Automatic hose arranging machine for hose production

By designing an automatic pipe discharge machine, using servo motor to drive the transmission system and grab components, the precise arrangement and stable feeding of hoses are achieved, solving the problem of inefficient traditional manual arrangement and improving production efficiency and accuracy.

CN223149687UActive Publication Date: 2025-07-25SUZHOU TONGCHAN LIXING PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202422483290.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-25
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Traditional hose arrangement relies on manual operation, is inefficient and prone to errors, and is difficult to meet the efficient requirements of modern industrial production.

Method used

An automatic pipe discharge machine including moving parts, support components, positioning slide rails, moving beams, clamps, transmission gears and servo motors is designed. Through the servo motor driving the transmission shaft and transmission gear, the precise reciprocating movement of the moving beam is realized, and the gripping components are combined to carry out stable material collection and feeding.

Benefits of technology

It improves the accuracy and production efficiency of hose arrangement, adapts to hoses of different diameters, reduces manual operation, and improves the durability and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223149687U_ABST
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Abstract

The utility model relates to the technical field of hose production, in particular to an automatic hose racking machine for hose production, which comprises a moving part and a support component, the moving part is arranged on the support component, positioning slide rails are symmetrically arranged in a positioning groove of the moving part, moving beams are respectively arranged on the positioning slide rails in a sliding manner, and the two groups of moving beams are matched and connected in a sliding manner. The bottom ends of the moving beams are provided with multiple sets of clamping pieces at equal intervals, every two clamping pieces located on the two sets of moving beams are arranged in a matched mode, the fixing grooves are formed in the adjacent ends, the adjacent ends of the two sets of moving beams are provided with mounting grooves, spur racks are arranged in the mounting grooves of the moving beams, transmission shafts are rotationally arranged in inner holes of the moving pieces, and transmission gears are coaxially arranged on the transmission shafts. The transmission gear is in meshing transmission connection with two groups of transmission shafts, the other ends of the transmission shafts are coaxially arranged on a servo motor, and the servo motor is arranged on a moving part; the grabbing assembly is arranged on the supporting assembly, and the grabbing assembly is used for grabbing the hose; the production efficiency is improved, and the pipe arranging precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hose production, in particular to an automatic hose laying machine for hose production. Background Art

[0002] In modern industrial production, hoses are widely used in many industries, such as automobile manufacturing, chemical industry, food processing, etc., due to their lightness, flexibility, and pressure resistance. Hoses need to be precisely arranged and sorted during the production process to facilitate subsequent packaging, storage, and transportation. Traditional hose arrangement work mainly relies on manual operation, which is not only inefficient but also prone to errors. Especially when faced with a large number of hoses, the workload of manual arrangement is huge and it is difficult to meet the high-efficiency requirements of modern industrial production. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides an automatic tube laying machine for hose production which improves production efficiency and increases tube laying accuracy.

[0004] The utility model discloses an automatic tube laying machine for producing hoses, comprising:

[0005] A moving part and a supporting assembly, the moving part is arranged on the supporting assembly, positioning rails are symmetrically arranged in the positioning groove of the moving part, moving beams are slidably arranged on the positioning rails, two groups of moving beams are slidably connected, a plurality of groups of clamping parts are equidistantly arranged at the bottom end of the moving beam, a fixing groove is arranged on the clamping part, the clamping parts on the two groups of moving beams are arranged in groups of two, the fixing grooves are at adjacent ends, mounting grooves are arranged at adjacent ends of the two groups of moving beams, a spur rack is arranged in the mounting groove of the moving beam, a transmission shaft is rotatably arranged in the inner hole of the moving part, a transmission gear is coaxially arranged on the transmission shaft, the transmission gear is meshed and transmission-connected with the two groups of transmission shafts, the other end of the transmission shaft is coaxially arranged on the servo motor, and the servo motor is arranged on the moving part;

[0006] The grabbing assembly is arranged on the supporting assembly and is used for grabbing the hose.

