Novel lamp pasting assembly of automatic lamp pasting machine

By designing lamp disk components, waste recycling components and conveying components on the automatic light sticker, the back membrane recycling problem is solved, and efficient separation and fitting of the lamp strip and the back membrane is achieved, improving production efficiency and quality.

CN223149916UActive Publication Date: 2025-07-25TIANJIN YICAI JINYUAN CNC TECH CO LTD
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Patent Information

Application Number
CN202422494563.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-25
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing automatic light stickers cannot effectively recycle the back film of LED light strips, affecting the quality and efficiency of the light strips.

Method used

A new type of automatic light attaching machine lamp assembly is designed, including lamp disk assembly, waste recycling assembly and conveying assembly. It can achieve synchronous rotation through belt connection, and cooperate with the moving assembly and shearing mechanism to realize automatic recycling of back membrane and smooth transmission of light belt.

Benefits of technology

It improves the separation efficiency between the lamp strip and the back film, reduces manual operation, improves the quality and efficiency of lamp posting, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel lamp sticking assembly of an automatic lamp sticking machine, which belongs to the field of automatic lamp sticking equipment and comprises a mounting bottom plate mounted on the lamp sticking machine, lamp sticking upper plates are arranged above the mounting bottom plate at intervals, and a moving assembly is arranged between the lamp sticking upper plates and the mounting bottom plate. A lamp panel assembly, a waste recovery assembly and a conveying assembly are installed on the lamp pasting upper plate, the bottom of the lamp panel assembly is movably connected with the bottom of the waste recovery assembly through a belt, the conveying assembly comprises a first guide wheel set and a second guide wheel set, and a trough structure is arranged at the tail end of the first guide wheel set. The lamp panel assembly and the waste recovery assembly synchronously rotate, back films are recovered, the structure is simple, manpower is reduced, the working efficiency is improved, a lamp belt and the back films are stably conveyed through the conveying assembly, the lamp belt and the back films can be conveniently separated, the lamp pasting efficiency and quality are improved, an upper lamp pasting plate can be moved to the position close to a pasted plate through the moving assembly, and the lamp pasting efficiency is improved. And the lamp strip is convenient to paste and wide in application range.
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Description

Technical Field

[0001] The utility model belongs to the field of automatic lamp sticking equipment, and particularly relates to a lamp sticking component of a novel automatic lamp sticking machine. Background Art

[0002] Billboards with luminous characters are widely used and have become a relatively popular form of billboards. Since LED lamps have the characteristics of energy conservation and environmental protection, most current billboards with luminous characters are made with LED light strips as the light-emitting body; the current process for making luminous characters still mainly relies on manual pasting of LED light strips.

[0003] In order to improve production efficiency and reduce labor costs, more and more research and development on automatic lamp sticking machines has been carried out. Patent CN213839178U provides a full-automatic lamp sticking machine, which includes an operation platform. Two first crossbeam guide rails are opened at the upper end of the operation platform. Crossbeam brackets are slidably connected in both of the two first crossbeam guide rails. A guide rail crossbeam is fixedly connected to the upper ends of the two crossbeam brackets. Two second crossbeam guide rails are opened at the upper end of the guide rail crossbeam. Two fixed vertical plates are slidably connected in the two second crossbeam guide rails. Two limiting rods are fixedly connected to the upper ends of the two fixed vertical plates. Two first connecting plates are respectively movably inserted on the four limiting rods. Electric rotary joints are fixedly connected to the lower ends of the two first connecting plates. An installation plate is fixedly connected to the lower end of one of the electric rotary joints. An electric telescopic rod is fixedly connected to the lower end of the installation plate. A rubber hammer is fixedly connected to the lower end of the electric telescopic rod. A pneumatic scissors is fixedly connected to the lower end of the installation plate. Two first support blocks are fixedly connected to the upper end of the installation plate.

[0004] However, since an LED light strip generally includes a light strip and a back film, the back film needs to be torn off when pasting the light strip. The current lamp sticking machines cannot recycle the back film, which will thus affect the quality and efficiency of the light strip fitting. Content of the Utility Model

[0005] To solve the above problems existing in the prior art, the utility model provides a lamp sticking component of a novel automatic lamp sticking machine, which has a simple structure, good processing effect and strong applicability.

[0006] The utility model adopts the following technical solutions to solve the above problems:

[0007] A lamp sticking component of a novel automatic lamp sticking machine includes a mounting bottom plate installed on the lamp sticking machine. A lamp sticking upper plate is arranged at intervals above the mounting bottom plate. A motion component is arranged between the lamp sticking upper plate and the mounting bottom plate. The lamp sticking upper plate is provided with a lamp panel component, a waste recycling component and a conveying component. The bottom of the lamp panel component is movably connected to the bottom of the waste recycling component through a belt. The conveying component includes a first guide wheel group and a second guide wheel group. A material groove structure is arranged at the end of the first guide wheel group.

