Combustion particle feeder with filling function
By designing a combustion pellet feeder with guide rail frame, conveying roller and vibration mechanism, the problems of low efficiency and inconvenient operation of existing equipment are solved, and automatic filling and efficient feeding are achieved.
Patent Information
- Application Number
- CN202422441672.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing combustion pellet feeding equipment is low efficiency, requires large space and is inconvenient to operate, which increases the work intensity of staff.
A combustion pellet feeder with a filling function is designed, including a guide rail frame, a conveyor roller, a walking frame, a guide plate and a vibration mechanism. The combustion pellets are automatically transported to the feed pipe through a conveyor belt, combining a cam and a vibration mechanism to reduce debris accumulation and improve the smoothness of discharge.
Automatic filling of combustion particles is realized, reducing equipment space occupied, improving feeding efficiency, and reducing operational difficulty and cost.
Smart Images

Figure CN223149607U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of combustion particle feeding, and particularly relates to a combustion particle feeder with a loading function. Background Technique
[0002] Combustion particles are a new type of clean energy, which are processed from waste materials such as plants, wood, crop wastes, etc. through special technologies; combustion particles are widely used in industrial production, civil and commercial fields in the market, such as industrial boilers, hot blast stoves, household heating, hot water supply, and heating in public places, etc.; from the perspective of raw materials, wood chips are one of the common and ideal raw materials for making combustion particles, because they have good physical properties and chemical compositions, such as high calorific value, low humidity, etc., and can reduce the emission of harmful gases when burning, which is environmentally friendly.
[0003] In the prior art, combustion particles are usually stored in a storage bin. When combustion particles need to be added to multiple combustion furnaces, the combustion particles in the storage bin are discharged onto multiple conveyor belts, and then the combustion particles are transported to the feeding pipe through the multiple conveyor belts, so as to achieve the purpose of feeding and provide convenience for fuel addition to the combustion furnace. However, the setting of multiple conveyor belts not only requires a large space, but also brings trouble to the operation of workers. If a single conveyor belt is used for fuel transportation and multiple feeding pipes are arranged on one side of the conveyor belt, at this time, workers need to manually shovel the combustion particles on the conveyor belt into the feeding pipe, which increases the working intensity of workers and reduces the fuel transportation efficiency at the same time.
[0004] Therefore, a combustion particle feeder with a loading function is needed to solve the problems of slow feeding efficiency of combustion particles and inconvenience to the operation of workers in the prior art. Content of the Utility Model
[0005] The purpose of the utility model is to provide a combustion particle feeder with a loading function to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A combustion particle feeder with a loading function, including a guide rail frame, and further including:
[0007] Conveyor rollers, two conveyor rollers are provided and are symmetrically distributed and rotatably installed on the inner wall of the guide rail frame. A driving motor coaxially connected to one of the conveyor rollers is fixedly installed on the outer surface of the guide rail frame. A traveling vehicle frame is slidably installed on the top surface of the guide rail frame. Two rotating rollers are rotatably installed on the inner wall of the traveling vehicle frame. A conveyor belt is rotatably sleeved between the two conveyor rollers and the rotating rollers. A plurality of idler rollers are rotatably installed on the inner walls of the guide rail frame and the traveling vehicle frame. The idler rollers are located between the conveyor belts. A feed box is fixed to one side of the traveling vehicle frame. A guide plate is fixed to the inner wall of the feed box corresponding to the conveyor belt. A discharge pipe is fixed to the lower end of one side of the feed box corresponding to the guide plate;
[0008] L-shaped fixing seat, the L-shaped fixing seat is fixed to the outer surface of the traveling vehicle frame. A rotating shaft is rotatably connected to the surface of the L-shaped fixing seat. One end of the rotating shaft is fixed with a cam that cooperates with the discharge pipe. A vibration mechanism is arranged on the outer surface of the traveling vehicle frame corresponding to the cam.
[0009] It should be noted in the solution that the vibration mechanism includes:
[0010] Rack bar, the rack bar is fixed to one side of the guide rail frame. An L-shaped mounting rod is fixed to the outer surface of the traveling vehicle frame. A connecting shaft is rotatably connected to the surface of the L-shaped mounting rod. One end of the connecting shaft is fixed with a second gear. The second gear is meshed and driven with the rack bar. The other end of the connecting shaft is fixed with a turntable. A rotating column is fixed to the surface of the turntable. A rectangular ring is movably sleeved around the rotating column. A movable rod is fixed to the top surface of the rectangular ring. A limiting component cooperating with the movable rod is arranged on one side of the L-shaped mounting rod;
[0011] Connecting rod, the connecting rod is fixed to one side of the movable rod. A rack plate is fixed to the end of the connecting rod. A first gear is fixed to the other end of the rotating shaft. The first gear is meshed and driven with the rack plate.
