Winding and correcting mechanism for bare copper wire stranded wire

By adopting an adjustable support plate structure and a reversing controller in the copper wire winding equipment, the adaptability problem of rolling cores of different lengths is solved, and the flexible tilt and uniform winding of copper wires is achieved, reducing equipment costs and improving induction accuracy.

CN223149944UActive Publication Date: 2025-07-25YINGTAN JIAHUAN NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422398260.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-25
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Existing copper wire twisted winding equipment is difficult to adapt to winding cores of different lengths, resulting in uneven winding, and photoelectric sensors are easily affected by light, insensitive sensing, inflexible adjustment, and high cost.

Method used

The adjustable support plate structure is adopted, through the position adjustment of the reversing controller, combined with the positioning dial wheel and the electric telescopic cylinder, the flexible tilt and induction of the copper wire is realized, and the rolling core of different lengths is adapted to the rolling core.

Benefits of technology

It realizes flexible adjustment and uniform winding of copper wire coiling, sensitive sensing, reduces equipment costs, and improves the stability and efficiency of coiling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223149944U_ABST
    Figure CN223149944U_ABST
Patent Text Reader

Abstract

The utility model discloses a winding correction mechanism for bare copper wire stranded wires, which comprises a supporting seat, a motor is fixedly connected to the outer side surface of the supporting seat, a winding drum is fixedly connected to the outer surface of a driving shaft of the motor, an electric telescopic cylinder is fixedly connected to the outer side surface of the supporting seat, and the electric telescopic cylinder is fixedly connected to the outer side surface of the supporting seat. A U-shaped supporting plate is fixedly connected to the surface of the outer end of a pushing rod of the electric telescopic cylinder, positioning wire shifting wheels are arranged on the surface of the inner side of the U-shaped supporting plate and distributed on the surface of the inner side of the upper end of the U-shaped supporting plate, a first supporting plate is arranged on one side of the U-shaped supporting plate, and a second supporting plate is arranged on the other side of the U-shaped supporting plate. The outer surface of the first supporting plate is provided with a first reversing controller, the position of the reversing controller can be adjusted by adopting an adjustable supporting plate structure, adjustment is carried out according to the length position of a wire shifting wire, a copper wire can be shifted back and forth by extruding a reverser during movement to carry out reversing extension and contraction movement, and the device is flexible to use, flexible to adjust and sensitive in induction.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of a winding and correction mechanism for bare copper stranded wires, and more specifically, to a winding and correction mechanism for bare copper stranded wires. Background Art

[0002] The copper wire winding and straightening mechanism mainly involves the winding, straightening and arranging of the copper wire, ensuring that the copper wire remains neat during the winding process to avoid the occurrence of disordered or twisted wires. This process usually involves special mechanical equipment, such as winding machines, wire arranging devices, etc.

[0003] After the copper wire strands are formed, they are wound up by a winding device. The winding device mainly controls the wire entry position to make the copper wire evenly wound around the winding core. Since conventional winding devices use a fixed frequency reciprocating motion, after winding cores of different lengths are installed, the winding length does not match the fixed reciprocating degree, which causes the conventional winding device to be difficult to match according to winding cores of different lengths.

[0004] In the prior art, such as the authorization announcement number CN221184234U, the utility model discloses a uniform speed winding and correction device for bare copper wire strands, which belongs to the technical field of copper wire processing equipment. It includes a fixed seat, a pneumatic telescopic rod is provided on the upper part of the fixed seat, the rear end of the pneumatic telescopic rod is fixedly connected to the fixed seat, the front end of the pneumatic telescopic rod is fixedly connected to a stepper motor, the outer end of the rotor of the stepper motor is fixedly connected to a rotating shaft, the front part of the rotating shaft is threadedly installed with a threaded pressure seat, the upper end of the stepper motor is fixedly connected to a bracket, and the upper part of the bracket is fixedly connected to a first photoelectric sensor, the threaded pressure seat is unscrewed, the target winding core is sleeved on the rotating shaft, and then the threaded pressure seat is tightened to press the copper wire under the lifting frame, the stepper motor is driven to drive the rotating shaft to rotate, and the pneumatic telescopic rod is used to drive the rotating shaft to move forward until the first photoelectric sensor receives the copper wire entering the screen, and the stepper motor is driven to return backward by the pneumatic telescopic rod, so as to facilitate the adaptive target core collection wheel length;