[0008] Further, a lamp panel pulley and a waste recycling pulley are respectively provided at the bottoms of the lamp panel assembly and the waste recycling assembly, and both the lamp panel pulley and the waste recycling pulley are placed below the lamp attaching upper plate.

[0009] Further, the lamp panel pulley and the waste recycling pulley are arranged on the same horizontal plane, and the belt is sleeved in the surface grooves of the lamp panel pulley and the waste recycling pulley.

[0010] Further, the lamp panel assembly further includes a lamp panel, the lamp panel and the lamp panel pulley are coaxially connected through a first material shaft assembly, the lamp panel and the lamp panel pulley are arranged above the lamp attaching upper plate, and a material tray is further arranged between the lamp panel and the lamp attaching upper plate.

[0011] Further, the waste recycling assembly further includes a waste roll, the waste roll and the waste recycling pulley are coaxially connected through a second material shaft assembly, and a clamping ring is further arranged at the bottom of the waste recycling pulley.

[0012] Further, the material groove structure includes a guide wheel and a material groove, the guide wheel is coaxially connected with a guiding short column, the material groove is connected to the surface of a material groove mounting plate, and both the guiding short column and the material groove mounting plate are fixedly arranged on the upper surface of the lamp attaching upper plate.

[0013] Further, the moving assembly includes a plurality of linear guide rails and a depth cylinder, a linear guide rail slider matched with the surface of the linear guide rail is arranged, the linear guide rail slider is fixedly connected to the bottom of the lamp attaching upper plate through a backing plate, and the depth cylinder is fixedly connected to the bottom of the lamp attaching upper plate through a mounting plate.

[0014] Further, a material pressing assembly and a shearing mechanism are arranged on the mounting bottom plate, the material pressing assembly is arranged on the side of the first guide wheel group, and the shearing mechanism is arranged above the material groove structure.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. A lamp panel assembly and a waste recycling assembly are provided, and are connected by a belt, so that the lamp panel assembly and the waste recycling assembly rotate synchronously, which is convenient for recycling the back film, has a simple structure, reduces manual labor, and improves work efficiency;

[0017] 2. The LED light strip is stably conveyed through the conveying assembly, which is convenient for processing and also convenient for separating the light strip from the back film, improving the lamp attaching efficiency and quality;

[0018] 3. The lamp attaching upper plate can be moved to the vicinity of the plate to be attached through the moving assembly, which is convenient for pasting the light strip, has a simple structure and a wide application range;

[0019] 4. A material pressing assembly and a shearing mechanism are provided, which further improve the convenience of lamp sticker pasting and save manual labor. Description of the Drawings

[0020] To more clearly illustrate the specific embodiments of the present utility model, the following will briefly introduce the drawings required for use in the description of the specific embodiments. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 is a schematic structural diagram of the present utility model;

[0022] Figure 2 is a schematic top view structural diagram of the present utility model;

[0023] Figure 3 is a schematic structural diagram of the lamp panel assembly and the waste recycling assembly of the present utility model;

[0024] Figure 4 is a schematic structural diagram of the motion assembly of the present utility model;

[0025] Figure 5 is a schematic structural diagram of Embodiment 2.

[0026] In the figure, 1 - mounting base plate; 101 - lamp - attaching upper plate; 2 - lamp panel assembly; 201 - lamp panel; 202 - material tray; 203 - lamp panel round pulley; 204 - first material shaft assembly; 3 - waste recycling assembly; 301 - waste roll; 302 - waste round pulley; 303 - clamping ring; 304 - second material shaft assembly; 4 - conveying assembly; 401 - first guide wheel group; 402 - second guide wheel group; 403 - material trough structure; 5 - belt; 6 - motion assembly; 601 - linear guide rail; 602 - linear guide rail slider; 603 - depth cylinder; 7 - material pressing assembly; 8 - shearing mechanism. Specific Embodiments

[0027] In the description of the present utility model, unless otherwise specified, the orientation or positional relationship indicated by terms such as "upper", "lower", "top", "bottom", "longitudinal", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the referred mechanism or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0028] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above terms in the present utility model can be understood according to specific situations.

[0029] Embodiment 1:

[0030] As shown Figures 1 - 4 in the figure, the present utility model provides a lamp pasting component of a new type of automatic lamp pasting machine, which includes a mounting bottom plate 1 installed on the lamp pasting machine. Above the mounting bottom plate 1, a lamp pasting upper plate 101 is arranged at intervals. A motion component 6 is arranged between the lamp pasting upper plate 101 and the mounting bottom plate 1. The lamp pasting upper plate 101 is installed with a lamp panel component 2, a waste recycling component 3 and a conveying component 4. The bottom of the lamp panel component 2 and the bottom of the waste recycling component 3 are movably connected by a belt 5. The conveying component 4 includes a first guide wheel group 401 and a second guide wheel group 402. A material groove structure 403 is arranged at the end of the first guide wheel group 401.

