Semi-automatic hose coiling machine

Abstract

The utility model discloses a semi-automatic hose coiling machine which comprises a hose coiling shaft and a hose coiling power device, a hose coiling fixing side blocking frame is fixed to the hose coiling shaft, hose coiling supporting arc plates are rotationally installed on the side portion of the hose coiling fixing side blocking frame, and arc plate gaps are formed between the adjacent hose coiling supporting arc plates. A flexible pipe coiling movable side blocking frame is arranged opposite to the flexible pipe coiling fixed side blocking frame, and the outer end of each flexible pipe coiling supporting arc plate is supported on the flexible pipe coiling movable side blocking frame. Each hose coiling support arc plate is in a state similar to a roller after being supported, and the hose coiling shaft is driven to rotate through the hose coiling power device, so that the hose can be automatically coiled; after coiling is completed, the flexible pipe coiling movable side blocking frame is separated from the flexible pipe coiling shaft, all the flexible pipe coiling supporting arc plates can rotate inwards under the pressure effect of the flexible pipe and tend to be close to each other, the flexible pipe coiling supporting arc plates can be automatically separated from the formed flexible pipe coil, and therefore the operation efficiency of flexible pipe coiling is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tools for coiling hoses, and particularly relates to a semi-automatic hose coiling machine. Background Art

[0002] After the hose is processed and formed, in order to facilitate storage, transportation, packaging, etc., it needs to be coiled. The coiling of the hose is generally completed by means of a hose coiler, a hose coiling disc, etc. The currently used hose coiler and hose coiling disc generally include a coiling frame and a coiling drum rotatably installed on the coiling frame. And to ensure that the two end faces of the coiled hose are relatively flat and regular, two coiling baffles are relatively sleeved on the coiling drum, and a space for hose coiling is formed between the two coiling baffles. When coiling the hose, the coiling drum is controlled to rotate, so that the hose is sequentially wound around the outer wall of the coiling drum between the two coiling baffles. When the hose is coiled to the target length, it is cut off and the end is fixed, one of the coiling baffles is removed, and the coiled hose roll is separated from the coiling drum to obtain the hose coil. Since the hoses are in relatively close contact after coiling, and to prevent the hose from being scratched during coiling and subsequent storage, transportation, etc., generally the inner end is adhesively sealed before coiling, air is supplied into the hose during coiling, and the end after cutting off after coiling is also adhesively sealed. By making the gas sealed in the pipe unable to make the pipe wall fit, the phenomenon that the hose is pressed and damaged is prevented. Also because of the filled gas, there will be a certain pressure between the hose layers, and the contact between the inner layer hose and the coiling drum will be closer, the friction force will increase, so that it is difficult to conveniently and quickly remove the hose coil from the coiling drum after the hose coil is formed, resulting in high labor intensity and low coiling efficiency. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a semi-automatic hose coiling machine with a fast hose coiling speed, which can quickly and conveniently separate and remove the formed hose coil from the equipment, has simple operation and helps to improve the coiling efficiency.

[0004] To solve the above technical problem, the technical solution of the utility model is: a semi-automatic hose coiling machine, including a horizontally and rotationally supported hose coiling shaft, the hose coiling shaft is connected with a hose coiling power device, a hose coiling fixed side bracket is fixedly sleeved on the hose coiling shaft, at least two hose coiling support arc plates are rotatably installed on the side of the hose coiling fixed side bracket, each hose coiling support arc plate extends along the axial direction of the hose coiling shaft and is evenly distributed on the outer periphery of the hose coiling shaft, an arc plate gap is formed between adjacent two hose coiling support arc plates, a hose coiling movable side bracket is arranged opposite to the hose coiling fixed side bracket, the hose coiling movable side bracket is movably sleeved on the hose coiling shaft, and the outer ends of each hose coiling support arc plate are all supported on the hose coiling movable side bracket.

[0005] As a preferred technical solution, the hose coiling fixed side baffle includes a coiling fixing plate fixedly sleeved on the hose coiling shaft. A fixed side retaining ring is disposed around the outer periphery of the coiling fixing plate. Connecting support arms are evenly distributed between the coiling fixing plate and the fixed side retaining ring.

[0006] As a preferred technical solution, the hose coiling support arc plates are provided in three pieces and are respectively rotatably mounted on the surface of the coiling fixing plate through hinges.

