixing bolt 15 is sequentially screwed with the cam 13 and the guide groove 12. The cam 13 and the guide groove 12 are fixedly connected through the fixing bolt 15.

[0026] Working principle: Place both ends of the idler 9 between the clamping seats 11 on both sides and the fixed seat 10 respectively. Control the grip 14 to rotate the cam 13, so that the cam 13 pushes the clamping seat 11 to move upward. The clamping seat 11 and the fixed seat 10 install the idler 9, and screw on the fixing bolt 15 to ensure the stability of the device. When it is necessary to adjust the height of the idler 9, control the motor 6 to rotate, and the first gear 3 and the second gear 4 both start to rotate through the transmission of the transmission shaft 7. The first gear 3 cooperates with the second gear 4 to drive the racks on both sides inside the support frame 5, so that the support frame 5 moves up or down, thereby adjusting the height of the idler 9.

[0027] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A highly adjustable belt idler for mining, characterized in that: It includes a base (1) provided with support columns (2). A gear set is rotatably installed in each support column (2). The two gear sets on both sides are fixedly installed together through a transmission shaft (7). A motor (6) is fixedly installed on one of the support columns (2). The output shaft of the motor (6) is matched with the gear set. Each gear set is meshed with racks on both inner sides of a support frame (5) slidably installed on the inner wall of the support column (2). A roller (9) is detachably installed on the top of the support frame (5). A side plate (8) is fixedly installed on each support frame (5). A fixed seat (10) is fixedly installed on the top of each side plate (8). A guide groove (12) is formed at the bottom of each side plate (8). A clamping seat (11) is slidably installed on each guide groove (12). A cam (13) is rotatably installed below the clamping seat (11). The cam (13) is matched with the clamping seat (11). A grip (14) is installed at the bottom of the cam (13). Both ends of the roller (9) are rotatably installed between the clamping seats (11) and the fixed seats (10) of the two side plates (8). Threaded holes are provided on both the cam (13) and the guide groove (12). A fixing bolt (15) is sequentially screwed with the cam (13) and the guide groove (12). The cam (13) and the guide groove (12) are fixedly connected through the fixing bolt (15).

2. The height-adjustable belt idler for mining according to claim 1, wherein: The gear set is composed of a first gear (3) and a second gear (4) meshed horizontally side by side. The first gears (3) between the two support columns (2) are fixedly connected through a transmission shaft (7). The second gear (4) is rotatably installed on the support column (2). The output shaft of the motor (6) is fixedly connected with the first gear (3).

3. The height-adjustable belt idler for mining according to claim 1, characterized in that: A chute is provided in the support column (2). The support frame (5) is slidably installed in the chute of the support column (2).

4. The height-adjustable belt idler for mining according to claim 3, characterized in that: The support frame (5) is rectangular. The middle part of the support frame (5) is hollow. Racks are fixedly installed on both sides of the middle part of the support frame (5). The racks on both sides of the middle part of the support frame (5) are respectively meshed with the first gear (3) and the second gear (4).