Layered progressive reaction humic acid organic fertilizer reaction kettle
By adopting buffer preheating and layered stirring structures in the humic acid organic fertilizer reactor, the problem of slow reaction start caused by uneven material temperature is solved, and more efficient material mixing and product quality stability are achieved.
Patent Information
- Application Number
- CN202422242219.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The temperature of humic acid organic fertilizer materials directly enter the reactor is not uniform enough, resulting in slow start of reaction, affecting the consistency and stability of product quality.
A layered progressive reactor is designed, using a buffer preheating structure and a layered stirring structure. The materials are preheated through the buffer plate and the materials are fully mixed under the action of the stirring rod to ensure temperature uniformity and reaction sufficiency.
It realizes uniform preheating of material temperature, improves reaction efficiency and product quality consistency, reduces the probability of side reactions, and improves production efficiency and product purity.
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Figure CN223150484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of humic acid organic fertilizer preparation, in particular to a layered progressive reaction humic acid organic fertilizer reactor. Background Technique
[0002] Humic acid organic fertilizer is an organic fertilizer containing humic acid components. Humic acid is a kind of natural organic polymer compound with various beneficial characteristics. Humic acid organic fertilizer can improve soil structure, increase soil air permeability and water retention, and improve soil fertility. It can promote the activities of soil microorganisms, enhance soil biological activity, and contribute to the transformation and absorption of nutrients.
[0003] When the humic acid organic fertilizer material directly enters the reactor, the temperature is not uniform enough or does not reach the appropriate reaction starting temperature, which will cause the reaction to start slowly and the overall reaction efficiency is low. When the humic acid organic fertilizer material undergoes a fusion reaction, a progressive reaction process is required to ensure the quality consistency and stability of the product. Content of the Utility Model
[0004] The purpose of the utility model is to provide a layered progressive reaction humic acid organic fertilizer reactor to solve the problem that the non-uniform temperature when directly entering the reactor will cause the reaction to start slowly and affect the quality of the product as mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A layered progressive reaction humic acid organic fertilizer reactor, including a housing, the lower surface of the housing is provided with support legs, and further includes a first feed inlet penetratingly installed on the upper surface of the housing, a second feed inlet penetratingly installed on the upper surface of the housing, a buffer preheating structure is arranged inside the housing, and the buffer preheating structure can preheat while the material falls through the cooperation of a first buffer plate and a second buffer plate. The buffer preheating structure includes a first buffer plate fixedly installed on the inner wall surface of the housing, a second buffer plate is arranged below the first buffer plate, the second buffer plate is fixedly installed on the side surface of an isolation cavity plate, the isolation cavity plate is fixedly installed on the inner wall surface of the housing, a motor is installed on the upper surface of the housing, and a connecting rod is fixedly connected to the rotating shaft of the motor, and the connecting rod rotates through the upper and lower surfaces of the isolation cavity plate.
[0006] Preferably, the first buffer plate and the second buffer plate are vertically and alternately arranged, and both the first buffer plate and the second buffer plate are arranged as inclined structures.
[0007] Adopting the above technical solution enables the material to be preheated while falling and buffering in the reactor.
[0008] Preferably, the isolation cavity plate divides the inner part of the housing corresponding to the first feed inlet and the second feed inlet.
[0009] With the above technical solution, the material can be preheated separately.
[0010] Preferably, a layered stirring structure is further installed inside the outer shell. The layered stirring structure can make the stirring rod fall after stirring and reacting with the material by rotating the connecting plate.
[0011] With the above technical solution, the fusion reaction of the material is more sufficient.
[0012] Preferably, the layered stirring structure includes a connecting plate. The connecting plate is fixedly installed on the outer surface of the connecting rod. The connecting plate is arranged in a conical structure. A fixing ring is fixedly installed on the inner wall surface of the outer shell. The inner wall surface of the fixing ring is arranged in an inclined structure parallel to the conical outer surface of the connecting plate. A rhombic block is arranged between the fixing ring and the connecting plate. A fixing block is fixedly installed on the upper surface of the rhombic block. One end of the fixing block is fixedly installed on the outer shell, and the other end of the fixing block is fixedly installed with a stirring rod. A vertical rod is fixedly installed on the upper surface of the stirring rod. The fixing blocks are symmetrically arranged in 2 pieces.