[0007] As a preferred technical solution, the hose coiling movable side baffle includes a fitting shaft sleeve for detachably assembling with the hose coiling shaft. A side retaining inner ring and a side retaining outer ring are sequentially arranged around the outer periphery of the fitting shaft sleeve. Side retaining support arms are respectively arranged and connected between the fitting shaft sleeve and the side retaining inner ring, and between the side retaining inner ring and the side retaining outer ring. The side retaining support arms between the fitting shaft sleeve and the side retaining inner ring correspondingly penetrate through the gaps of the arc plates. An arc plate support ring is fixedly connected to the side retaining support arms between the fitting shaft sleeve and the side retaining inner ring. The inner walls of the hose coiling support arc plates all abut against the arc plate support ring.

[0008] As a preferred technical solution, locking bolts with threaded fit are evenly distributed through the fitting shaft sleeve, and the inner ends of the locking bolts abut against the hose coiling shaft.

[0009] As a preferred technical solution, it further includes a coiling cabinet. One end of the hose coiling shaft extends into the coiling cabinet and is rotatably assembled with the coiling cabinet. The hose coiling power device is disposed in the coiling cabinet. The hose coiling power device is electrically connected to a foot switch, and the foot switch is disposed outside the coiling cabinet.

[0010] As an improvement to the above technical solution, the hose coiling power device includes a coiling drive motor fixedly installed in the coiling cabinet, a coiling drive wheel fixedly sleeved on the hose coiling shaft, and a coiling belt is drivingly connected between the coiling drive motor and the coiling drive wheel.

[0011] Due to the adoption of the above technical scheme, the hose semi-automatic winding machine includes a hose winding shaft that is laterally and rotatably supported, the hose winding shaft is connected to a hose winding power device, a hose winding fixed side baffle is fixedly sleeved on the hose winding shaft, and at least two hose winding support arc plates are rotatably installed on the side of the hose winding fixed side baffle, each of the hose winding support arc plates extends along the axial direction of the hose winding shaft and is evenly distributed on the outer circumference of the hose winding shaft, and an arc plate gap is formed between two adjacent hose winding support arc plates, and a hose winding movable side baffle is provided opposite to the hose winding fixed side baffle, and the hose winding movable side baffle is movably sleeved on the hose winding shaft, and the outer ends of each of the hose winding support arc plates are supported by the The hose is coiled on the movable side baffle frame; the utility model has the following beneficial effects: when coiling the hose, the movable side baffle frame for coiling the hose and the hose coiling shaft are assembled and fixed, so that each hose coiling support arc plate is supported against the movable side baffle frame for coiling the hose, and each hose coiling support arc plate presents a roller-like state after being supported, and is used to support the coiled hose. The hose coiling shaft is driven to rotate by the hose coiling power device, so that the hose can be automatically coiled; after the coiling is completed, the movable side baffle frame for coiling the hose is separated from the hose coiling shaft, and each hose coiling support arc plate will rotate inward and tend to move closer under the pressure of the hose, and can be automatically separated from the formed hose coil, so that the hose coil can be easily removed, thereby improving the operating efficiency of the hose coiling. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The following drawings are only intended to illustrate and explain the present invention, and do not limit the scope of the present invention.

[0013] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0014] Figure 2 It is a side view of a hose coiled fixed side baffle frame according to an embodiment of the utility model;

[0015] Figure 3 It is a schematic cross-sectional structure diagram of a hose coiled fixed side baffle frame according to an embodiment of the utility model;

[0016] Figure 4 It is a side view of the flexible hose coiling movable side baffle frame of the utility model embodiment;

[0017] Figure 5 It is a side view of the embodiment of the utility model after the fixed side baffle frame for coiling the hose and the movable side baffle frame for coiling the hose are assembled;

[0018] In the figure: 1 - hose coiling shaft; 2 - coiling cabinet; 3 - foot switch; 4 - coiling drive motor; 5 - coiling drive wheel; 6 - coiling belt; 7 - hose coiling support arc plate; 8 - arc plate gap; 9 - coiling fixing plate; 10 - fixed side retaining ring; 11 - connecting support arm; 12 - mounting flat plate; 13 - assembly bushing; 14 - locking bolt; 15 - side retaining inner ring; 16 - side retaining outer ring; 17 - side retaining support arm; 18 - arc plate support ring. Detailed implementation mode

[0019] The present utility model will be further elaborated below in conjunction with the accompanying drawings and embodiments. In the following detailed description, only some exemplary embodiments of the present utility model are described by way of illustration. Undoubtedly, those of ordinary skill in the art can recognize that the described embodiments can be modified in various different ways without departing from the spirit and scope of the present utility model. Therefore, the drawings and the description are illustrative in nature and are not used to limit the protection scope of the claims.