[0031] The first guide wheel group 401 includes 4 groups of guide columns and guide wheel long grooves. Among them, 2 groups of guide columns and guide wheel long grooves are closely arranged on the upper surface of the lamp pasting upper plate 101 close to the lamp panel component 2. A gap for the lamp belt to pass through is left between the 2 groups of guide columns and guide wheel long grooves. Another 2 groups of guide columns and guide wheel long grooves are closely arranged on one side of the material groove structure 403. A gap for the lamp belt to pass through is left between the 2 groups of guide columns and guide wheel long grooves. The guide columns are fixed on the upper surface of the lamp pasting upper plate 101, and the guide wheel long grooves are coaxially connected to the tops of the guide columns. The second guide wheel group 402 includes 1 group of guide columns and guide wheel long grooves, and its structure is the same as that of the first guide wheel group 401. The material groove structure 403 includes a guide wheel and a material groove. The guide wheel is coaxially connected with a guide short column. The material groove is installed on the surface of the material groove mounting plate. The guide short column and the material groove mounting plate are both fixed on the upper surface of the lamp pasting upper plate 101. After the lamp belt pulled out from the lamp panel 201 passes through the gap between 2 guide columns and guide wheel long grooves, the lamp belt is separated from the back film. The lamp belt separated from the back film is conveyed to the plate to be pasted through the groove of the material groove structure 403. The back film passes through the second guide wheel group 402 and is recycled by the waste recycling component 3.

[0032] As shown Figure 3 in the figure, a lamp panel round pulley 203 and a waste round pulley 302 are respectively arranged at the bottoms of the lamp panel component 2 and the waste recycling component 3. The lamp panel round pulley 203 and the waste round pulley 302 are both placed below the lamp pasting upper plate 101. The lamp panel round pulley 203 and the waste round pulley 302 are arranged on the same horizontal plane. The belt 5 is sleeved in the surface grooves of the lamp panel round pulley 203 and the waste round pulley 302. In this embodiment, the outer diameter of the lamp panel round pulley 203 is 80 mm, the groove width is 6 mm, the outer diameter of the waste round pulley 302 is 20 mm, the groove width is 6 mm, and the belt 5 is selected with a 6 mm specification. The rotation of the lamp panel component 2 drives the lamp panel round pulley 203 to rotate synchronously. The lamp panel round pulley 203 drives the waste round pulley 302 to rotate through the belt 5, so as to drive the waste recycling component 3 to rotate synchronously.

[0033] The lamp panel assembly 2 further includes a lamp panel 201. The lamp panel 201 and the lamp panel pulley 203 are coaxially connected through a first material shaft assembly 204. The lamp panel pulley 203 and the lamp panel 201 are arranged above the lamp-attaching upper plate 101. A material tray 202 is further provided between the lamp panel 201 and the lamp-attaching upper plate 101. Since the diameter of the lamp panel 201 is relatively large, it is likely to shake when installed at a corner of the lamp panel upper plate 101. The material tray 202 can make the installation of the lamp panel 201 more stable. The waste recycling assembly 3 further includes a waste roll 301. The waste roll 301 and the waste pulley 302 are coaxially connected through a second material shaft assembly 304. A clamping ring 303 is further provided at the bottom of the waste pulley 302, making the installation of the waste pulley 302 more stable.

[0034] As Figure 4 shown, the motion assembly 6 includes a plurality of linear guide rails 601 and a depth cylinder 603. A mating linear guide rail slider 602 is provided on the surface of the linear guide rail 601. The linear guide rail slider 602 is fixedly connected to the bottom of the lamp-attaching upper plate 101 through a backing plate. The depth cylinder 603 is fixedly connected to the bottom of the lamp-attaching upper plate 101 through a mounting plate. By sliding the linear guide rail slider 602 above the linear guide rail 601, the lamp-attaching upper plate 101 can be driven to move on the surface of the lamp-attaching machine, so that the lamp-attaching machine moves to the vicinity of the plate to be attached.

[0035] During operation, after the LED lamp strip is loaded with material and the back film is fixed, the lamp-attaching upper plate 101 is driven by the depth cylinder 603 and moves as a whole to the vicinity of the plate to be attached. After the lamp strip pulled out from the lamp panel 201 passes through the gap between two guide posts and the guide wheel slot, the lamp strip is separated from the back film. The lamp strip without the back film is conveyed to the plate to be attached through the groove of the material trough structure 403, completing the lamp strip attachment action, pressing the lamp strip without the back film onto the plate to be attached. The back film passes through the second guide wheel group 402, and the belt 5 drives the waste recycling assembly 3 to rotate, winding the back film around the waste roll 301 for recycling.

