Rolling device for reducing friction of front ladle pulling steel wire rope of industrial silicon furnace

By using roller support and support rod structures in the front-pull area of the industrial silicon furnace, the friction method of the wire rope is changed to rolling friction, which solves the friction and clamping problems of the wire rope, and improves safety and service life.

CN223150158UActive Publication Date: 2025-07-25JIAYUGUAN HONG DIAN IRON ALLOY CO LTD
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Patent Information

Application Number
CN202422192270.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-08
Publication Date
2025-07-25
Estimated Expiration
2034-09-08

AI Technical Summary

Technical Problem

During the smelting of industrial silicon furnaces, the wire ropes in the front-end area of the furnace are damaged and safety risks due to sliding friction and obstacle problems, which affects the service life and operation safety.

Method used

The roller support and support rod structure is adopted. The roller is fixed through the slots on the roller support and support rod. The shaft is made of copper, which realizes the steel wire rope from sliding friction to rolling friction, reducing friction and clamping resistance.

Benefits of technology

It reduces the friction and jamming problems of the wire rope, extends the service life, reduces safety risks and costs, and improves operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rolling device for reducing friction of a front bag pulling steel wire rope of an industrial silicon furnace, which comprises a roller support and supporting rods which are symmetrically arranged, the supporting rods are arranged at the tops of the roller support, the top ends of the supporting rods are provided with clamping grooves, rollers are arranged on the two supporting rods in a crossing manner, and rotating shafts of the rollers are respectively clamped in the clamping grooves. The device is simple, fast, practical, economical, efficient and high in safety performance, the operation mode of the steel wire rope is optimized from sliding friction to rolling friction, friction force in the operation process of the steel wire rope is reduced, and the problem of jamming in the operation process of the steel wire rope is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of the safety of the ladle drawing operation in front of the industrial silicon furnace, and particularly relates to a rolling device for reducing the friction of the wire rope for ladle drawing in front of the industrial silicon furnace. Background Art

[0002] Industrial silicon, also known as metallurgical grade silicon, is a purified elemental silicon. Due to different raw material structures, it is mainly produced in two categories: chemical grade metallurgical silicon and metallurgical grade silicon. It is mainly used as the main raw material for the production of organosilicon, polysilicon, and monocrystalline silicon, to produce high-purity semiconductor materials, and to prepare alloys (aluminum alloys) with special uses. The main trace elements to be controlled are Fe, AL, and Ca, and different production grades are defined according to their different contents.

[0003] During the smelting process of industrial silicon, due to the use of a rotating furnace body and a multi-tuyere process, the temperature in the ladle drawing area in front of the furnace is high and the turning radius is large. Therefore, the method of using a hoisting wire rope is mostly adopted for ladle drawing. In this operation mode, the wire rope directly drags on the ground, and the friction force of the wire rope is too large, which causes certain damage to the wire rope. At the same time, due to uneven ground or other factors, the wire rope is prone to jamming. After the wire rope is concentratedly stressed, it may cause the wire rope to be broken-stranded or broken, affecting the safe use of the wire rope and the safety of the surrounding operators. Frequent replacement of the wire rope not only increases the labor intensity and safety risk of the operators, but also leads to an increase in the cost of the wire rope. Content of the Utility Model

[0004] The purpose of the utility model is to provide a rolling device for reducing the friction of the wire rope for ladle drawing in front of the industrial silicon furnace, so as to solve the problems of wire rope friction and jamming existing in the ladle drawing operation during the smelting process of industrial silicon.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A rolling device for reducing the friction of the wire rope for ladle drawing in front of the industrial silicon furnace includes symmetrically arranged drum brackets and support rods. The support rods are arranged on the top of the drum brackets, and clamping grooves are arranged at the tops of the support rods. A drum is straddled on the two support rods, and the rotating shafts of the drum are respectively clamped in the clamping grooves.

[0007] In order to further implement the utility model, the clamping groove is an arc matching the rotating shaft. The top of the clamping groove is open, and the height of the clamping groove is greater than the radius of the rotating shaft.

[0008] In order to further implement the utility model, both the drum brackets and the support rods are made of steel structure materials.

[0009] In order to further implement the utility model, the rotating shaft is made of copper material.

[0010] The beneficial effect of the utility model compared with the prior art is as follows:

[0011] During the ladle drawing operation in front of the furnace, the steel wire rope is placed on the drum of the present utility model, changing the movement mode of the steel wire rope from sliding to rolling during the ladle drawing process, reducing the friction and jamming problems during operation, decreasing the probability of the steel wire rope getting frayed and broken, prolonging the service life of the steel wire rope, reducing the usage cost of the steel wire rope. At the same time, during the operation process, personnel do not need to frequently enter the ladle drawing area to check whether there is a jamming problem with the steel wire rope, reducing the safety risk of the operation and improving the intrinsic safety of the steel wire rope operation during the ladle drawing process.

[0012] The present utility model is simple, fast, practical, economical, efficient and has high safety performance. It optimizes the running mode of the steel wire rope from sliding friction to rolling friction, reducing the friction of the steel wire rope during operation and solving the jamming problem existing during the operation of the steel wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is Figure 1 a side view of

[0015] The meanings of the reference numerals are as follows: 1, drum support; 2, support rod; 3, card slot; 4, drum; 5, rotating shaft; 6, steel wire rope. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] The present utility model will be further described below in conjunction with the drawings and specific embodiments.

[0017] As Figure 1-2 shown, a rolling device for reducing the friction of the steel wire rope during ladle drawing in front of the industrial silicon furnace includes symmetrically arranged drum supports 1 and support rods 2. Both the drum supports 1 and the support rods 2 are made of steel structure materials. The support rods 2 are arranged at the top of the drum supports 1. A card slot 3 is arranged at the top end of the support rods 2. A drum 4 is spanned across the two support rods 2. The rotating shafts 5 of the drum 4 are respectively clamped in the card slots 3. The rotating shafts 5 are made of copper. The card slots 3 are arcs matching the rotating shafts 5. The top of the card slots 3 is open. The height of the card slots 3 is greater than the radius of the rotating shafts 5.

[0018] Place the steel wire rope 6 on the drum 4 of the present utility model, changing the movement mode of the steel wire rope 6 from sliding to rolling during the ladle drawing process.

Claims

1. A rolling device for reducing the friction of the wire rope during ladle drawing in front of an industrial silicon furnace, characterized in that: It includes symmetrically arranged drum brackets (1) and support rods (2). The support rods (2) are arranged at the top of the drum brackets (1). A clamping groove (3) is arranged at the top end of the support rods (2). A drum (4) is straddled on the two support rods (2), and the rotating shafts (5) of the drum (4) are respectively clamped in the clamping grooves (3).

2. The rolling device for reducing the friction of the wire rope for drawing ladles in front of the industrial silicon furnace according to claim 1, characterized in that: The clamping groove (3) is an arc-shaped one that matches the rotating shaft (5). The top of the clamping groove (3) is open, and the height of the clamping groove (3) is greater than the radius of the rotating shaft (5).

3. The rolling device for reducing the friction of the wire rope for ladle drawing in front of the industrial silicon furnace according to claim 1 or 2, characterized in that: Both the drum brackets (1) and the support rods (2) are made of steel structure materials.

4. The rolling device for reducing the friction of the wire rope for ladle drawing in front of the industrial silicon furnace according to claim 3, characterized in that: The rotating shaft (5) is made of copper material.