[0013] With the above technical solution, the material is fully fused after double stirring, the reaction time is shortened, and the efficiency is improved.
[0014] Preferably, 2 connecting plates are vertically arranged.
[0015] With the above technical solution, it is convenient to carry out layered stirring.
[0016] Preferably, the lower surface of the stirring rod contacts the upper surface of the connecting plate.
[0017] With the above technical solution, the stirring rod stirs the material on the connecting plate more evenly.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: The humic acid organic fertilizer reactor with layered progressive reaction:
[0019] 1. The humic acid organic fertilizer reactor with layered progressive reaction is provided with a buffer preheating structure, so that the material enters the reactor and is preheated separately under the isolation of the isolation cavity, which helps to make the material temperature more uniform, reduce the situation of local overheating or overcooling, make the reaction more complete and uniform, and thus ensure the quality consistency and stability of the final product;
[0020] 2. Further, a layered stirring structure is also provided. By rotating the connecting plate, the stirring rod stirs the material on the connecting plate, enhancing the contact and mixing between the materials, promoting the progress of the chemical reaction, shortening the reaction time, and improving the production efficiency;
[0021] 3. Further, the evenly stirred and reacted slurry material will flow downward to the next layer for stirring. Even stirring can reduce the situation of excessive reaction or insufficient reaction of local materials, thereby reducing the occurrence probability of side reactions and improving the purity and quality of the product. Description of the Drawings
[0022] Figure 1 It is a schematic diagram of the axonometric surface structure of the present utility model;
[0023] Figure 2 It is a schematic diagram of the front sectional structure of the outer shell of the present utility model;
[0024] Figure 3 It is a schematic diagram of the overall front sectional structure of the present utility model;
[0025] Figure 4 It is a schematic diagram of the top sectional structure of the present utility model;
[0026] Figure 5 It is a schematic diagram of the top surface structure of the connecting plate of the present utility model;
[0027] Figure 6 It is a schematic diagram of the sectional structure of the stirring rod of the present utility model.
[0028] In the figure: 1. Outer shell; 2. First feed inlet; 3. Second feed inlet; 4. Motor; 5. Isolation cavity plate; 6. Connecting rod; 7. First buffer plate; 8. Second buffer plate; 9. Connecting plate; 10. Fixed ring; 11. Fixed block; 12. Stirring rod; 13. Vertical rod; 14. Rhombic block. Specific Embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figure 1-6 , the present utility model provides a technical solution: a layered progressive reaction humic acid organic fertilizer reactor, including an outer shell 1, a first feed inlet 2, a second feed inlet 3, a motor 4, an isolation cavity plate 5, a connecting rod 6, a first buffer plate 7, a second buffer plate 8, a connecting plate 9, a fixed ring 10, a fixed block 11, a stirring rod 12, a vertical rod 13, and a rhombic block 14.
