Industrial silicon purification device
Through the coordinated movement of the air guide frame and the rotary rod, the contact range and residence time between the mixed gas and liquid industrial silicon are increased, and the problem of uneven mixing in the existing devices is solved, achieving a more efficient purification effect.
Patent Information
- Application Number
- CN202422006855.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the existing industrial silicon purification device, the discharge range of the mixed gas is small, resulting in uneven reactions and affecting the purification quality.
The adjustment mechanism and the mixing mechanism are adopted to drive the nozzle up and down through the air guide frame, and combined with the rotation of the electric telescopic rod and the rotary rod, the contact range and residence time of the mixed gas and liquid industrial silicon are increased to achieve sufficient reaction.
The contact efficiency between the mixed gas and liquid industrial silicon is improved, the impurity removal is more thorough, and the purification efficiency and product quality are improved.
Smart Images

Figure CN223150295U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon production and processing, and more specifically, to an industrial silicon purification device. Background Art
[0002] Industrial silicon is a product smelted from silica and carbonaceous reducing agents in a submerged arc furnace. After a series of processes, industrial silicon is purified to produce polysilicon and monocrystalline silicon for use in the photovoltaic industry. In order to reduce the impurity content in industrial silicon and improve its quality, it is necessary to refine and purify industrial silicon.
[0003] In the existing mechanism during processing, since the gas in the gas mixing chamber is naturally transported through the air pipe, the transportation pressure is relatively low. During the processing of liquid silicon, impurities may block the air vent, resulting in poor purification efficiency. Moreover, the oxygen and air in the gas mixing chamber are naturally mixed, and the mixing speed is slow, resulting in the mixed gas discharged through the air vent not being pure enough, leading to poor refining quality of industrial silicon.
[0004] After retrieval, a Chinese patent with the authorization announcement number CN215939996U discloses a refining and purification device for industrial silicon production and processing. In this structure, the microwave heater and the motor are started simultaneously, the driving rod rotates, and the stirring plate rotates to stir the heated liquid industrial silicon. When the liquid industrial silicon is processed, while being stirred by the stirring plate, the rotating rod also drives the fan blades to rotate, accelerating the mixing efficiency of oxygen and air in the gas mixing chamber. Then, the mixed gas is sprayed out through several electronic control nozzles to fully react with the stirred liquid industrial silicon. The bubbles generated by the spraying of the mixed gas will make the liquid silicon flow, making the removal of impurities more thorough, improving the purification efficiency of industrial silicon during processing and production. The waste gas with heat discharged through the exhaust pipe is discharged into the heat preservation pipe, and the heat in the waste gas is used to heat the mixed gas, reducing heat loss and lowering energy consumption.
[0005] However, when this structure is actually used, the mixing efficiency of oxygen and air in the gas mixing chamber is accelerated, and then the mixed gas is sprayed out through several electronic control nozzles to fully react with the stirred liquid industrial silicon. However, the range of the mixed gas sprayed out through several electronic control nozzles is small, resulting in poor reaction effect and uneven mixing, affecting the subsequent purification quality. Summary of the Utility Model
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides an industrial silicon purification device to solve the problems raised in the above background art.
[0007] To achieve the above object, the utility model provides the following technical solutions:
[0008] An industrial silicon purification device includes a processing box. A mixing box is installed on the upper surface of the processing box, and an adjusting mechanism is arranged inside the processing box;
[0009] The adjusting mechanism includes two installation grooves opened on the inner wall of the processing box. Fixed frames are arranged inside both of the two installation grooves. A slider is slidably connected inside the fixed frame. One side of the slider is provided with a gas guide frame. One end of the gas guide frame is fixedly connected to the inner wall of the processing box. An electric telescopic rod is arranged on the top of the gas guide frame. A plurality of spray heads are arranged on one side of the gas guide frame. A telescopic pipe is arranged on the top of the gas guide frame.
[0010] By adopting the above technical solution: In order to increase the spraying range of the spray heads, so that the mixed gas can fully contact and react with the liquid industrial silicon, make it mix evenly, and thus improve the purification quality.
[0011] As a further description of the above technical solution: A first motor is installed on the upper surface of the processing box. The output end of the first motor is coaxially driven and connected to a rotating shaft. A plurality of blades are sleeved on the rotating shaft. A feed pipe is arranged on one side of the processing box. A discharge pipe is arranged on the other side of the processing box. First solenoid valves are arranged on one side of both the feed pipe and the discharge pipe.