[0020] As Figures 1 to 5 shown, the semi-automatic hose coiling machine includes a horizontally and rotationally supported hose coiling shaft 1, and the hose coiling shaft 1 is connected with a hose coiling power device, and the hose coiling power device drives the hose coiling shaft 1 to rotate to provide power for the coiling of the hose. This embodiment also includes a coiling cabinet 2, and the coiling cabinet 2 can be fixedly installed on the ground to form a sufficiently stable support for hose coiling. And the coiling cabinet 2 can form a certain protection for the hose coiling power device, and at the same time can also improve the safety of the operation. The top surface of the coiling cabinet 2 is relatively flat and can also serve as a workbench during hose coiling operations for placing some auxiliary tools. Some windows can be provided through the coiling cabinet 2 to keep the air inside the cabinet flowing, so as to provide a relatively stable temperature environment for the operation of the hose coiling power device and ensure its stable and safe operation.

[0021] One end of the hose winding shaft 1 extends into the winding cabinet 2 and is rotatably assembled with the winding cabinet 2. The hose winding power device is arranged in the winding cabinet 2. The hose winding power device is electrically connected to a foot switch 3, and the foot switch 3 is arranged outside the winding cabinet 2. The start and stop of the hose winding power device can be conveniently controlled by the foot switch 3, thereby realizing the start and stop control of hose winding. Specifically, the hose winding power device includes a winding drive motor 4 fixedly installed in the winding cabinet 2, a winding drive wheel 5 fixedly mounted on the hose winding shaft 1, a winding belt 6 is connected between the winding drive motor 4 and the winding drive wheel 5, and a belt drive wheel used in conjunction with the winding drive wheel 5 is provided on the power output shaft of the winding drive motor 4 to cooperate with the winding drive wheel 5 and the winding belt 6 to realize power transmission. The winding belt 6 is preferably a flexible belt, which is wear-resistant and aging-resistant, and convenient for maintenance.

[0022] The hose winding shaft 1 is fixedly provided with a hose winding fixed side baffle, and at least two hose winding support arc plates 7 are rotatably installed on the side of the hose winding fixed side baffle. Each of the hose winding support arc plates 7 extends along the axial direction of the hose winding shaft 1 and is evenly distributed on the outer circumference of the hose winding shaft 1. An arc plate gap 8 is formed between two adjacent hose winding support arc plates 7. A hose winding movable side baffle is provided opposite to the hose winding fixed side baffle. The hose winding movable side baffle is movably mounted on the hose winding shaft 1, and the outer ends of each hose winding support arc plate 7 are supported on the hose winding movable side baffle. When in use, under the support of the hose winding movable side baffle, each of the hose winding support arc plates 7 is supported and fixed, and cooperates with each other to form a cylinder-like structure for supporting the wound hose. The hose winding fixed side baffle cooperates with the hose winding movable side baffle to block both sides of the hose winding, so that the two ends of the formed winding are relatively neat. The movable installation of the hose winding movable side baffle makes the distance between it and the hose winding fixed side baffle adjustable, and is used to form hose coils of different heights, so that the length of the wound hose can be adjusted.

[0023] like Figure 1 , Figure 2 and Figure 3As shown, the hose coiling fixed side retainer includes a coiling fixed plate 9 fixedly sleeved on the hose coiling shaft 1. A fixed side retaining ring 10 is circumferentially arranged on the outer periphery of the coiling fixed plate 9. Connecting support arms 11 are evenly distributed between the coiling fixed plate 9 and the fixed side retaining ring 10. Under the action of the connecting support arms 11, the coiling fixed plate 9 and the fixed side retaining ring 10 can rotate synchronously with the hose coiling shaft 1. The hose coiling support arc plates 7 are provided in three pieces and are respectively rotatably installed on the surface of the coiling fixed plate 9 through hinges, so that the outer ends of the hose coiling support arc plates 7 can rotate and approach the hose coiling shaft 1, facilitating separation from the coiled hose roll. The ends of the hose coiling support arc plates 7 are fixedly connected with corresponding mounting plates 12, and the mounting plates 12 are attached to the surface of the coiling fixed plate 9 to realize rotational connection with the coiling fixed plate 9 through hinges.

[0024] As Figure 1 and Figure 4 shown, the hose coiling movable side retainer includes a fitting shaft sleeve 13 for detachably assembling with the hose coiling shaft 1. Locking bolts 14 with threaded fit are evenly distributed through the fitting shaft sleeve 13, and the inner ends of the locking bolts 14 abut against the hose coiling shaft 1. Through the locking action of the locking bolts 14, the assembly and disassembly between the entire hose coiling movable side retainer and the hose coiling shaft 1 are realized, and the operation is simple and convenient.