[0031] Embodiment 1: The layered progressive reaction humic acid organic fertilizer reactor is provided with a buffer preheating structure, so that the materials are preheated before contact, improving the efficiency of the fusion reaction. Specifically:
[0032] Support legs are installed on the lower surface of the outer shell 1. It also includes a first feed inlet 2 penetratingly installed on the upper surface of the outer shell 1, and a second feed inlet 3 penetratingly installed on the upper surface of the outer shell 1. A buffer preheating structure is arranged inside the outer shell 1. The buffer preheating structure can preheat while the material falls through the cooperation of the first buffer plate 7 and the second buffer plate 8. The buffer preheating structure includes the first buffer plate 7, which is fixedly installed on the inner wall surface of the outer shell 1. A second buffer plate 8 is arranged below the first buffer plate 7. The second buffer plate 8 is fixedly installed on the side surface of the isolation cavity plate 5. The isolation cavity plate 5 is fixedly installed on the inner wall surface of the outer shell 1. A motor 4 is installed on the upper surface of the outer shell 1, and a connecting rod 6 is fixedly connected to the rotating shaft of the motor 4. The connecting rod 6 rotatably penetrates through the upper and lower surfaces of the isolation cavity plate 5. The first buffer plate 7 and the second buffer plate 8 are arranged vertically and alternately, and both the first buffer plate 7 and the second buffer plate 8 are arranged as inclined structures. The isolation cavity plate 5 divides the inner part of the outer shell 1 corresponding to the first feed inlet 2 and the second feed inlet 3;
[0033] When the humic acid organic fertilizer reactor with a layered progressive reaction is in use, as Figure 1 shown, first, the material is added through the first feed inlet 2 and the second feed inlet 3 arranged on the upper surface of the outer shell 1. The humic acid raw material is added through the first feed inlet 2, and the ingredients are added through the second feed inlet 3. When the raw material and the ingredients enter the inside of the outer shell 1, as Figure 3 shown, the upper half of the inside of the outer shell 1 is divided into two parts by the isolation cavity plate 5. The first buffer plate 7 and the second buffer plate 8 are alternately installed between the side surface of the isolation cavity plate 5 and the outer shell 1, and both the first buffer plate 7 and the second buffer plate 8 are inclined downward, which can slow down the feeding speed of the material. While the material falls through the first buffer plate 7 and the second buffer plate 8, it is heated inside the outer shell 1. After preheating, it will enter the layered stirring structure, and the preheated material is easier to mix.
[0034] Embodiment 2: The humic acid organic fertilizer reactor with a layered progressive reaction is also provided with a layered stirring structure, which makes the material stirring more sufficient and improves the efficiency. Specifically:
[0035] Inside the outer shell 1, a layered stirring structure is also installed. The layered stirring structure can rotate the connecting plate 9 to make the stirring rod 12 stir the material and then let it fall after the reaction. The layered stirring structure includes a connecting plate 9, which is fixedly installed on the outer surface of the connecting rod 6. The connecting plate 9 is set as a conical structure. The inner wall surface of the outer shell 1 is fixedly installed with a fixed ring 10. The inner wall surface of the fixed ring 10 is set as an inclined structure parallel to the conical outer surface of the connecting plate 9. A diamond-shaped block 14 is arranged between the fixed ring 10 and the connecting plate 9. A fixed block 11 is fixedly installed on the upper surface of the diamond-shaped block 14. One end of the fixed block 11 is fixedly installed on the outer shell 1, and the other end of the fixed block 11 is fixedly installed with a stirring rod 12. A vertical rod 13 is fixedly installed on the upper surface of the stirring rod 12. There are 2 symmetrically arranged fixed blocks 11 and 2 vertically arranged connecting plates 9. The lower surface of the stirring rod 12 contacts the upper surface of the connecting plate 9;
[0036] When the raw materials and ingredients reach the upper surface of the upper connecting plate 9, the motor 4 installed on the upper surface of the outer shell 1 will be started, and the rotation of the motor 4 will drive the connecting rod 6 to rotate. Since the connecting rod 6 rotates through the upper and lower surfaces of the isolation cavity plate 5, the connecting rod 6 can drive the connecting plate 9 to rotate. The materials on the upper surface of the connecting plate 9 will be stirred by the stirring rod 12 while the connecting plate 9 rotates. The fixed block 11 connected to the stirring rod 12 is fixedly installed on the inner wall surface of the outer shell 1. A vertical rod 13 is also installed on the upper surface of the stirring rod 12, so that the materials can be better driven to fuse during the stirring process. When the materials are fused and reacted to a certain extent, they will be in a slurry state. There are corresponding inclined surfaces between the fixed ring 10 installed on the inner wall surface of the outer shell 1 and the connecting plate 9, so that the slurry-like materials after the reaction flow downward through the gap between the fixed ring 10 and the connecting plate 9. The diamond-shaped block 14 installed at the lower end of the fixed ring 10 is in the gap between the fixed ring 10 and the connecting plate 9, which can prevent blockage. When the slurry-like materials reach the upper surface of the lower connecting plate 9, they will be stirred again, and finally the materials can be discharged through the discharge port on the bottom surface of the outer shell 1.
