Steel wire pay-off rack
Through the combined structure of the base frame and the wire release mechanism, the drive device and the tension feedback structure are used to solve the problem of high energy consumption during the wire release process, and the stability and efficiency of wire release are improved.
Patent Information
- Application Number
- CN202422354897.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-26
AI Technical Summary
There are problems with high energy consumption during the release of existing generators, which leads to a reduction in their applicability.
The combined structure of the chassis, wire release mechanism, drive device, rotating wheel, synchronization belt and synchronization wheel is adopted. The rotation of the turntable device is controlled through the drive device, and combined with the tension feedback structure, the stable wire release of the steel wire is achieved.
It improves the stability and efficiency of wire laying, reduces energy consumption, and is suitable for various wire laying operation scenarios.
Smart Images
Figure CN223149931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire pay-off racks, in particular to a steel wire pay-off rack. Background Art
[0002] A pay-off rack is a device used to support and fix cables, wires, optical fibers and other cables. A pay-off rack is a device used to support and fix cables, wires, optical fibers and other cables.
[0003] A steel wire pay-off rack is a device specifically used for steel wire pay-off, and has the characteristics of firm structure, convenient operation, stable pay-off, etc.
[0004] Existing generators usually drive the rotating shaft to rotate by external force to drive the rotor to rotate to generate electromotive force when in use. However, the generator consumes energy during operation, reducing the applicability of the generator. Therefore, it cannot meet people's needs. Content of the Utility Model
[0005] (I) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the utility model provides a steel wire pay-off rack, which can solve the technical problems raised in the background art.
[0007] (II) Technical Solutions
[0008] The utility model is realized by adopting the following technical solutions: a steel wire pay-off rack, including a chassis and a pay-off mechanism arranged on the chassis, and the chassis is fixedly installed on the ground; wherein, a guide roller device is vertically installed on the chassis; the pay-off mechanism includes a turntable device rotatably arranged on the chassis, a tension feedback structure arranged on one side of the turntable device, and a driving device on the turntable device, and a steel wire coil can be sleeved outside the turntable device; a braking device matching with the turntable device is detachably installed on the chassis, and the driving device can control the turntable device to rotate so as to pay off the wire.
[0009] Preferably, a rotating wheel is rotatably arranged on the chassis, a synchronous belt is arranged on the rotating wheel, a synchronous wheel connected with the synchronous belt is arranged on the output shaft of the driving device, the driving device can be set as a driving motor, and the driving device can control the rotating wheel to rotate through the synchronous wheel and the synchronous belt, so as to control the turntable device to rotate.
[0010] Preferably, the turntable device includes a support rod and a plurality of groups of support members arranged in a circular array outside the support rod, and a plurality of groups of connecting components connecting the support members are arranged on the support rod.
[0011] Preferably, the connecting component includes a first connecting piece detachably installed in the middle of the support rod, a second connecting piece movably arranged at the upper part of the support rod, a third connecting piece detachably installed at the lower part of the support rod, and several groups of support arms. The position of the second connecting piece can be adjusted. One ends of several groups of the support arms are respectively rotatably arranged on the first connecting piece, the second connecting piece, and the third connecting piece. A reinforcing bar rotatably connected to the other ends of the support arms is arranged on the inner wall of the support piece. The first connecting piece, the second connecting piece, and several groups of support arms cooperate to be able to adjust the distance between the support piece and the support rod.
[0012] Preferably, a mounting piece is detachably arranged on the chassis. The bottom end of the support rod is vertically fixed to the mounting piece. A mounting block matching the mounting piece is fixedly arranged on the chassis. A bolt connecting the mounting piece and the mounting block is arranged on the mounting piece, and a gasket fitting the mounting piece is sleeved on the bolt.
[0013] Preferably, the tension feedback structure includes a feedback rod rotatably arranged on the chassis, a tension wheel detachably installed on the feedback rod, and a telescopic cylinder for controlling the rotation of the feedback rod. A first rotating piece rotatably connected to the telescopic cylinder is detachably installed on the chassis, and a second rotating piece rotatably connected to the output shaft of the telescopic cylinder is detachably installed on the feedback rod.
[0014] Preferably, a rotating seat rotatably connected to the bottom of the feedback rod is arranged on the chassis.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a steel wire pay-off rack, which has the following beneficial effects:
[0017] For this steel wire pay-off rack, through the arranged chassis and pay-off mechanism, the driving device, the rotating wheel, the synchronous belt, and the synchronous pulley cooperate to be able to control the rotation of the turntable device, thereby carrying out steel wire pay-off. Through the arranged support rod and support piece, the steel wire coil can be fitted and connected, which is convenient for the stability of steel wire pay-off. Through the arranged tension feedback structure, the efficiency and quality of steel wire pay-off are effectively improved, and it is applicable to various steel wire pay-off operation scenarios. Brief description of the drawings
[0018] Figure 1 It is a partial structure diagram of the utility model.