[0005] The movement of the telescopic cylinder is controlled by sensing the copper wire through a photoelectric sensor. The photoelectric sensor is affected by light and the copper wire is very thin, so it is easy to fail to sense it. In addition, the cost is high when used. When winding, the copper wire is loose and tight at different times, and its position shakes, which is not sensed by the photoelectric sensor. The adjustment is not flexible when used. Utility Model Content

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a winding and correction mechanism for bare copper wire strands. By adopting an adjustable support plate structure, the position of the reversing controller can be adjusted according to the wire pulling length position. The reversing, extending and retracting movement is performed by squeezing the commutator during movement, and the copper wire can be moved back and forth. The utility model is flexible in use, flexible in adjustment and sensitive in sensing.

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A coiling and rectifying mechanism for bare copper wire stranding, including a support base, on the outer surface of which a motor is fixedly connected. On the outer surface of the driving shaft of the motor, a coiling drum is fixedly connected. On the outer surface of the support base, an electric telescopic cylinder is fixedly connected. At the outer end surface of the push rod of the electric telescopic cylinder, a U-shaped support plate is fixedly connected. On the inner surface of the U-shaped support plate, positioning wire deflecting wheels are arranged, which are distributed on the upper inner surface of the U-shaped support plate. On one side of the U-shaped support plate, a first support plate is arranged, and on the other side, a second support plate is arranged. On the outer surface of the first support plate, a first commutation controller is arranged, and on the outer surface of the second support plate, a second commutation controller is arranged. On the back surfaces of the first support plate and the second support plate, a positioning rod is fixedly connected, and the positioning rod is inserted through the inner surface of the support base. By adopting an adjustable support plate structure, the position of the commutation controller can be adjusted according to the position of the wire deflecting length. When moving, the commutator is squeezed to perform commutation extension and contraction movement, and the copper wire can be toggled back and forth, with flexible use, flexible adjustment, and sensitive induction.

[0009] Further, two groups of the positioning rods are distributed and fixed on the outer surfaces of the first support plate and the second support plate.

[0010] Further, two insertion holes are arranged on the outer surfaces of both sides of the support base, and the outer surface of the positioning rod is slidably inserted through the inner surface of the insertion hole of the support base.

[0011] Further, a threaded hole is arranged on the inner surface of the upper end of the support base, and a threaded set screw is threadedly connected to the threaded hole. The lower end surface of the threaded set screw is pressed and fixed on the outer surface of the positioning rod.

[0012] Further, the U-shaped support plate is aligned with the first commutation controller and the second commutation controller.

[0013] Further, a rubber layer is covered on the outer surface of the positioning wire deflecting wheels.

[0014] Further, the support base adopts a U-shaped seat structure, and a convex plate structure is arranged at its outer end.

[0015] Compared with the prior art, the advantages of the utility model are as follows:

[0016] (1) By adopting an adjustable support plate structure, the position of the commutation controller can be adjusted according to the position of the wire deflecting length. When moving, the commutator is squeezed to perform commutation extension and contraction movement, and the copper wire can be toggled back and forth, with flexible use, flexible adjustment, and sensitive induction. Description of the Drawings

[0017] Figure 1 This is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 This is the front view of the overall structure of the present utility model;

[0019] Figure 3 This is the top view of the overall structure of the present utility model;

[0020] Figure 4 This is the top sectional view of the overall structure of the present utility model;

[0021] Figure 5 This is the view of the U-shaped support plate and the positioning wire-pulling wheel of the present utility model.

