Aluminum ingot processing station conversion device
By designing a multi-station conversion device, combining the conveying mechanism and an automated clamping system, the existing aluminum ingot processing efficiency and high labor intensity are solved, and efficient automatic processing of aluminum ingots is achieved.
Patent Information
- Application Number
- CN202422094437.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing aluminum ingot processing device has only one station, which requires manual loading and unloading, resulting in low processing efficiency and high labor intensity for workers.
Design an aluminum ingot processing station conversion device, which includes multi-station conversion processing and automatic loading and unloading functions, and uses components such as conveying mechanism, hydraulic rod, electric push rod and clamp to realize the automatic operation of aluminum ingots.
Multi-station conversion processing is realized, which reduces workers' labor intensity, improves processing efficiency, and improves processing stability through clamping stability and limiting structure.
Smart Images

Figure CN223149673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum ingot processing, and more specifically, it relates to a device for converting processing stations of aluminum ingots. Background Technique
[0002] Aluminum is a silver-white metal, ranking third in the earth's crust after oxygen and silicon. Aluminum has a relatively low density, only 34.61% of iron and 30.33% of copper, so it is also called a light metal. Aluminum is the non-ferrous metal with the second highest production and consumption in the world after steel. The density of aluminum is only 2.7103 g / cm3, about 1 / 3 of the density of steel, copper or brass. Due to the light weight of aluminum, it is often used in the manufacture of land, sea and air transportation tools such as cars, trains, subways, ships, airplanes, rockets and spaceships to reduce the self-weight and increase the load.
[0003] During the processing of aluminum ingots, sometimes it is necessary to engrave patterns on the surface of the aluminum ingots for subsequent processing. However, the current aluminum ingot processing device has only one processing station during use, and workers need to manually load and unload the materials. After processing, they need to take it down again, resulting in low processing efficiency of aluminum ingots. At the same time, manual loading and unloading increases the labor intensity of workers, making them prone to fatigue and affecting the processing efficiency. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a device for converting processing stations of aluminum ingots, which has the characteristics of multi-station conversion processing and automatic loading and unloading.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides a device for converting the processing station of aluminum ingots, which comprises a bottom plate. Four corners of the top of the bottom plate are fixedly connected with fixing rods. The tops of the four fixing rods are fixedly connected with the same top plate. A through groove is formed in the top of the top plate. A first conveying mechanism body is arranged in the through groove. The outer side of the first conveying mechanism body is fixedly connected with a plurality of worktables through a plurality of supporting blocks. One side of the top of the top plate is fixedly connected with a bracket. A first hydraulic rod is arranged through the bracket. The bottom of the first hydraulic rod is fixedly connected with a printing table. One side of the top of the bottom plate is fixedly connected with a first groove rack through a supporting rod. A second conveying mechanism body is arranged in the first groove rack. One side of the top plate is fixedly connected with a second groove rack. A third conveying mechanism body is arranged in the second groove rack. Two fixing strips are fixedly connected to the top of the top plate and the top of the second groove rack respectively. The tops of the four fixing strips are fixedly connected with the same ring rack. Two sliding sleeves are movably sleeved on the ring rack. The opposite sides of the two sliding sleeves are fixedly connected with the same supporting plate. A second hydraulic rod is arranged through the ring rack. One end of the second hydraulic rod is fixedly connected to one side of the supporting plate. A first electric push rod is arranged through the supporting plate. One end of the first electric push rod is fixedly connected with a movable frame. Second electric push rods are arranged through both sides of the movable frame. One ends of the two second electric push rods are fixedly connected with clamping plates.
[0008] When using a device for converting the processing station of aluminum ingots with the technical solution of the present application, through the settings of the top plate, the first conveying mechanism body and the worktables, multiple worktables can be driven to move synchronously, so as to move the processed aluminum ingots away, and the unprocessed aluminum ingots are moved below the printing table for processing, achieving the effect of multi-station conversion processing. Through the combined action of the second conveying mechanism body, the third conveying mechanism body, the ring rack, the movable frame and the clamping plates, the automatic feeding and discharging of aluminum ingots can be completed, reducing the labor intensity of workers and improving the processing efficiency.
[0009] Further, universal wheels are fixedly connected to four corners of the bottom of the bottom plate, and both sides of the top plate are designed to be arc-shaped.
[0010] Further, a controller is arranged on the other side of the top plate.
[0011] Further, anti-slip pads are fixedly connected to the opposite sides of the two clamping plates.
[0012] Further, two sliding grooves are formed in the top and bottom of the top plate respectively. The structures of the multiple worktables are the same. Two sliding blocks are fixedly connected to both sides of the bottom of the worktable. The two sliding blocks are respectively slidably connected in the two sliding grooves.
