Intelligent control cement air conveying chute
Through the intelligent control system, the wind power and feed rate are adjusted, and the screening component removes large particles, the problem of low efficiency of existing air conveying chutes is solved and the conveying efficiency is improved.
Patent Information
- Application Number
- CN202422063446.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing air conveying chute cannot adjust the wind force and feed rate, resulting in the inability to maximize the conveying efficiency, and large-grained powder affects the conveying efficiency.
It adopts variable frequency blowing equipment, PLC controller, powder flow meter and removable screening assembly to achieve intelligent adaptive adjustment of wind power and feed rate, and remove large particles of powder through screening assembly.
The balance between wind power and feed rate is achieved, the conveying efficiency is improved, and the impact of large-grain powder on the conveying efficiency is avoided.
Smart Images

Figure CN223149729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to an intelligent control cement air conveying chute. Background Technique
[0002] An air conveying chute is used for transporting easily fluidized powdery materials such as cement and fly ash, and is widely used in the conveying of powder materials in industries such as chemical industry, grain, metallurgy, and building materials. The existing air conveying chute is generally formed by connecting an upper box body and a lower box body. A breathable layer is arranged between the upper box body and the lower box body. Air is blown into the lower box body by a dedicated blower and is distributed among the material particles through the breathable layer with dense pores, so that the material undergoes so-called gasification to change the friction angle of the material, so that it forms a flowing state and slides down along the slope to achieve the conveying purpose.
[0003] When the conveying chute is conveying, some larger particles are less affected by the wind force, which will affect the conveying efficiency. Moreover, the conveying efficiency is also related to the size of the wind force and the feeding rate. The output wind force and feeding rate of the existing conveying chute are fixed, and it is inconvenient for the wind force and the feeding rate to reach the balance of the maximum conveying efficiency. When the wind force is large, the wind force will blow the material to the top of the chute, affecting the conveying of the material. When the feeding is excessive and the wind force is small, the wind force is not enough to fluidize the material, resulting in a reduction in the conveying efficiency. Content of the Utility Model
[0004] The utility model provides an intelligent control cement air conveying chute, which has the advantage of automatically adjusting the cement feeding rate and the wind force size, so as to solve the problem that the existing air chute cannot adjust the wind force and the feeding efficiency, and the conveying efficiency cannot reach the maximum.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an intelligent control cement air conveying chute, including a chute body. An air permeable layer that divides the inside of the chute body into a material conveying chamber and an air chamber is installed inside the chute body. A variable-frequency blower device is installed at the rear end of the chute body. The blower device is connected to the air chamber through an air duct. A feeding pipe and a PLC controller are installed at the upper end of the chute body. The feeding pipe is equipped with a feeding speed regulating component and a detachable screening component. A discharging pipe is installed at the front end of the chute body. A powder flowmeter is detachably installed on the discharging pipe.
[0006] As a preferred technical scheme of the utility model, the screening component includes a screening drawer that is detachably installed in the middle of the feeding pipe in an embedded manner, and a screen is installed inside the screening drawer.
[0007] As a preferred technical solution of the present utility model, the feeding pipeline is provided with a disassembly and assembly groove with three-sided openings, the screening drawer is movably connected and fitted with the disassembly and assembly groove, a plurality of disassembly and assembly plates are symmetrically installed at the front end of the screening drawer, the disassembly and assembly plates are provided with fixing holes, and a plurality of disassembly and assembly holes corresponding to the fixing holes are provided on the outer wall of the feeding pipeline.
[0008] As a preferred technical solution of the present utility model, a baffle is installed at the front end of the screening drawer, and the baffle is located above the screen and cooperates with the screen.
[0009] As a preferred technical solution of the present utility model, the feeding speed regulating assembly includes an insertion plate embedded in the bottom of the feeding pipeline, a partition plate is installed in the insertion plate, a feeding chamber and a power chamber are respectively arranged on the front and rear sides of the partition plate, the feeding chamber cooperates with the feeding pipeline, a servo cylinder is installed at the outer end of the insertion plate, the end of the output shaft of the servo cylinder is installed with a movable plate and penetrates through the insertion plate and extends into the feeding chamber and the power chamber, and the movable plate penetrates through the partition plate and is movably connected with the partition plate.
[0010] As a preferred technical solution of the present utility model, sliding grooves are symmetrically arranged on the inner walls of the feeding chamber and the power chamber, and the movable plate is slidably connected with the sliding grooves.
[0011] As a preferred technical solution of the present utility model, the powder flowmeter, the air blowing device and the servo cylinder are all electrically connected to the PLC controller.
[0012] As a preferred technical solution of the present utility model, observation windows are symmetrically installed at both ends of the tank body.
[0013] Compared with the prior art, the present utility model provides an intelligent control cement air slide, which has the following beneficial effects:
[0014] 1. The present utility model can accurately monitor the conveying efficiency of the air slide through the powder flowmeter. When the conveying efficiency decreases, it can intelligently and adaptively adjust the feeding rate and the magnitude of the wind force of the air slide, so that the magnitude of the wind force and the feeding rate reach a balance, thereby improving the conveying efficiency of the air slide.