[0019] Figure 2 It is a partial structure diagram of the chassis and the pay-off mechanism in the utility model.
[0020] In the figure: 1. Turntable device; 2. Driving device; 3. Braking device; 4. Tension feedback structure; 5. Guide roller device; 6. Underframe; 7. Rotating wheel; 8. Synchronous belt; 9. Synchronous pulley; 10. Support rod; 11. Support member; 12. First connecting member; 13. Second connecting member; 14. Third connecting member; 15. Support arm; 16. Reinforcing strip; 17. Mounting member; 18. Mounting block; 19. Bolt; 20. Gasket; 21. Feedback rod; 22. Tension pulley; 23. Telescopic cylinder; 24. First rotating member; 25. Second rotating member; 26. Rotating seat. Detailed implementation manner
[0021] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.
[0022] Embodiment 1: Please refer to Figure 1 - Figure 2 , a wire pay-off rack in this embodiment includes an underframe 6 and a pay-off mechanism arranged on the underframe 6, and the underframe 6 is fixedly installed on the ground; wherein, a guide roller device 5 is vertically installed on the underframe 6; the pay-off mechanism includes a turntable device 1 rotatably arranged on the underframe 6, a tension feedback structure 4 arranged on one side of the turntable device 1, and a driving device 2 for controlling the turntable device 1, and a wire coil can be sleeved on the outside of the turntable device 1; a braking device 3 matching the turntable device 1 is detachably installed on the underframe 6, and the driving device 2 can control the turntable device 1 to rotate, so as to pay off the wire; place the wire coil on the underframe 6, sleeve it on the turntable device 1, and ensure that the axis of the wire coil is aligned with the axis of the turntable device 1, connect the lead-out end of the wire, and prepare for the wire pay-off operation. Start the driving device 2 to drive the turntable device 1 to rotate, so that the wire coil pays off the wire. When the wire is paid off to a certain length, a cutting tool can be used to cut off the wire.
[0023] A rotating wheel 7 is rotatably arranged on the underframe 6, a synchronous belt 8 is arranged on the rotating wheel 7, and a synchronous pulley 9 connected to the synchronous belt 8 is arranged on the output shaft of the driving device 2. The driving device 2 can be set as a driving motor. The driving device 2 can control the rotating wheel 7 to rotate through the synchronous pulley 9 and the synchronous belt 8, so as to control the turntable device 1 to rotate. Start the driving device 2 to drive the synchronous pulley 9 to rotate, the synchronous pulley 9 drives the synchronous belt 8 to rotate, the synchronous belt 8 drives the rotating wheel 7 to rotate, and the rotating wheel 7 drives the turntable device 1 to rotate.
[0024] The turntable device 1 includes a support rod 10 and a plurality of groups of support members 11 arranged in a circular array outside the support rod 10, and a plurality of groups of connection components connected to the support members 11 are arranged on the support rod 10.
[0025] The connecting component includes a first connecting piece 12 detachably installed in the middle of the support rod 10, a second connecting piece 13 movably arranged on the upper part of the support rod 10, a third connecting piece 14 detachably installed in the lower part of the support rod 10, and several groups of support arms 15. The second connecting piece 13 can adjust its position. One ends of several groups of support arms 15 are respectively rotatably arranged on the first connecting piece 12, the second connecting piece 13, and the third connecting piece 14. A reinforcing strip 16 rotatably connected to the other ends of the support arms 15 is arranged on the inner wall of the support piece 11. The first connecting piece 12, the second connecting piece 13, and several groups of support arms 15 cooperate to be able to adjust the distance between the support piece 11 and the support rod 10.
[0026] An installation piece 17 is detachably arranged on the chassis 6. The bottom end of the support rod 10 is vertically fixed to the installation piece 17. An installation block 18 matching the installation piece 17 is fixedly arranged on the chassis 6. A bolt 19 connected to the installation block 18 is arranged on the installation piece 17. A gasket 20 fitting the installation piece 17 is sleeved on the bolt 19.