[0007] Furthermore, the supporting assembly includes a fixing part and a driving assembly, threaded rods are rotatably arranged in two groups of positioning holes of the fixing part, the two groups of threaded rods are respectively arranged in two groups of threaded through holes of the moving part, a plurality of groups of supporting legs are arranged at the bottom end of the fixing part, the driving assembly is arranged on the fixing part, and the driving assembly is used to provide displacement power for the moving part.

[0008] Preferably, the drive assembly includes a drive motor disposed on a fixing member, a driving gear is coaxially disposed on an output end of the drive motor, a driven gear is coaxially disposed on the threaded rod, and the driving gear is meshingly connected with the two sets of driven gears.

[0009] Further, an isolator is provided on the fixing member, and the driving gear and the two groups of driven gears are both arranged in the inner cavity of the isolator.

[0010] Preferably, the grasping assembly includes an auxiliary member arranged at one end of the fixing member. A plurality of cylinders are arranged on the auxiliary member. An installation assembly is arranged at the output ends of the plurality of cylinders. A plurality of installation members are equidistantly arranged on the installation assembly. The number and positions of the installation members correspond one by one to the plurality of clamping members on the moving beam. Two grasping members are symmetrically and rotatably arranged on the installation member, and a first spring is arranged on the two grasping members.

[0011] Further, a notch is arranged at the bottom end of the grasping end of the grasping member. The opening size of the notch is smaller than the diameter of the hose when the two grasping members are not under external force.

[0012] Preferably, the installation assembly includes a conduction member arranged at the output ends of the plurality of cylinders. A plurality of piston columns are slidably arranged equidistantly on the conduction member. The installation member is arranged on the piston column. A second spring is arranged on the piston column, and the other end of the second spring is arranged on the conduction member.

[0013] Further, a limiting member is arranged at one end of the piston column, and the limiting member and the piston column are connected by bolt cooperation.

[0014] Preferably, a chamfer is arranged on the grasping member.

[0015] Further, the conduction member is slidably connected with the support leg in cooperation.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the positioning slide rails symmetrically arranged in the positioning groove of the moving member, the straightness and parallelism of the moving beam during sliding are ensured, and the position accuracy of the clamping member during movement is improved. The meshing transmission connection between the transmission gear and the two groups of straight racks enables the two groups of moving beams to move synchronously in the reverse direction. The plurality of clamping members equidistantly arranged at the bottom end of the moving beam can adjust the position of the hose as needed to adapt to hoses of different diameters. By driving the transmission shaft through the servo motor and through the cooperation of the transmission gear and the straight rack, the moving beam can perform precise reciprocating motion on the positioning slide rail. The support assembly provides displacement power for the moving member to feed the hose, and the grasping assembly enables stable material taking of the hose. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the front view structural schematic diagram of the present utility model;

[0018] Figure 2 is the axonometric structural schematic diagram of the present utility model;

[0019] Figure 3 is the bottom view structural schematic diagram of the present utility model;

[0020] Figure 4It is a schematic diagram of the parts structure of the utility model;

[0021] Markings in the accompanying drawings: 1. moving part; 2. positioning slide rail; 3. moving beam; 4. clamping part; 5. spur rack; 6. transmission shaft; 7. transmission gear; 8. servo motor; 9. fixing part; 10. threaded rod; 11. supporting leg; 12. driving motor; 13. driving gear; 14. driven gear; 15. isolating part; 16. auxiliary part; 17. cylinder; 18. mounting part; 19. grabbing part; 20. first spring; 21. conducting part; 22. piston column; 23. second spring; 24. limiting part; 25. bolt. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0023] like Figures 1 to 4 As shown, the automatic pipe laying machine for hose production of the utility model comprises:

[0024] A moving member 1 and a supporting assembly, wherein the moving member 1 is arranged on the supporting assembly, a positioning slide rail 2 is symmetrically arranged in the positioning groove of the moving member 1, and a moving beam 3 is slidably arranged on the positioning slide rail 2, respectively, and two groups of moving beams 3 are slidably connected with each other, and a plurality of groups of clamping members 4 are equidistantly arranged at the bottom end of the moving beam 3, and a fixing groove is arranged on the clamping member 4, and the clamping members 4 located on the two groups of moving beams 3 are arranged in groups of two, and the fixing grooves are at adjacent ends, and mounting grooves are arranged at adjacent ends of the two groups of moving beams 3, and a spur rack 5 is arranged in the mounting groove of the moving beam 3, and a transmission shaft 6 is rotatably arranged in the inner hole of the moving member 1, and a transmission gear 7 is coaxially arranged on the transmission shaft 6, and the transmission gear 7 is meshed and transmission-connected with the two groups of transmission shafts 6, and the other end of the transmission shaft 6 is coaxially arranged on the servo motor 8, and the servo motor 8 is arranged on the moving member 1;

[0025] The grabbing assembly is arranged on the supporting assembly, and the grabbing assembly is used for grabbing the hose; the positioning slide rails 2 symmetrically arranged in the positioning groove of the moving part 1 ensure the straightness and parallelism of the moving beam 3 when sliding, and improve the position accuracy of the clamping part 4 during the movement process; the transmission gear 7 is connected with the meshing transmission of the two sets of spur racks 5, so that the two sets of moving beams 3 move synchronously in the opposite direction; the multiple sets of clamping parts 4 equidistantly arranged at the bottom end of the moving beam 3 can adjust the position of the hose as needed to adapt to hoses of different diameters; the transmission shaft 6 is driven by the servo motor 8, and the cooperation of the transmission gear 7 and the spur rack 5 enables the moving beam 3 to realize precise reciprocating motion on the positioning slide rails 2; the supporting assembly provides displacement power to the moving part 1 to enable the hose to feed the material; the grabbing assembly enables the hose to stably pick up the material.

[0026] like Figures 1 to 4As shown, as a preferred solution, the support assembly includes a fixing member 9 and a driving assembly, and threaded rods 10 are rotatably arranged in two groups of positioning holes of the fixing member 9, and the two groups of threaded rods 10 are respectively arranged in the two groups of threaded through holes of the moving member 1, and multiple groups of supporting legs 11 are arranged at the bottom end of the fixing member 9. The driving assembly is arranged on the fixing member 9, and the driving assembly is used to provide displacement power for the moving member 1. The driving assembly includes a driving motor 12 arranged on the fixing member 9, and a driving gear 13 is coaxially arranged at the output end of the driving motor 12. A driven gear 14 is coaxially arranged on the threaded rod 10, and the driving gear 13 and the two groups of driven gears are arranged. The gear 14 is meshingly connected to the transmission; the threaded rod 10 rotatably set in the two groups of positioning holes of the fixed part 9 cooperates with the two groups of threaded through holes of the moving part 1 to ensure the straightness and parallelism of the moving part 1 during displacement; the meshing transmission connection between the driving gear 13 and the two groups of driven gears 14 ensures the synchronous rotation of the threaded rod 10, thereby improving the synchronization and accuracy of the displacement of the moving part 1; the driving motor 12 is connected to the meshing transmission of the driving gear 13 and the driven gear 14, so that the moving part 1 pulls the hose to drain the pipe, and the fixed part 9 is stably supported by the cooperation of multiple groups of support legs 11.

[0027] like Figures 1 to 4 As shown, as a preferred solution, an isolation member 15 is provided on the fixing member 9, and the driving gear 13 and two sets of driven gears 14 are all arranged in the inner cavity of the isolation member 15; the isolation member 15 effectively protects the transmission component from external dust and impurities, so that the transmission component can still maintain a good working condition in harsh environments, thereby improving the durability of the equipment.