[0036] Embodiment 2

[0037] As Figure 5 shown, a pressing component 7 and a shearing mechanism 8 are provided on the mounting base plate 1. The pressing component 7 is arranged on the side of the first guide wheel group 401, and the shearing mechanism 8 is arranged above the material trough structure 403. Other technical features are the same as those in Embodiment 1.

[0038] The pressing component 7 includes a horizontally telescoping cylinder and a roller, and can also be completed manually. The shearing mechanism 8 includes a vertically telescoping cylinder and a scissor structure, and can also be completed manually.

[0039] During operation, after the LED light strip is loaded and the back film is fixed, the light strip mounting upper plate 101 is driven by the depth cylinder 603 and moves integrally to the vicinity of the plate to be pasted. After the light strip pulled out from the lamp panel 201 passes through the gap between the two guide posts and the long groove of the guide wheel, the light strip is separated from the back film. The pressing component 7 conveys the light strip with the back film removed to the plate to be pasted through the groove of the material tank structure 403. After the light strip pasting is completed, the shearing mechanism 8 moves down to cut the LED light strip, completing the light strip pasting work.

[0040] The above has described the present utility model in detail through embodiments, but the content described is only the preferred embodiment of the present utility model and cannot be considered as used to limit the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.

Claims

1. The lamp - pasting component of a new - type automatic lamp - pasting machine, including a mounting base plate (1) installed on the lamp - pasting machine, is characterized in that: Above the installation base plate (1), a lamp - attaching upper plate (101) is provided at intervals. A motion component (6) is arranged between the lamp - attaching upper plate (101) and the installation base plate (1). The lamp - attaching upper plate (101) is equipped with a lamp panel component (2), a waste recycling component (3), and a conveying component (4). The bottom of the lamp panel component (2) is movably connected to the bottom of the waste recycling component (3) through a belt (5). The conveying component (4) includes a first guide wheel group (401) and a second guide wheel group (402), and a material trough structure (403) is provided at the end of the first guide wheel group (401).

2. The lamp pasting component of a novel automatic lamp pasting machine according to claim 1, characterized in that: A lamp panel round pulley (203) and a waste round pulley (302) are respectively provided at the bottoms of the lamp panel component (2) and the waste recycling component (3), and both the lamp panel round pulley (203) and the waste round pulley (302) are located below the lamp - attaching upper plate (101).

3. The lamp pasting assembly of a novel automatic lamp pasting machine according to claim 2, characterized in that: The lamp panel round pulley (203) and the waste round pulley (302) are arranged on the same horizontal plane, and the belt (5) is sleeved in the surface grooves of the lamp panel round pulley (203) and the waste round pulley (302).

4. The lamp pasting assembly of a novel automatic lamp pasting machine according to claim 2, characterized in that: The lamp panel component (2) further includes a lamp panel (201). The lamp panel (201) and the lamp panel round pulley (203) are coaxially connected through a first material shaft component (204). The lamp panel (201) is arranged above the lamp - attaching upper plate (101), and a material tray (202) is further arranged between the lamp panel (201) and the lamp - attaching upper plate (101).

5. The lamp pasting component of a novel automatic lamp pasting machine according to claim 2, characterized in that: The waste recycling component (3) further includes a waste roll (301). The waste roll (301) and the waste round pulley (302) are coaxially connected through a second material shaft component (304), and a retaining ring (303) is further provided at the bottom of the waste round pulley (302).

6. The lamp pasting component of a new type of automatic lamp pasting machine according to claim 1, characterized in that: The material trough structure (403) includes a guide wheel and a material trough. The guide wheel is coaxially connected with a guiding short column, the material trough is connected to the surface of a material trough mounting plate, and both the guiding short column and the material trough mounting plate are fixedly arranged on the upper surface of the lamp - attaching upper plate (101).

7. The lamp - sticking component of a new - type automatic lamp - sticking machine according to claim 1, characterized in that: The motion component (6) includes a plurality of linear guide rails (601) and a depth cylinder (603). A linear guide rail slider (602) that matches with the surface of the linear guide rail (601) is provided. The linear guide rail slider (602) is fixedly connected to the bottom of the lamp - attaching upper plate (101) through a backing plate, and the depth cylinder (603) is fixedly connected to the bottom of the lamp - attaching upper plate (101) through a mounting plate.

8. The lamp - pasting assembly of a novel automatic lamp - pasting machine according to any one of claims 1 - 7, characterized in that: A material pressing component (7) and a shearing mechanism (8) are provided on the installation base plate (1). The material pressing component (7) is arranged on the side of the first guide wheel group (401), and the shearing mechanism (8) is arranged above the material trough structure (403).

Citation Information

Patent Citations

  • Full-automatic lamp pasting machine

    CN213839178U