[0013] (3) Beneficial effects
[0014] In summary, the utility model has the following beneficial effects:
[0015] 1. Through the settings of the top plate, the first conveyor mechanism body, and the workbench, multiple workbenches can be driven to move synchronously, so as to remove the processed aluminum ingots, and move the unprocessed aluminum ingots under the printing table for processing, achieving the effect of multi-station conversion processing. Through the combined action of the second conveyor mechanism body, the third conveyor mechanism body, the ring frame, the movable frame, and the clamping plate, the automatic loading and unloading of aluminum ingots can be completed, reducing the labor intensity of workers and improving the processing efficiency;
[0016] 2. By setting the anti-slip pad, the clamping stability of the aluminum ingot is improved. By setting the chute and the slider, the movement of the workbench can be limited and its stability can be improved at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for description in the specific embodiments or the prior art. Obviously, the following drawings are only one embodiment of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a front view structural schematic diagram of the present invention;
[0019] Figure 2 is Figure 1 a partial sectional view structural schematic diagram of the workbench in
[0020] Figure 3 is Figure 1 an enlarged structural schematic diagram of the movable frame in
[0021] The reference signs in the drawings are:
[0022] 1. Bottom plate; 2. Universal wheel; 3. Fixed rod; 4. Top plate; 5. Controller; 6. Through groove; 7. First conveyor mechanism body; 8. Workbench; 9. Chute; 10. Slider; 11. Bracket; 12. First hydraulic rod; 13. Printing table; 14. First trough frame; 15. Second conveyor mechanism body; 16. Second trough frame; 17. Third conveyor mechanism body; 18. Fixed strip; 19. Ring frame; 20. Sliding sleeve; 21. Support plate; 22. Second hydraulic rod; 23. First electric push rod; 24. Movable frame; 25. Second electric push rod; 26. Clamping plate; 27. Anti-slip pad. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the technical solutions in the specific embodiments of the present utility model will be clearly and completely described below to further elaborate the present utility model. Obviously, the described specific embodiments are only a part of the embodiments of the present utility model, rather than all the styles.
[0024] Embodiment:
[0025] The following will further elaborate on the present utility model in conjunction with the attached Figures 1-3 drawings.
[0026] Please refer to Figures 1-3 , the present utility model provides a technical solution: an aluminum ingot processing station conversion device, including a bottom plate 1. Four corners of the top of the bottom plate 1 are fixedly connected with fixed rods 3. The tops of the four fixed rods 3 are fixedly connected with the same top plate 4. A through groove 6 is opened on the top of the top plate 4. A first conveyor mechanism body 7 is arranged in the through groove 6. The outer side of the first conveyor mechanism body 7 is fixedly connected with a plurality of workbenches 8 through a plurality of support blocks. Through the settings of the top plate 4, the first conveyor mechanism body 7 and the workbenches 8, a plurality of workbenches 8 can be driven to move synchronously, so as to remove the processed aluminum ingots, and the unprocessed aluminum ingots are moved under the printing table 13 for processing, achieving the effect of multi-station conversion processing. One side of the top of the top plate 4 is fixedly connected with a bracket 11. A first hydraulic rod 12 is penetrated through the bracket 11. The bottom of the first hydraulic rod 12 is fixedly connected with a printing table 13. One side of the top of the bottom plate 1 is fixedly connected with a first trough rack 14 through a support rod. A second conveyor mechanism body 15 is arranged in the first trough rack 14. One side of the top plate 4 is fixedly connected with a second trough rack 16. A third conveyor mechanism body 17 is arranged in the second trough rack 16. Two fixing strips 18 are fixedly connected to the top of the top plate 4 and the top of the second trough rack 16 respectively. The tops of the four fixing strips 18 are fixedly connected with the same ring rack 19. Two sliding sleeves 20 are movably sleeved on the ring rack 19. The opposite sides of the two sliding sleeves 20 are fixedly connected with the same support plate 21. A second hydraulic rod 22 is penetrated through the ring rack 19. One end of the second hydraulic rod 22 is fixedly connected to one side of the support plate 21. A first electric push rod 23 is penetrated through the support plate 21. One end of the first electric push rod 23 is fixedly connected with a movable frame 24. Two second electric push rods 25 are penetrated through both sides of the movable frame 24. One end of each of the two second electric push rods 25 is fixedly connected with a clamping plate 26. Through the combined action of the second conveyor mechanism body 15, the third conveyor mechanism body 17, the ring rack 19, the movable frame 24 and the clamping plates 26, the automatic feeding and discharging of aluminum ingots can be completed, reducing the labor intensity of workers and improving the processing efficiency.
[0027] Specifically, universal wheels 2 are fixedly connected to the four corners of the bottom of the bottom plate 1. Both sides of the top plate 4 are designed to be arc-shaped. A controller 5 is arranged on the other side of the top plate 4. Anti-slip pads 27 are fixedly connected to the opposite sides of the two clamping plates 26.
[0028] By adopting the above technical solution, the controller 5 can be a conventional known device for controlling computers and the like. The controller 5 is electrically connected to the first conveyor body 7, the second conveyor body 15, the third conveyor body 17, the first hydraulic rod 12, the second hydraulic rod 22, the first electric push rod 23 and the second electric push rod 25 through wires. By setting the anti-slip pad 27, the clamping stability of the aluminum ingot is improved.