[0037] Working principle: When using the humic acid organic fertilizer reactor with layered progressive reaction, a buffer preheating structure is set to preheat the raw materials and materials respectively, which is convenient for subsequent fusion reaction. A layered stirring structure is also set to make the materials fully stir and react on the upper surface of the connecting plate 9, improving the efficiency and increasing the overall practicality.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A layered progressive reaction humic acid organic fertilizer reactor, including a housing (1), the lower surface of the housing (1) is equipped with support legs, characterized in that: It also includes that a first feed inlet (2) is installed through the upper surface of the outer shell (1), a second feed inlet (3) is installed through the upper surface of the outer shell (1), a buffer preheating structure is arranged inside the outer shell (1), and the buffer preheating structure can preheat while the material falls through the cooperation of a first buffer plate (7) and a second buffer plate (8). The buffer preheating structure includes the first buffer plate (7), the first buffer plate (7) is fixedly installed on the inner wall surface of the outer shell (1), a second buffer plate (8) is arranged below the first buffer plate (7), the second buffer plate (8) is fixedly installed on the side surface of the isolation cavity plate (5), the isolation cavity plate (5) is fixedly installed on the inner wall surface of the outer shell (1), a motor (4) is installed on the upper surface of the outer shell (1), and a connecting rod (6) is fixedly connected to the rotating shaft of the motor (4), and the connecting rod (6) rotates through the upper and lower surfaces of the isolation cavity plate (5).
2. The hierarchical progressive reaction humic acid organic fertilizer reactor according to claim 1, characterized in that: The first buffer plate (7) and the second buffer plate (8) are vertically and alternately arranged, and both the first buffer plate (7) and the second buffer plate (8) are arranged in an inclined structure.
3. A hierarchical progressive reaction humic acid organic fertilizer reactor according to claim 1, characterized in that: The isolation cavity plate (5) separates the inner part of the outer shell (1) corresponding to the first feed inlet (2) and the second feed inlet (3).
4. A layered progressive reaction humic acid organic fertilizer reactor according to claim 1, characterized in that: A layered stirring structure is also installed inside the outer shell (1), and the layered stirring structure can make the stirring rod (12) stir and react with the material and then fall through the rotation of the connecting plate (9).
5. A hierarchical progressive reaction humic acid organic fertilizer reactor according to claim 4, characterized in that: The layered stirring structure includes a connecting plate (9), the connecting plate (9) is fixedly installed on the outer surface of the connecting rod (6), the connecting plate (9) is arranged in a conical structure, the inner wall surface of the fixed ring (10) is fixedly installed on the inner wall surface of the outer shell (1), the inner wall surface of the fixed ring (10) is arranged in an inclined structure parallel to the conical outer surface of the connecting plate (9), a diamond-shaped block (14) is arranged between the fixed ring (10) and the connecting plate (9), a fixed block (11) is fixedly installed on the upper surface of the diamond-shaped block (14), one end of the fixed block (11) is fixedly installed on the outer shell (1), the other end of the fixed block (11) is fixedly installed with a stirring rod (12), a vertical rod (13) is fixedly installed on the upper surface of the stirring rod (12), and there are 2 symmetrically arranged fixed blocks (11).
6. The hierarchical progressive reaction humic acid organic fertilizer reactor according to claim 5, characterized in that: There are 2 vertically arranged connecting plates (9).
7. A hierarchical progressive reaction humic acid organic fertilizer reactor according to claim 5, characterized in that: The lower surface of the stirring rod (12) contacts the upper surface of the connecting plate (9).