[0015] 2. The present utility model can remove large-particle powder in the cement powder through the screen in the screening drawer detachably installed on the feeding pipeline, avoiding the problem that large-particle powder enters the material conveying chamber and affects the overall wind-receiving effect of the powder, resulting in the influence of the fluidization of the powder and further reducing the conveying efficiency of the powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2Internal structure diagram of the tank body of the present utility model;
[0018] Figure 3 Schematic diagram of the feeding pipeline structure of the present utility model;
[0019] Figure 4 Schematic diagram of the structure of the blanking speed regulation component of the present utility model;
[0020] Figure 5 For the present utility model Figure 3 Enlarged view of area A in.
[0021] In the figure: 1. Tank body; 11. Observation window; 12. Feeding chamber; 13. Air chamber; 14. Permeable layer; 2. Blowing equipment; 21. Air duct; 3. Blanking pipeline; 31. Discharge pipe; 32. Powder flowmeter; 4. PLC controller; 5. Feeding pipeline; 51. Disassembly and installation tank; 52. Disassembly and installation hole; 6. Screening component; 61. Screening drawer; 62. Disassembly and installation plate; 63. Fixing hole; 64. Screen; 65. Baffle; 7. Blanking speed regulation component; 71. Plug board; 72. Partition board; 73. Power chamber; 74. Blanking chamber; 75. Movable plate; 76. Slide groove; 77. Servo cylinder. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1
[0023] Please refer to Figures 1-5 , the present utility model discloses an intelligent control cement air conveying chute, including a tank body 1, an air permeable layer 14 for separating the inside of the tank body 1 into a feeding chamber 12 and an air chamber 13 is installed inside the tank body 1, a variable-frequency blowing device 2 is installed at the rear end of the tank body 1, and the variable-frequency means specifically adopts a transformer connected to the blowing device 2. The blowing device 2 is connected to the air chamber 13 through an air duct 21. A feeding pipeline 5 and a PLC controller 4 are installed at the upper end of the tank body 1. The feeding pipeline 5 is equipped with a blanking speed regulation component 7 and a detachable screening component 6. A blanking pipeline 3 is installed at the front end of the tank body 1. The blanking pipeline 3 is equipped with a discharge pipe 31, and a powder flowmeter 32 is detachably installed on the discharge pipe 31.
[0024] Please refer to the attached Figure 3 、Attached Figure 4, the blanking speed regulating assembly 7 includes a plug plate 71 embedded in the bottom of the feed pipe 5. A partition plate 72 is installed in the plug plate 71. A blanking chamber 74 and a power chamber 73 are respectively arranged on the front and rear sides of the partition plate 72. The blanking chamber 74 cooperates with the feed pipe 5. A servo cylinder 77 is installed at the outer end of the plug plate 71. The end of the output shaft of the servo cylinder 77 is installed with a movable plate 75 which penetrates the plug plate 71 and extends into the blanking chamber 74 and the power chamber 73. The movable plate 75 penetrates the partition plate 72 and is movably connected to the partition plate 72;
[0025] In this embodiment, the servo cylinder 77 can drive the movable plate 75 to move back and forth and insert into the feed pipe 5, so as to adjust the size of the space for the material to pass through in the blanking pipe 3, and further realize the adjustment of the material feeding rate.
[0026] Please refer to the appendix Figure 4 , sliding grooves 76 are symmetrically arranged on the inner walls of the blanking chamber 74 and the power chamber 73. The movable plate 75 is slidably connected to the sliding grooves 76. Specifically, the stability of the movable plate 75 can be increased through the sliding grooves 76, and the movable plate 75 can be prevented from vibrating unstably due to the impact of the material.
[0027] Please refer to the appendix Figure 1 , the powder flowmeter 32, the air blowing device 2 and the servo cylinder 77 are all electrically connected to the PLC controller 4. Observation windows 11 are symmetrically installed at both ends of the tank body 1. The observation windows 11 are made of tempered glass. Specifically, the conveying state of the material in the tank body 1 can be observed through the observation windows 11. Embodiment 2
[0028] Based on the above Embodiment 1, please refer to the appendix Figure 3 , appendix Figure 5 , the screening component 6 includes a screening drawer 61 embedded and detachably installed in the middle of the feed pipe 5. A screen 64 is installed in the screening drawer 61. The feed pipe 5 is provided with a disassembly and assembly groove 51 with three openings. The screening drawer 61 is movably connected and fitted with the disassembly and assembly groove 51. A plurality of disassembly and assembly plates 62 are symmetrically installed at the front end of the screening drawer 61. The disassembly and assembly plates 62 are provided with fixing holes 63. A plurality of disassembly and assembly holes 52 corresponding to the fixing holes 63 are arranged on the outer wall of the feed pipe 5. A baffle 65 is installed at the front end of the screening drawer 61. The baffle 65 is located above the screen 64 and cooperates with the screen 64.