[0012] By adopting the above technical solution: In order to facilitate the stirring of the liquid industrial silicon, so that the liquid industrial silicon is evenly heated and the use effect is improved.
[0013] As a further description of the above technical solution: A mixing mechanism is arranged inside the mixing box. The mixing mechanism includes an oxygen inlet pipe arranged on one side of the mixing box. An air inlet pipe is arranged on the other side of the mixing box. Second solenoid valves are arranged on one side of both the oxygen inlet pipe and the air inlet pipe. A second motor is arranged on the top of the processing box. The output end of the second motor is coaxially driven and connected to a rotating rod. An L-shaped stirring column is arranged on the surface of the rotating rod. Stirring blades are sleeved on the L-shaped stirring column.
[0014] By adopting the above technical solution: In order to facilitate the mixing and transportation of the gas, so as to facilitate the subsequent work.
[0015] As a further description of the above technical solution: A plurality of guide plates are arranged inside the mixing box. Through holes are opened on the surfaces of the plurality of guide plates. Bearings are arranged inside the through holes. The inner ring of the bearing is connected to the rotating rod. An air pump is arranged on one side of the mixing box. A total air box is arranged on one side of the air pump. Delivery pipes are arranged on both sides of the total air box. One end of the delivery pipe is connected to the telescopic pipe. A controller is arranged on one side of the processing box.
[0016] By adopting the above technical solution: In order to increase the residence time of the mixed gas in the mixing box, the mixing effect is greatly improved.
[0017] The technical effects and advantages of the present utility model:
[0018] 1. By setting up an adjustment mechanism, compared with the prior art, it is conveyed into the air guide frame through a telescopic pipe, and then the mixed gas is sprayed out through a nozzle to fully react with the stirred liquid industrial silicon. At the same time, the electric telescopic rod is started to drive the air guide frame to move, and the air guide frame drives the nozzle to move, so as to realize the reciprocating movement of the nozzle up and down, increasing the contact range, so that the mixed gas fully contacts and reacts with the stirred liquid industrial silicon. The bubbles generated by the spraying of the mixed gas will make the liquid silicon flow, making the removal of impurities more thorough, enabling the industrial silicon to be refined quickly, and helping to improve the purification efficiency and product quality.
[0019] 2. By setting up a mixing mechanism, compared with the prior art, the air pump on one side of the mixing box is started, and at this time the second solenoid valve is opened to make the gas be conveyed into the interior of the mixing box through the oxygen inlet pipe and the air inlet pipe respectively. Then the second motor is started, and at the same time the second motor drives the rotating rod to rotate, and the rotating rod drives the L-shaped stirring column to rotate, so that the L-shaped stirring column drives the stirring blades to rotate and work, making the gas in the mixing box fully mixed. Then through the guiding of the guiding plate, a part of the air flow is blocked from passing directly, increasing the residence time of the mixed gas in the mixing box and further improving the mixing effect. Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0021] Figure 2 It is a schematic diagram of the structure of the adjustment mechanism of the present utility model.
[0022] Figure 3 It is a schematic diagram of the structure of the mixing mechanism of the present utility model.
[0023] Figure 4 It is of the present utility model Figure 3 The enlarged schematic diagram of part A in
[0024] Figure 5 It is a schematic diagram of the overall sectional structure of the present utility model.
[0025] The reference numerals are: 1, processing box; 2, mixing box; 3, fixing frame; 4, slider; 5, air guide frame; 6, electric telescopic rod; 7, nozzle; 8, telescopic pipe; 9, first motor; 10, rotating shaft; 11, blade; 12, feed pipe; 13, discharge pipe; 14, oxygen inlet pipe; 15, air inlet pipe; 16, second solenoid valve; 17, second motor; 18, L-shaped stirring column; 19, stirring blade; 20, guide plate; 21, bearing; 22, main air box; 23, conveying pipe; 24, controller. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0027] The embodiments of the present application disclose an industrial silicon purification device as Figures 1 - 5 shown, which includes a processing box 1. A mixing box 2 is installed on the upper surface of the processing box 1, and an adjusting mechanism is arranged inside the processing box 1;
[0028] The adjusting mechanism includes two installation grooves opened on the inner wall of the processing box 1. Fixing frames 3 are arranged inside both of the two installation grooves. A slider 4 is slidably connected inside the fixing frame 3. One side of the slider 4 is provided with an air guide frame 5. One end of the air guide frame 5 is fixedly connected to the inner wall of the processing box 1. An electric telescopic rod 6 is arranged on the top of the air guide frame 5. A plurality of nozzles 7 are arranged on one side of the air guide frame 5. A telescopic pipe 8 is arranged on the top of the air guide frame 5. The mixed gas is conveyed into the air guide frame 5 through the telescopic pipe 8 and then sprayed out through the nozzles 7 to fully react with the stirred liquid industrial silicon. At the same time, the electric telescopic rod 6 is started to drive the air guide frame 5 to move. The air guide frame 5 drives the nozzles 7 to move, so as to realize the up-and-down reciprocating movement of the nozzles 7, so that the mixed gas can fully contact and react with the stirred liquid industrial silicon, and the industrial silicon can be quickly refined.