[0028] like Figures 1 to 4As shown in the figure, as a preferred solution, the grasping component includes an auxiliary member 16 provided at one end of the fixing member 9. A plurality of cylinders 17 are provided on the auxiliary member 16. An installation component is provided at the output end of the plurality of cylinders 17. A plurality of installation members 18 are equidistantly arranged on the installation component. The number and positions of the installation members 18 correspond one by one to the plurality of clamping members 4 on the moving beam 3. Two grasping members 19 are symmetrically and rotatably arranged on the installation member 18. A first spring 20 is provided on the two grasping members 19. A notch is provided at the bottom end of the grasping end of the grasping member 19. The opening size of the notch of the two grasping members 19 is slightly smaller than the diameter of the hose under non-external force. A chamfer is provided on the grasping member 19. Through the plurality of cylinders 17 on the auxiliary member 16 provided at one end of the fixing member 9, the height position adjustment of the grasping member 19 when grasping the hose is ensured. The plurality of installation members 18 equidistantly arranged on the installation component correspond one by one to the plurality of clamping members 4 on the moving beam 3, ensuring the stability of the hose during the grasping and placing processes. The first spring 20 provided on the grasping member 19 makes the opening size of the notch slightly smaller than the diameter of the hose under non-external force, ensuring the firmness of the hose when grasped. The design of the first spring 20 enables the grasping member 19 to automatically adjust the opening size when grasping the hose. It should be noted here that when the cylinder drives the grasping member 19 to descend into the hose storage box, the grasping member 19 contacts the hose. Since the opening of the notch is smaller than the diameter of the hose, the grasping member 19 rotates and compresses the first spring 20. When the hose enters the positioning groove of the grasping member, the grasping member 19 is reset by the first spring 20. Then the cylinder 17 drives the grasping member 19 to reset and sends the hose to the clamping member 4.

[0029] As Figures 1 to 4 shown in the figure, as a preferred solution, the installation component includes a conduction member 21 provided at the output end of the plurality of cylinders 17. A plurality of piston columns 22 are slidably arranged equidistantly on the conduction member 21. The installation member 18 is provided on the piston column 22. A second spring 23 is provided on the piston column 22. The other end of the second spring 23 is provided on the conduction member 21. A limiting member 24 is provided at one end of the piston column 22. The limiting member 24 and the piston column 22 are connected by bolts 25 in a mating manner. The conduction member 21 is slidably connected to the support leg 11 in a mating manner. Through the conduction member 21, the plurality of installation members 18 are installed on the output end of the cylinder 17 in a matching manner. Through the piston column 22, the installation member 18 is slidably supported on the conduction member 21. Through the limiting member 24, the movement range of the piston column 22 and the conduction member 21 is limited. Through the bolts 25, the piston column 22 and the conduction member 21 are connected for easy disassembly and assembly. Through the second spring 23, a reset force is provided after the displacement of the piston column 22 and the conduction member 21. By providing the second spring 23 and the piston column 22, buffer protection is provided when the grasping member 19 contacts the hose, reducing the extrusion damage to the hose.

[0030] As Figures 1 to 4 shown in the figure, as a preferred solution, its working process is as follows:

[0031] Place the device at the desired position and adjust it according to the ground conditions to ensure that the device is in a horizontal state. Start the cylinder 17 to drive the conduction part 21 and the piston column 22 to move downward. When the grasping part 19 contacts the hose, since the opening size of the notch on the grasping part 19 is slightly smaller than the diameter of the hose, the grasping part 19 will rotate and compress the first spring 20. When the hose enters the positioning groove of the grasping part 19, the first spring 20 drives the grasping part 19 to reset and firmly clamp the hose. The cylinder 17 acts in the reverse direction to drive the conduction part 21 and the piston column 22 to rise, lifting the hose to an appropriate height. The servo motor 8 drives the transmission shaft 6 to rotate, and the transmission gear 7 on the transmission shaft 6 meshes with the straight rack 5 in the moving beam 3, causing the moving beam 3 to drive the clamping parts 4 arranged in groups to reduce the distance between them and clamp the hose. Then start the driving motor 12, drive the threaded rod 10 to rotate through the meshing of the driving gear 13 and the driven gear 14, and then the threaded rod 10 cooperates with the threaded hole of the moving part 1 to traction and arrange the hose. After reaching the designated position, the servo motor 8 rotates reversely to increase the distance between the two groups of clamping parts 4, disconnecting the connection with the hose. Then the driving motor 12 rotates reversely to reset the moving part 1.