[0029] In this embodiment, the screen 64 in the screening drawer 61 screens out the large-particle powder in the cement powder. The screening drawer 61 is fixed on the feed pipe 5 by bolts passing through the fixing holes 63 and the disassembly and assembly holes 52. After removing the screening drawer 61, the large-particle powder in the screening drawer 61 can be taken out for recycling.
[0030] Working principle and usage process of the utility model: Cement powder enters the material conveying chamber 12 in the tank body 1 from the feeding pipeline 5. At the same time, the air blowing device 2 conveys wind to the air chamber. After the wind in the air chamber passes through the breathable layer 14 to fluidize the powder in the material conveying chamber 12, the fluidized powder in the obliquely installed tank body 1 flows by gravity for conveying. When the powder flows to the blanking pipeline 3, it is discharged through the discharge pipe 31. When the powder passes through the discharge pipe 31, the powder flowmeter 32 monitors the flow rate of the powder to obtain the conveying efficiency of the powder. When the conveying efficiency of the powder is relatively low, the PLC controller 4 controls the servo cylinder 77 to start. The servo cylinder 77 drives the movable plate 75 to expand and contract. When the movable plate 75 extends, more parts of the movable plate 75 are inserted into the feeding pipeline 5, blocking the powder inlet to reduce the powder input rate. When the movable plate 75 retracts, fewer parts of the movable plate 75 are inserted into the feeding pipeline 5, widening the powder inlet and thus increasing the powder input rate. At the same time, the PLC controller 4 controls the voltage of the transformer of the air blowing device 2 to adjust the wind force of the air blowing device 2, and stops adjusting until the conveying efficiency data monitored by the powder flowmeter reaches the preset value.
Claims
1. An intelligent control cement air conveying chute, comprising a chute body (1), wherein a breathable layer (14) is installed in the chute body (1) to divide the chute body (1) into a material conveying chamber (12) and an air chamber (13), and it is characterized in that, A variable-frequency blower device (2) is installed at the rear end of the trough body (1). The blower device (2) is connected to an air chamber (13) through an air duct (21). A feeding pipe (5) and a PLC controller (4) are installed at the upper end of the trough body (1). The feeding pipe (5) is equipped with a feeding speed regulating component (7) and a detachable screening component (6). A discharging pipe (3) is installed at the front end of the trough body (1). The discharging pipe (3) is equipped with a discharge pipe (31). A powder flowmeter (32) is detachably installed on the discharge pipe (31).
2. The intelligent control cement air slide according to claim 1, wherein: The screening component (6) includes a screening drawer (61) embedded and detachably installed in the middle of the feeding pipe (5). A sieve mesh (64) is installed in the screening drawer (61).
3. An intelligent control cement air conveying inclined chute according to claim 2, characterized in that: The feeding pipe (5) is provided with a disassembly and assembly slot (51) with three open sides. The screening drawer (61) is movably connected and fitted with the disassembly and assembly slot (51). A plurality of disassembly and assembly plates (62) are symmetrically installed at the front end of the screening drawer (61). The disassembly and assembly plates (62) are provided with fixing holes (63). A plurality of disassembly and assembly holes (52) corresponding to the fixing holes (63) are provided on the outer wall of the feeding pipe (5).
4. An intelligent control cement air conveying inclined chute according to claim 3, characterized in that: A baffle (65) is installed at the front end of the screening drawer (61). The baffle (65) is located above the sieve mesh (64) and cooperates with the sieve mesh (64).
5. An intelligent control cement air slide according to claim 3, characterized in that: The feeding speed regulating component (7) includes a plug board (71) embedded and installed at the bottom of the feeding pipe (5). A partition board (72) is installed in the plug board (71). A feeding chamber (74) and a power chamber (73) are respectively arranged on the front and rear sides of the partition board (72). The feeding chamber (74) cooperates with the feeding pipe (5). A servo cylinder (77) is installed at the outer end of the plug board (71). The end of the output shaft of the servo cylinder (77) is installed with a movable plate (75) which penetrates the plug board (71) and extends into the feeding chamber (74) and the power chamber (73). The movable plate (75) penetrates the partition board (72) and is movably connected with the partition board (72).
6. The intelligent control cement air-slide chute according to claim 5, wherein: Chute grooves (76) are symmetrically arranged on the inner walls of the feeding chamber (74) and the power chamber (73). The movable plate (75) is slidably connected with the chute grooves (76).
7. An intelligent control cement air conveying inclined chute according to claim 1, characterized in that: The powder flowmeter (32), the blower device (2) and the servo cylinder (77) are all electrically connected to the PLC controller (4).
8. An intelligent control cement air-slide chute according to claim 1, characterized in that: Observation windows (11) are symmetrically installed at both ends of the trough body (1).