[0029] Refer to Figures 2 - 3As shown in the figure, a first motor 9 is installed on the upper surface of the processing box 1. The output end of the first motor 9 is coaxially driven and connected to a rotating shaft 10. A plurality of blades 11 are sleeved on the rotating shaft 10. One side of the processing box 1 is provided with a feed pipe 12, and the other side of the processing box 1 is provided with a discharge pipe 13. First solenoid valves are provided on one side of the feed pipe 12 and the discharge pipe 13. Liquid industrial silicon is conveyed into the processing box 1 through the feed pipe 12. When a certain amount is conveyed, the conveying stops. Then, the staff operates the controller 24 to make the microwave heater outside the processing box 1 work, so as to heat the processing box 1. Then, the first motor 9 is started to drive the rotating shaft 10 to rotate, and the rotating shaft 10 drives the blades 11 to rotate. The rotation of the blades 11 stirs the heated liquid industrial silicon. Since the stirring area of the blades 11 is large and in an inclined state, the stirring effect is improved.
[0030] Referring to Figures 4 - 5 As shown in the figure, a mixing mechanism is arranged inside the mixing box 2. The mixing mechanism includes an oxygen inlet pipe 14 arranged on one side of the mixing box 2, and an air inlet pipe 15 is arranged on the other side of the mixing box 2. Second solenoid valves 16 are provided on one side of the oxygen inlet pipe 14 and the air inlet pipe 15. A second motor 17 is arranged on the top of the processing box 1. The output end of the second motor 17 is coaxially driven and connected to a rotating rod. An L-shaped stirring column 18 is arranged on the surface of the rotating rod, and a stirring blade 19 is sleeved on the L-shaped stirring column 18. The air pump on one side of the mixing box 2 is started. At this time, the second solenoid valve 16 is opened to make the gas be conveyed into the mixing box 2 through the oxygen inlet pipe 14 and the air inlet pipe 15 respectively. Then, the second motor 17 is started. At the same time, the second motor 17 drives the rotating rod to rotate, and the rotating rod drives the L-shaped stirring column 18 to rotate, so that the L-shaped stirring column 18 drives the stirring blade 19 to rotate and work, and the gas inside the mixing box 2 is fully mixed.
[0031] Referring to Figure 1 、 5 As shown in the figure, a plurality of guide plates 20 are arranged inside the mixing box 2. Through holes are formed on the surfaces of the plurality of guide plates 20, and bearings 21 are arranged inside the through holes. The inner ring to which the bearing 21 belongs is connected to the rotating rod. An air pump is arranged on one side of the mixing box 2, and a total air box 22 is arranged on one side of the air pump. Conveying pipes 23 are arranged on both sides of the total air box 22. One end of the conveying pipe 23 is connected to the telescopic pipe 8. A controller 24 is arranged on one side of the processing box 1. Through the guidance of the guide plates 20, a part of the direct flow of the air flow is blocked, increasing the residence time of the mixed gas in the mixing box 2 and further improving the mixing effect. The gas inside the mixing box 2 is conveyed to the conveying pipes 23 on both sides through the total air box 22, and then conveyed to the telescopic pipe 8 through the conveying pipes 23, and conveyed to the air guide frame 5 through the telescopic pipe 8, and then the mixed gas is sprayed out through the nozzle 7 to fully react with the stirred liquid industrial silicon.