[0022] Description of the reference numerals in the figure:

[0023] 1 Support base, 2 Motor, 3 Reel, 4 Electric telescopic cylinder, 5 U-shaped support plate, 6 Positioning wire-pulling wheel, 7 First support plate, 700 First commutation controller, 800 Second commutation controller, 780 Positioning rod, 781 Threaded set screw. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment 1

[0026] Please refer to Figures 1-5, A coiling and correcting mechanism for bare copper stranded wires, including a support base 1. The outer surface of the support base 1 is fixedly connected with a motor 2. The outer surface of the drive shaft of the motor 2 is fixedly connected with a coiling drum 3. The outer surface of the support base 1 is fixedly connected with an electric telescopic cylinder 4. The outer end surface of the push rod of the electric telescopic cylinder 4 is fixedly connected with a U-shaped support plate 5. The inner surface of the U-shaped support plate 5 is provided with positioning wire deflecting wheels 6. The positioning wire deflecting wheels 6 are distributed on the inner surface of the upper end of the U-shaped support plate 5. One side of the U-shaped support plate 5 is provided with a first support plate 7, and the other side of the U-shaped support plate 5 is provided with a second support plate 8. The outer surface of the first support plate 7 is provided with a first commutation controller 700, and the outer surface of the second support plate 8 is provided with a second commutation controller 800. The back surfaces of the first support plate 7 and the second support plate 8 are fixedly connected with positioning rods 780. The positioning rods 780 are inserted through the inner surface of the support base 1; By adopting an adjustable support plate structure, the position of the commutation controller can be adjusted, adjusted according to the position of the wire deflecting length. When moving, the commutator is squeezed to perform commutation extension and contraction movement, and the copper wire can be toggled back and forth, with flexible use, flexible adjustment, and sensitive induction;

[0027] Two sets of upper and lower positioning rods 780 are fixedly distributed on the outer surfaces of the first support plate 7 and the second support plate 8; The two sets of positioning rods 780 fix the first support plate 7 and the second support plate 8, and the support is stable;

[0028] Two insertion holes are provided on the outer surfaces of both sides of the support base 1. The outer surface of the positioning rod 780 is slidably inserted through the inner surface of the insertion hole of the support base 1; Facilitate insertion and sliding positioning;

[0029] The inner surface of the upper end of the support base 1 is provided with a threaded hole, and a threaded set screw 781 is threadedly connected at the threaded hole. The lower end surface of the threaded set screw 781 is pressed and fixed on the outer surface of the positioning rod 780; Facilitate locking and fixing. The positioning rod 780 can control the telescopic position and can be locked and fixed after sliding adjustment;

[0030] The U-shaped support plate 5 is aligned with the first commutation controller 700 and the second commutation controller 800; Facilitate alignment and extrusion of the commutation controller;

[0031] The outer surface of the positioning wire deflecting wheel 6 is covered with a rubber layer. The support base 1 adopts a U-shaped seat structure, and its outer end is provided with a convex plate structure, and the placement support is stable;

[0032] During use, an electric telescopic cylinder 4 is fixedly connected to the outer surface of the support base 1. The outer end surface of the push rod of the electric telescopic cylinder 4 is fixedly connected with a U-shaped support plate 5. A positioning wire-pulling wheel 6 is arranged on the inner surface of the U-shaped support plate 5. The positioning wire-pulling wheels 6 are distributed on the upper inner surface of the U-shaped support plate 5. When the winding drum 3 winds, the copper wire is clamped into the upper positioning wire-pulling wheel 6 for wire clamping and positioning, and it can perform wire-pulling and positioning. On one side of the U-shaped support plate 5, there is a first support plate 7, and on the other side of the U-shaped support plate 5, there is a second support plate 8. A first reversing controller 700 is arranged on the outer surface of the first support plate 7, and a second reversing controller 800 is arranged on the outer surface of the second support plate 8. During use, the electric telescopic cylinder 4 is used to push the positioning wire-pulling wheel 6 to move, which can perform wire-pulling movement. During winding, it can perform wire-pulling movement guidance and can be evenly wound outside the winding drum 3;