[0012] Furthermore, it is worth noting that the limiting component includes a rectangular block fixed to the surface of the L-shaped mounting rod. A limiting rod is fixed to the bottom surface of the rectangular block. A fixing block is fixed to the side of the movable rod close to the L-shaped mounting rod. The limiting rod movably penetrates through the fixing block.
[0013] Furthermore, it is necessary to note that two limiting rollers cooperating with the conveyor belt are rotatably installed on both sides of the inner wall of the traveling vehicle frame.
[0014] As a preferred implementation manner, a plurality of feed pipes are arranged on one side of the guide rail frame corresponding to the discharge pipe.
[0015] As a preferred implementation manner, the two rotating rollers are vertically distributed in the traveling vehicle frame.
[0016] Compared with the prior art, a combustion particle feeder with a loading function provided by the present utility model has at least the following beneficial effects:
[0017] (1) Through the arrangement of structures such as a guide rail frame, idler rollers, a walking vehicle frame, a material guiding plate, and a discharge pipe, the conveyor belt can move the discharge pipe to the feeding pipe in sequence through the walking vehicle frame while conveying fuel, thus realizing the function of automatic loading of combustion particles, facilitating the operation of workers and improving the feeding efficiency. During the movement of the walking vehicle frame, through cooperation with the vibration mechanism, the cam rotates, causing the discharge pipe to vibrate, thereby reducing the accumulation of debris and impurities on the material guiding plate and the discharge pipe and improving the smoothness of discharging.
[0018] (2) The side of the conveyor belt is limited by two limit rollers, and the fixed block is limited by the limit rod, so that the movable rod moves vertically, improving the stability of the movable rod during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 is Figure 1 an enlarged schematic diagram of part A in
[0021] Figure 3 is a schematic diagram of a partial structure of the present utility model;
[0022] Figure 4 is a schematic diagram of the vibration mechanism structure of the present utility model.
[0023] In the figure: 1, guide rail frame; 2, feeding pipe; 3, walking vehicle frame; 4, discharge pipe; 5, rack bar; 6, driving motor; 7, conveying roller; 8, conveyor belt; 9, feeding box; 10, material guiding plate; 11, limit roller; 12, idler roller; 13, rotating roller; 14, L-shaped fixing seat; 15, rack plate; 16, rotating shaft; 17, fixed block; 18, first gear; 19, connecting rod; 20, movable rod; 21, rotating column; 22, rectangular ring; 23, turntable; 24, second gear; 25, connecting shaft; 26, limit rod; 27, L-shaped mounting rod; 28, rectangular block; 29, cam. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-4 , the present utility model provides a combustion particle feeder with a filling function, including a guide rail frame 1, and further including:
[0026] Conveyor rollers 7, two conveyor rollers 7 are provided and are symmetrically distributed and rotatably installed on the inner wall of the guide rail frame 1. A driving motor 6 coaxially connected to one of the conveyor rollers 7 is fixedly installed on the outer surface of the guide rail frame 1. A traveling vehicle frame 3 is slidably installed on the top surface of the guide rail frame 1. Two rotating rollers 13 are rotatably installed on the inner wall of the traveling vehicle frame 3. A conveyor belt 8 is rotatably sleeved between the two conveyor rollers 7 and the rotating rollers 13. A plurality of idler rollers 12 are rotatably installed on the inner walls of the guide rail frame 1 and the traveling vehicle frame 3. The idler rollers 12 are located between the conveyor belts 8. A feeding box 9 is fixed on one side of the traveling vehicle frame 3. A guide plate 10 corresponding to the conveyor belt 8 is fixedly installed on the inner wall of the feeding box 9. A discharge pipe 4 corresponding to the guide plate 10 is fixedly installed at the lower end of one side of the feeding box 9;
[0027] L-shaped fixing seat 14, the L-shaped fixing seat 14 is fixed on the outer surface of the traveling vehicle frame 3. A rotating shaft 16 is rotatably connected to the surface of the L-shaped fixing seat 14. One end of the rotating shaft 16 is fixed with a cam 29 that cooperates with the discharge pipe 4. A vibration mechanism is arranged on the outer surface of the traveling vehicle frame 3 corresponding to the cam 29.