[0029] Specifically, two sliding grooves 9 are provided at the top and bottom of the top plate 4. The structures of the plurality of worktables 8 are the same. Both sides of the bottom of the worktable 8 are fixedly connected with sliders 10, and the two sliders 10 are respectively slidably connected in the two sliding grooves 9.
[0030] By adopting the above technical solution, by setting the sliding groove 9 and the slider 10, the movement of the worktable 8 can be limited, and at the same time, its stability is improved.
[0031] The working principle of the present utility model is as follows: When in use, the device is connected to an external power supply. The aluminum ingot to be processed is placed on the worktable 8 below the printing table 13 and on the third conveyor body 17. The first hydraulic rod 12 extends to push the printing table 13 downwards. The printing table 13 prints the aluminum ingot above the worktable 8. During the printing process, the second hydraulic rod 22 extends to push the support plate 21 to move. The support plate 21 drives the movable frame 24 to move above the third conveyor body 17. The first electric push rod 23 extends to push the movable frame 24 downwards, so that both sides of the bottom of the movable frame 24 are respectively located on both sides of the aluminum ingot. The second electric push rod 25 extends to push the clamping plate 26 to move, and clamps and fixes the aluminum ingot;
[0032] The first electric push rod 23 contracts to drive the movable frame 24 to reset. The second hydraulic rod 22 contracts to drive the support plate 21 to move, and moves the movable frame 24 above the worktable 8. The first electric push rod 23 extends to make the aluminum ingot fall on the worktable 8. The second electric push rod 25 contracts to drive the clamping plate 26 to separate from the aluminum ingot. Then the movable frame 24 resets. After the printing is completed, the printing table 13 rises and resets. The first conveyor body 7 drives the worktable 8 to move, and moves the aluminum ingot to be processed below the printing table 13. Repeat the above operations for automatic processing. When the worktable 8 moves to one side of the top plate 4 and tilts, the processed aluminum ingot falls on the second conveyor body 15. The second conveyor body 15 works to convey it away, so as to achieve automatic feeding, processing and discharging operations, and improve the processing efficiency of the aluminum ingot.
[0033] This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications without creative contributions to this embodiment according to needs after reading this specification, but as long as it is within the scope of the claims of the present utility model, it is protected by the patent law.
Claims
1. An aluminum ingot processing station conversion device, comprising a bottom plate (1), characterized in that: At the four corners of the top of the bottom plate (1), there are fixedly connected fixing rods (3). The tops of the four fixing rods (3) are fixedly connected to the same top plate (4). A through groove (6) is formed in the top of the top plate (4). A first conveyor mechanism body (7) is arranged in the through groove (6). The outer side of the first conveyor mechanism body (7) is fixedly connected with a plurality of workbenches (8) through a plurality of support blocks. On one side of the top of the top plate (4), there is fixedly connected a bracket (11). A first hydraulic rod (12) is penetrated through the bracket (11). The bottom of the first hydraulic rod (12) is fixedly connected with a printing table (13). On one side of the top of the bottom plate (1), a first groove frame (14) is fixedly connected through a support rod. A second conveyor mechanism body (15) is arranged in the first groove frame (14). On one side of the top plate (4), a second groove frame (16) is fixedly connected. A third conveyor mechanism body (17) is arranged in the second groove frame (16). Two fixing strips (18) are fixedly connected to the top of the top plate (4) and the top of the second groove frame (16). The tops of the four fixing strips (18) are fixedly connected to the same ring frame (19). Two sliding sleeves (20) are movably sleeved on the ring frame (19). The opposite sides of the two sliding sleeves (20) are fixedly connected to the same support plate (21). A second hydraulic rod (22) is penetrated through the ring frame (19). One end of the second hydraulic rod (22) is fixedly connected to one side of the support plate (21). A first electric push rod (23) is penetrated through the support plate (21). One end of the first electric push rod (23) is fixedly connected with a movable frame (24). Second electric push rods (25) are penetrated through both sides of the movable frame (24). One end of each of the two second electric push rods (25) is fixedly connected with a clamping plate (26).
2. The aluminum ingot processing station conversion device according to claim 1, wherein: Universal wheels (2) are fixedly connected to the four corners of the bottom of the bottom plate (1). Both sides of the top plate (4) are designed to be arc-shaped.
3. The aluminum ingot processing station conversion device according to claim 1, characterized in that: A controller (5) is arranged on the other side of the top plate (4).
4. A device for converting aluminum ingot processing workstations according to claim 1, characterized in that: Anti-slip pads (27) are fixedly connected to the opposite sides of the two clamping plates (26).
5. The aluminum ingot processing station conversion device according to claim 1, characterized in that: Two sliding grooves (9) are formed in the top and bottom of the top plate (4). The structures of the plurality of workbenches (8) are the same. Both sides of the bottom of the workbench (8) are fixedly connected with sliding blocks (10). The two sliding blocks (10) are respectively slidably connected in the two sliding grooves (9).