[0033] When the U-shaped support plate 5 moves, it squeezes the first reversing controller 700, which can squeeze the switch to reverse and contract. When contracting and performing wire-pulling movement, the U-shaped support plate 5 contracts and moves, which can squeeze the second reversing controller 800, and then reverses and extends to move, which can perform back-and-forth wire-pulling. According to the different lengths of the winding drum 3, the positions of the support plates are adjusted. During adjustment, a positioning rod 780 is fixedly connected to the back surfaces of the first support plate 7 and the second support plate 8. The positioning rod 780 is inserted through the inner surface of the support base 1; there are two insertion holes on the outer surfaces of both sides of the support base 1, and the outer surface of the positioning rod 780 is slidably inserted through the inner surface of the insertion hole of the support base 1; it is convenient for insertion and sliding positioning; the position can be slidably adjusted. A threaded hole is arranged on the upper inner surface of the support base 1, and a threaded set screw 781 is threadedly connected to the threaded hole. The lower end surface of the threaded set screw 781 is pressed and fixed on the outer surface of the positioning rod 780; it is convenient for locking and fixing. The positioning rod 780 can control the telescopic position and can be locked and fixed after sliding adjustment; it can be fixed after adjustment. During adjustment, the two support plates are adjusted to the left and right sides of the winding drum 3 and adjusted according to the wire-pulling position of the positioning wire-pulling wheel 6, and the wire can be pulled to the outer end of the winding drum 3, and back-and-forth wire-pulling and positioning can be performed.

[0034] The above is only the preferred specific implementation manner of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A coiling and rectifying mechanism for bare copper stranded wires, comprising a support base (1), characterized in that: A motor (2) is fixedly connected to the outer surface of the support base (1). A wire winding drum (3) is fixedly connected to the outer surface of the drive shaft of the motor (2). An electric telescopic cylinder (4) is fixedly connected to the outer surface of the support base (1). A U-shaped support plate (5) is fixedly connected to the outer end surface of the push rod of the electric telescopic cylinder (4). A positioning wire guiding wheel (6) is arranged on the inner surface of the U-shaped support plate (5). The positioning wire guiding wheels (6) are distributed on the upper inner surface of the U-shaped support plate (5). A first support plate (7) is arranged on one side of the U-shaped support plate (5), and a second support plate (8) is arranged on the other side of the U-shaped support plate (5). A first commutation controller (700) is arranged on the outer surface of the first support plate (7), and a second commutation controller (800) is arranged on the outer surface of the second support plate (8). A positioning rod (780) is fixedly connected to the back surfaces of the first support plate (7) and the second support plate (8). The positioning rod (780) is inserted through the inner surface of the support base (1).

2. The coiling and straightening mechanism for bare copper stranded wires according to claim 1, wherein: Two sets of the positioning rods (780) are distributed and fixed on the outer surfaces of the first support plate (7) and the second support plate (8).

3. The a coiling and rectifying mechanism for bare copper stranded wire according to claim 2, wherein: Two insertion holes are arranged on the outer surfaces of both sides of the support base (1). The outer surface of the positioning rod (780) is slidably inserted through the inner surface of the insertion hole of the support base (1).

4. A coiling and rectifying mechanism for bare copper stranded wires according to claim 1, characterized in that: A threaded hole is arranged on the upper inner surface of the support base (1). A threaded setscrew (781) is connected to the threaded hole by thread. The lower end surface of the threaded setscrew (781) is pressed and fixed on the outer surface of the positioning rod (780).

5. A coiling and straightening mechanism for bare copper wire strands according to claim 1, characterized in that: The U-shaped support plate (5) is aligned with the first commutation controller (700) and the second commutation controller (800).

6. A coiling and straightening mechanism for bare copper wire strands according to claim 1, characterized in that: A rubber layer is covered on the outer surface of the positioning wire guiding wheel (6).

7. A coiling and straightening mechanism for bare copper wire stranding according to claim 1, characterized in that: The support base (1) adopts a U-shaped seat structure, and a convex plate structure is arranged at its outer end.

Citation Information

Patent Citations

  • Uniform-speed winding and correcting device for bare copper wire stranded wire

    CN221184234U