[0028] It should be noted that the traveling vehicle frame 3 includes four wheels and a driving member installed therein, so that the traveling vehicle frame 3 can move on the guide rail frame 1. The wheels are all stuck on the guide rail frame 1. The two wheels on one side are connected by a transmission shaft, so as to maintain the stability of the movement of the traveling vehicle frame 3. The driving member includes a motor, a transmission gear and a bevel gear that provide power. The bevel gear is fixedly installed at the output end of the motor, and the transmission gear is fixedly sleeved on the outer surface of the transmission shaft, so as to provide power for the horizontal movement of the traveling vehicle frame 3. In addition, a protective shell is sleeved outside the motor, the transmission gear and the bevel gear to reduce the entry of impurities; the guide plate 10 is inclined in the feeding box 9; the idler rollers 12 are also inclined, so that when the combustion particles are on the conveyor belt 8, the conveyor belt 8 is pressed down by gravity, so that the bottom surface of the conveyor belt 8 fits the idler rollers 12, and at the same time the middle part of the conveyor belt 8 sags, so that the conveyor belt 8 will not splash the combustion particles during transportation.
[0029] Furthermore, as shown in Figure 2 and Figure 4 , it is specifically noted that the vibration mechanism includes:
[0030] The rack bar 5 is fixed to one side of the guide rail frame 1. An L-shaped mounting rod 27 is fixed to the outer surface of the traveling vehicle frame 3. A connecting shaft 25 is rotatably connected to the surface of the L-shaped mounting rod 27. A second gear 24 is fixed to one end of the connecting shaft 25. The second gear 24 is in meshing transmission with the rack bar 5. A turntable 23 is fixed to the other end of the connecting shaft 25. A rotating column 21 is fixed to the surface of the turntable 23. A rectangular ring 22 is movably sleeved around the rotating column 21. A movable rod 20 is fixed to the top surface of the rectangular ring 22. A limiting component matched with the movable rod 20 is arranged on one side of the L-shaped mounting rod 27;
[0031] A connecting rod 19 is fixed to one side of the movable rod 20. A rack plate 15 is fixed to the end of the connecting rod 19. A first gear 18 is fixed to the other end of the rotating shaft 16. The first gear 18 is in meshing transmission with the rack plate 15.
[0032] Furthermore, as Figure 2 shown, specifically, the limiting component includes a rectangular block 28 fixed to the surface of the L-shaped mounting rod 27. A limiting rod 26 is fixed to the bottom surface of the rectangular block 28. A fixed block 17 is fixed to the side of the movable rod 20 close to the L-shaped mounting rod 27. The limiting rod 26 movably penetrates through the fixed block 17.
[0033] It should be noted that the limiting rod 26 limits the fixed block 17, so that the movable rod 20 moves vertically, improving the stability of the movable rod 20 during movement.
[0034] Furthermore, as Figure 1 and Figure 3 shown, specifically, limiting rollers 11 matched with the conveyor belt 8 are rotatably installed on both sides of the inner wall of the traveling vehicle frame 3. The sides of the conveyor belt 8 are limited by the two limiting rollers 11; A plurality of feed pipes 2 corresponding to the discharge pipe 4 are arranged on one side of the guide rail frame 1. The two rotating rollers 13 are distributed vertically in the traveling vehicle frame 3. The conveyor belt 8 crosses through between the two rotating rollers 13.
[0035] This solution has the following working process: The storage bin for combustion particles is located at the upper end of one side of the conveyor belt 8. Then, the combustion particles are discharged onto the conveyor belt 8. By starting the drive motor 6, the conveyor belt 8 is driven to rotate by the conveying roller 7. At the same time, the walking frame 3 is started, so that the walking frame 3 moves horizontally on the guide rail frame 1. The staff operates the walking frame 3 to move the discharge pipe 4 to the feeding pipe 2 in sequence. When the rotating conveyor belt 8 drives the combustion particles past the rotating roller 13, the combustion particles fall onto the guide plate 10 and then are discharged from the discharge pipe 4 and thus enter the feeding pipe 2, facilitating the filling process of multiple combustion furnaces. The device requires less space, reduces the feeding cost, and brings convenience to the operation of the staff. When the walking frame 3 moves, it drives the second gear 24 to roll on the rack bar 5, thereby driving the turntable 23 to rotate. The turntable 23 drives the rotating column 21 to rotate, thereby squeezing the rectangular ring 22, causing the movable rod 20 to move up and down reciprocally. Thus, the rack plate 15 is driven to move up and down reciprocally through the connecting rod 19, driving the first gear 18 to rotate, and further driving the rotating shaft 16 to rotate, causing the cam 29 to rotate and slightly squeeze the discharge pipe 4, so that the discharge pipe 4 vibrates, reducing the accumulation of combustion particle debris and impurities on the guide plate 10 and the discharge pipe 4 and making the discharge smoother.