[0027] The tension feedback structure 4 includes a feedback rod 21 rotatably arranged on the chassis 6, a tension wheel 22 detachably installed on the feedback rod 21, and a telescopic cylinder 23 controlling the rotation of the feedback rod 21. A first rotating piece 24 rotatably connected to the telescopic cylinder 23 is detachably installed on the chassis 6. A second rotating piece 25 rotatably connected to the output shaft of the telescopic cylinder 23 is detachably installed on the feedback rod 21.
[0028] A rotating seat 26 rotatably connected to the bottom of the feedback rod 21 is arranged on the chassis 6.
[0029] When this kind of steel wire pay-off rack is in use, place the steel wire coil on the chassis 6, sleeved on the turntable device 1, and ensure that the axis of the steel wire coil is aligned with the axis of the turntable device 1. Connect the lead-out end of the steel wire, and prepare for the pay-off operation. Drive the synchronous wheel 9 to rotate. The synchronous wheel 9 drives the synchronous belt 8 to rotate. The synchronous belt 8 drives the rotating wheel 7 to rotate. The rotating wheel 7 drives the turntable device 1 to rotate, so that the steel wire coil pays off the wire.
[0030] For this kind of steel wire pay-off rack, through the arranged chassis 6 and pay-off mechanism, the driving device 2, the rotating wheel 7, the synchronous belt 8, and the synchronous wheel 9 cooperate to be able to control the rotation of the turntable device 1, so as to pay off the steel wire. Through the arranged support rod 10 and support piece 11, the steel wire coil can be fitted and connected, which is convenient for the stability of steel wire pay-off. Through the arranged tension feedback structure 4, the efficiency and quality of steel wire pay-off are effectively improved, and it is applicable to various steel wire pay-off operation scenarios.
[0031] The above embodiments are only the preferred embodiments of the present utility model, and the scope of protection of the present utility model cannot be limited thereby. Any non-substantial changes and substitutions made by those skilled in the art based on the present utility model fall within the scope of protection required by the present utility model.
Claims
1. A wire pay-off stand, characterized in that, Including: A chassis (6) and a wire pay-off mechanism arranged on the chassis (6); Wherein, a guide roller device (5) is vertically installed on the chassis (6); The wire pay-off mechanism includes a turntable device (1) rotatably arranged on the chassis (6), a tension feedback structure (4) arranged on one side of the turntable device (1), and a driving device (2) controlling the turntable device (1); A braking device (3) matching the turntable device (1) is detachably installed on the chassis (6).
2. The wire pay-off stand according to claim 1, wherein, A rotating wheel (7) is rotatably arranged on the chassis (6), a synchronous belt (8) is arranged on the rotating wheel (7), and a synchronous pulley (9) connected to the synchronous belt (8) is arranged on the output shaft of the driving device (2).
3. The wire pay-off rack according to claim 2, characterized in that, The turntable device (1) includes a support rod (10) and several groups of support members (11) arranged in a circular array outside the support rod (10), and several groups of connection components connecting the support members (11) are arranged on the support rod (10).
4. The wire pay-off stand according to claim 3, characterized in that, The connection component includes a first connection member (12) detachably installed in the middle of the support rod (10), a second connection member (13) movably arranged on the upper part of the support rod (10), a third connection member (14) detachably installed on the lower part of the support rod (10), and several groups of support arms (15). One ends of several groups of the support arms (15) are respectively rotatably arranged on the first connection member (12), the second connection member (13), and the third connection member (14), and a reinforcing strip (16) rotatably connected to the other ends of the support arms (15) is arranged on the inner wall of the support member (11).
5. The wire pay-off stand according to claim 4, characterized in that, An installation member (17) is detachably arranged on the chassis (6), the bottom end of the support rod (10) is vertically fixed on the installation member (17), an installation block (18) matching the installation member (17) is fixedly arranged on the chassis (6), a bolt (19) connecting the installation member (17) and the installation block (18) is arranged on the installation member (17), and a gasket (20) fitting the installation member (17) is sleeved on the bolt (19).
6. A wire pay-off stand as claimed in claim 1, wherein, The tension feedback structure (4) includes a feedback rod (21) rotatably arranged on the chassis (6), a tension wheel (22) detachably installed on the feedback rod (21), and a telescopic cylinder (23) controlling the rotation of the feedback rod (21). A first rotating member (24) rotatably connected to the telescopic cylinder (23) is detachably installed on the chassis (6), and a second rotating member (25) rotatably connected to the output shaft of the telescopic cylinder (23) is detachably installed on the feedback rod (21).
7. A wire pay-off stand according to claim 6, characterized in that, A rotating seat (26) rotatably connected to the bottom of the feedback rod (21) is arranged on the chassis (6).