[0032] For the automatic pipe arranging machine for hose production of the present utility model, its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.

[0033] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. Automatic pipe arranging machine for hose production, characterized in that, include: A moving member and a supporting assembly, wherein the moving member is arranged on the supporting assembly, positioning rails are symmetrically arranged in the positioning groove of the moving member, and moving beams are slidably arranged on the positioning rails respectively, and two groups of the moving beams are slidably connected with each other, and a plurality of groups of clamping members are equidistantly arranged at the bottom end of the moving beam, and a fixing groove is arranged on the clamping member, and the clamping members on the two groups of the moving beams are matched and arranged in groups of two, and the fixing grooves are at adjacent ends, and mounting grooves are arranged at adjacent ends of the two groups of the moving beams, and a spur rack is arranged in the mounting groove of the moving beam, and a transmission shaft is rotatably arranged in the inner hole of the moving member, and a transmission gear is coaxially arranged on the transmission shaft, and the transmission gear is meshed and transmission-connected with the two groups of transmission shafts, and the other end of the transmission shaft is coaxially arranged on the servo motor, and the servo motor is arranged on the moving member; A grabbing assembly is arranged on the supporting assembly and is used for grabbing the hose.

2. The automatic pipe arranging machine for hose production according to claim 1, characterized in that, The support assembly includes a fixed part and a driving assembly. Threaded rods are rotatably arranged in two groups of positioning holes of the fixed part. The two groups of threaded rods are respectively arranged in two groups of threaded through holes of the moving part. A plurality of supporting legs are arranged at the bottom end of the fixed part. The driving assembly is arranged on the fixed part. The driving assembly is used to provide displacement power for the moving part.

3. The automatic pipe arranging machine for hose production according to claim 2, characterized in that, The driving assembly comprises a driving motor arranged on a fixing member, a driving gear is coaxially arranged on an output end of the driving motor, a driven gear is coaxially arranged on the threaded rod, and the driving gear is meshed and transmission-connected with two sets of driven gears.

4. The automatic pipe arranging machine for hose production according to claim 3, characterized in that, An isolating piece is arranged on the fixing piece, and the driving gear and two sets of driven gears are arranged in the inner cavity of the isolating piece.

5. The automatic pipe arranging machine for hose production according to claim 2, characterized in that, The grabbing assembly includes an auxiliary part arranged at one end of the fixing part, the auxiliary part is provided with multiple groups of cylinders, the output ends of the multiple groups of cylinders are provided with mounting assemblies, the mounting assembly is provided with multiple groups of mounting parts at equal intervals, the number and positions of the mounting parts correspond one by one to the multiple groups of clamping parts on the moving beam, two groups of grabbing parts are symmetrically rotated on the mounting part, and the two groups of grabbing parts are provided with a first spring.

6. The automatic pipe arranging machine for hose production according to claim 5, characterized in that, The bottom end of the grabbing end of the grabbing member is provided with a notch, and the opening size of the notch of the two groups of grabbing members is smaller than the diameter of the hose when no external force is applied.

7. The automatic pipe arranging machine for hose production according to claim 5, characterized in that, The mounting assembly includes a conductive member arranged at the output ends of multiple groups of cylinders, multiple groups of piston columns are equidistantly slidably arranged on the conductive member, the mounting member is arranged on the piston column, a second spring is arranged on the piston column, and the other end of the second spring is arranged on the conductive member.

8. The automatic pipe arranging machine for hose production according to claim 7, wherein, A limiting piece is arranged at one end of the piston column, and the limiting piece is connected to the piston column by bolts.

9. The automatic pipe arranging machine for hose production according to claim 7, characterized in that, The conductive member is slidably connected with the supporting leg.

10. The automatic pipe arranging machine for hose production according to claim 5, characterized in that, The grabbing piece is provided with a chamfer.