[0036] The drive motor 6 can be purchased on the market. The drive motor 6 is equipped with a power supply, which is a mature technology in this field and has been fully disclosed. Therefore, it will not be repeated in the specification.
[0037] The above is only the specific implementation manner of this application, but the protection scope of this application is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in this application, and all should be covered by the protection scope of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claimed rights.
[0038] Finally: The above is only the preferred embodiment of the present utility model and is not used to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A combustion particle feeder with a loading function, including a guide rail frame (1), characterized in that, Further included are: Conveyor rollers (7), two conveyor rollers (7) are provided and symmetrically distributed and rotatably installed on the inner wall of the guide rail frame (1). A driving motor (6) coaxially connected to one of the conveyor rollers (7) is fixedly installed on the outer surface of the guide rail frame (1). A walking vehicle frame (3) is slidably installed on the top surface of the guide rail frame (1). Two rotating rollers (13) are rotatably installed on the inner wall of the walking vehicle frame (3). A conveyor belt (8) is rotatably sleeved between the two conveyor rollers (7) and the rotating rollers (13). A plurality of supporting rollers (12) are rotatably installed on the inner walls of the guide rail frame (1) and the walking vehicle frame (3). The supporting rollers (12) are located between the conveyor belts (8). A feeding box (9) is fixed to one side of the walking vehicle frame (3). A guiding plate (10) corresponding to the conveyor belt (8) is fixedly installed on the inner wall of the feeding box (9). A discharging pipe (4) corresponding to the guiding plate (10) is fixedly installed at the lower end of one side of the feeding box (9); An L-shaped fixing seat (14), the L-shaped fixing seat (14) is fixed to the outer surface of the walking vehicle frame (3). A rotating shaft (16) is rotatably connected to the surface of the L-shaped fixing seat (14). A cam (29) cooperating with the discharging pipe (4) is fixed to one end of the rotating shaft (16). A vibration mechanism is arranged on the outer surface of the walking vehicle frame (3) corresponding to the cam (29).
2. The fuel pellet feeder with a loading function according to claim 1, wherein: The vibration mechanism includes: A rack bar (5), the rack bar (5) is fixed to one side of the guide rail frame (1). An L-shaped mounting rod (27) is fixed to the outer surface of the walking vehicle frame (3). A connecting shaft (25) is rotatably connected to the surface of the L-shaped mounting rod (27). A second gear (24) is fixed to one end of the connecting shaft (25). The second gear (24) is meshed and driven with the rack bar (5). A turntable (23) is fixed to the other end of the connecting shaft (25). A rotating column (21) is fixed to the surface of the turntable (23). A rectangular ring (22) is movably sleeved around the rotating column (21). A movable rod (20) is fixed to the top surface of the rectangular ring (22). A limiting component cooperating with the movable rod (20) is arranged on one side of the L-shaped mounting rod (27); A connecting rod (19), the connecting rod (19) is fixed to one side of the movable rod (20). A rack plate (15) is fixed to the end of the connecting rod (19). A first gear (18) is fixed to the other end of the rotating shaft (16). The first gear (18) is meshed and driven with the rack plate (15).
3. The fuel pellet feeder with a loading function according to claim 2, wherein: The limiting component includes a rectangular block (28) fixed to the surface of the L-shaped mounting rod (27). A limiting rod (26) is fixed to the bottom surface of the rectangular block (28). A fixing block (17) is fixed to the side of the movable rod (20) close to the L-shaped mounting rod (27). The limiting rod (26) movably penetrates through the fixing block (17).
4. A combustion particle feeder with a filling function according to claim 1, characterized in that: Limiting rollers (11) cooperating with the conveyor belt (8) are rotatably installed on both sides of the inner wall of the walking vehicle frame (3).
5. A combustion particle feeder with a filling function according to claim 1, characterized in that: A plurality of feeding pipes (2) are arranged on one side of the guide rail frame (1) corresponding to the discharging pipe (4).
6. A combustion particle feeder with a loading function according to claim 1, characterized in that: The two rotating rollers (13) are vertically distributed in the walking vehicle frame (3).