[0025] A side retaining inner ring 15 and a side retaining outer ring 16 are successively arranged on the outer periphery of the fitting shaft sleeve 13. Side retaining support arms 17 are respectively arranged and connected between the fitting shaft sleeve 13 and the side retaining inner ring 15, and between the side retaining inner ring 15 and the side retaining outer ring 16. The side retaining support arms 17 and the connecting support arms 11 can be set as metal plate structures or / and rod structures, and can be welded and fixed to the relevant connecting components, which is convenient and simple to manufacture. The side retaining support arms 17 between the fitting shaft sleeve 13 and the side retaining inner ring 15 correspondingly penetrate through each arc plate gap 8. An arc plate support ring 18 is also fixedly connected to the side retaining support arms 17 between the fitting shaft sleeve 13 and the side retaining inner ring 15. The inner walls of the hose coiling support arc plates 7 all abut against the arc plate support ring 18. Through the action of the arc plate support ring 18, the hose coiling support arc plates 7 form a structure similar to a cylinder to realize the support of the hose roll.

[0026] With the above structural settings in this embodiment, the automatic coiling of the hose is realized under the drive of the coiling drive motor. After the hose roll is formed, it is manually disassembled, thus forming a semi-automatic coiling of the hose, which improves the coiling efficiency to a certain extent and reduces the labor intensity.

[0027] The description of the present utility model is given for purposes of illustration and description, and is not intended to be exhaustive or to limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present utility model and its practical application, and to enable those of ordinary skill in the art to understand the present utility model so as to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. Semi-automatic hose coiling machine, including a horizontally and rotationally supported hose coiling shaft, the hose coiling shaft is connected with a hose coiling power device, characterized in that: A hose coiling fixed side baffle is fixedly sleeved on the hose coiling shaft. At least two hose coiling support arc plates are rotatably installed on the side of the hose coiling fixed side baffle. Each of the hose coiling support arc plates extends along the axial direction of the hose coiling shaft and is evenly distributed on the outer circumference of the hose coiling shaft. An arc plate gap is formed between two adjacent hose coiling support arc plates. A hose coiling movable side baffle is arranged opposite to the hose coiling fixed side baffle. The hose coiling movable side baffle is movably sleeved on the hose coiling shaft. The outer ends of each of the hose coiling support arc plates are supported on the hose coiling movable side baffle.

2. The semi-automatic hose coiling machine according to claim 1, characterized in that: The hose coiling fixed side baffle includes a coiling fixed plate fixedly sleeved on the hose coiling shaft. A fixed side retaining ring is surrounded on the outer circumference of the coiling fixed plate. Connecting support arms are evenly distributed between the coiling fixed plate and the fixed side retaining ring.

3. The semi-automatic hose coiling machine according to claim 2, characterized in that: Three hose coiling support arc plates are provided and are respectively rotatably installed on the surface of the coiling fixed plate through hinges.

4. The semi-automatic hose coiling machine according to claim 1, characterized in that: The hose coiling movable side baffle includes an assembly shaft sleeve for detachably assembling with the hose coiling shaft. A side retaining inner ring and a side retaining outer ring are sequentially arranged on the outer circumference of the assembly shaft sleeve. Side retaining support arms are respectively arranged and connected between the assembly shaft sleeve and the side retaining inner ring, and between the side retaining inner ring and the side retaining outer ring. And the side retaining support arms between the assembly shaft sleeve and the side retaining inner ring correspondingly penetrate through each of the arc plate gaps. An arc plate support ring is also fixedly connected on the side retaining support arms between the assembly shaft sleeve and the side retaining inner ring. The inner walls of each of the hose coiling support arc plates are abutted against the arc plate support ring.

5. The semi-automatic hose coiling machine according to claim 4, characterized in that: Locking bolts with threaded fit are evenly distributed through the assembly shaft sleeve. The inner ends of the locking bolts are abutted against the hose coiling shaft.

6. The semi-automatic hose coiling machine according to claim 1, characterized in that: It further includes a coiling cabinet. One end of the hose coiling shaft extends into the coiling cabinet and is rotatably assembled with the coiling cabinet. The hose coiling power device is arranged in the coiling cabinet. The hose coiling power device is electrically connected with a foot switch. The foot switch is arranged outside the coiling cabinet.

7. The semi-automatic hose coiling machine according to claim 6, wherein: The hose coiling power device includes a coiling drive motor fixedly installed in the coiling cabinet, a coiling drive wheel fixedly sleeved on the hose coiling shaft. A coiling belt is drivingly connected between the coiling drive motor and the coiling drive wheel.

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