[0032] The working principle of the present utility model:
[0033] The utility model relates to an industrial silicon purification device. When the device is in use,
[0034] Liquid industrial silicon is conveyed into the processing box 1 through the feed pipe 12. When a certain amount is conveyed, the conveying stops. Then, the staff operates the controller 24 to make the microwave heater outside the processing box 1 work, thereby heating the processing box 1. Then, the first motor 9 is started to drive the rotating shaft 10 to rotate, and the rotating shaft 10 drives the blades 11 to rotate. The rotation of the blades 11 stirs the heated liquid industrial silicon. Since the stirring area of the blades 11 is large and in an inclined state, the stirring effect is improved;
[0035] Then, the air pump on one side of the mixing box 2 is started. At this time, the second solenoid valve 16 is opened to make the gas be conveyed into the interior of the mixing box 2 through the oxygen inlet pipe 14 and the air inlet pipe 15 respectively. Thus, the second motor 17 is started. At the same time, the second motor 17 drives the rotating rod to rotate, and the rotating rod drives the L-shaped stirring column 18 to rotate, so that the L-shaped stirring column 18 drives the stirring blades 19 to rotate and work, making the gas inside the mixing box 2 fully mixed. Then, through the guiding of the guiding plate 20, a part of the direct passage of the air flow is blocked, increasing the residence time of the mixed gas in the mixing box 2 and further improving the mixing effect. The gas inside the mixing box 2 is conveyed to the conveying pipes 23 on both sides through the total gas box 22, and then conveyed to the telescopic pipe 8 through the conveying pipes 23, and then conveyed into the air guiding frame 5 through the telescopic pipe 8. Then, the mixed gas is sprayed out through the nozzle 7 to fully react with the stirred liquid industrial silicon. At the same time, the electric telescopic rod 6 is started to drive the air guiding frame 5 to move, and the air guiding frame 5 drives the nozzle 7 to move, thereby realizing the up-and-down reciprocating movement of the nozzle 7, so that the mixed gas fully contacts and reacts with the stirred liquid industrial silicon, enabling the industrial silicon to be quickly refined, and finally discharged from the discharge pipe 13.
[0036] The above are all the preferred embodiments of this application. The protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. An industrial silicon purification device, comprising a processing box (1), characterized in that: A mixing box (2) is installed on the upper surface of the processing box (1), and an adjustment mechanism is provided inside the processing box (1); The adjustment mechanism comprises two mounting grooves provided on the inner wall of the processing box (1), a fixing frame (3) being arranged inside the two mounting grooves, a slider (4) being slidably connected inside the fixing frame (3), an air guide frame (5) being arranged on one side of the slider (4), one end of the air guide frame (5) being fixedly connected to the inner wall of the processing box (1), an electric telescopic rod (6) being arranged on the top of the air guide frame (5), a plurality of nozzles (7) being arranged on one side of the air guide frame (5), and a telescopic tube (8) being arranged on the top of the air guide frame (5).
2. The industrial silicon purification device according to claim 1, characterized in that: A first motor (9) is installed on the upper surface of the processing box (1); the output end of the first motor (9) is coaxially connected to a rotating shaft (10); and a plurality of blades (11) are sleeved on the rotating shaft (10).
3. The industrial silicon purification device according to claim 1, characterized in that: A feed pipe (12) is provided on one side of the processing box (1), and a discharge pipe (13) is provided on the other side of the processing box (1); and a first solenoid valve is provided on one side of each of the feed pipe (12) and the discharge pipe (13).
4. The industrial silicon purification device according to claim 1, wherein: A mixing mechanism is arranged inside the mixing box (2), and the mixing mechanism comprises an oxygen inlet pipe (14) arranged on one side of the mixing box (2), and an air inlet pipe (15) is arranged on the other side of the mixing box (2), and a second solenoid valve (16) is arranged on one side of each of the oxygen inlet pipe (14) and the air inlet pipe (15).
5. The industrial silicon purification device according to claim 1, wherein: A second motor (17) is arranged on the top of the processing box (1), and the output end of the second motor (17) is coaxially connected to a rotating rod, and an L-shaped stirring column (18) is arranged on the surface of the rotating rod, and a stirring blade (19) is sleeved on the L-shaped stirring column (18).
6. The industrial silicon purification device according to claim 1, wherein: A plurality of guide plates (20) are arranged inside the mixing box (2), through holes are opened on the surfaces of the plurality of guide plates (20), bearings (21) are arranged inside the through holes, and the inner ring of the bearing (21) is connected to the rotating rod.
7. The industrial silicon purification device according to claim 1, characterized in that: An air pump is provided on one side of the mixing box (2), a main air box (22) is provided on one side of the air pump, delivery pipes (23) are provided on both sides of the main air box (22), one end of the delivery pipe (23) is connected to the telescopic pipe (8), and a controller (24) is provided on one side of the processing box (1).
Citation Information
Patent Citations
Refining and purifying equipment for industrial silicon production and processing
CN215939996U