Anti-winding warp tensioner
By introducing limit shaft and hydraulic adjustment components into the tensioner, the warp yarn winding problem is solved, and the stable transport and adjustment of the tensioner is achieved, improving the stability of the textile process and product quality.
Patent Information
- Application Number
- CN202422345415.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing tensioners are prone to wrap warp yarns during textile process and cannot effectively adjust the tension.
An anti-winding warp tensioner is designed, including a substrate, side plate, tension sensor, measurement wheel, guide ring and tension adjustment assembly. The limit shaft is installed on the limit wheel and the measuring wheel, and the warp tension is adjusted in combination with the hydraulic rod to avoid winding.
The stable conveying and tension adjustment of warp yarns are achieved, which avoids winding and improves the stability of the textile process and product quality.
Smart Images
Figure CN223150751U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tensioners, in particular to an anti-winding warp tensioner. Background Technique
[0002] The role of the tensioner in the textile field is to monitor the tension of the yarn to ensure the smooth progress of the textile process and product quality.
[0003] In the prior art, when using the tensioner, when the warp yarn is guided by the limiting wheel member, the warp yarn is likely to jump out to the outside of the limiting wheel member and wind around the shaft member, affecting the stable transportation of the warp yarn. Moreover, the tensioner in the prior art can only monitor the tension of the warp yarn and is not convenient for adjusting the tension of the warp yarn.
[0004] Therefore, we propose an anti-winding warp tensioner. Content of the Utility Model
[0005] (I) Technical Problems to be Solved
[0006] Aiming at the deficiencies of the prior art, the utility model provides an anti-winding warp tensioner, which is convenient for limiting the warp yarn, avoiding the situation that the warp yarn jumps out to the outside of the limiting wheel member or the measuring wheel member and winds, and is convenient for adjusting the tension of the warp yarn, etc., and can effectively solve the problems in the background technique.
[0007] (II) Technical Solution
[0008] To achieve the above object, the technical solution adopted by the utility model is: an anti-winding warp tensioner, including a substrate, a side plate is fixedly installed on the outer surface of the rear end of the substrate, a tension sensor is fixedly installed in the middle of the outer surface of the upper end of the substrate, a measuring wheel member is installed on the front outer surface of the tension sensor, guide rings are opened in the middle of the left and right ends of the outer surface of the upper end of the substrate, a tension adjusting assembly is installed on the substrate, and the tension adjusting assembly includes a hydraulic rod, a connecting block, a connecting arm rod, a guide rod, a connecting plate, a support frame, a limiting wheel member and a connecting shaft. The number of the limiting wheel members is two groups, and limiting shafts are fixedly installed at the lower end of the measuring wheel member and the upper ends of the two groups of limiting wheel members.
[0009] Preferably, the number of the connecting arm rod, the guide rod, the connecting plate and the support frame is two groups. The connecting shaft is fixedly installed on the outer surfaces of both ends of the limiting wheel member. The limiting wheel member is installed on the upper end of the support frame. A sealing bearing is arranged between the connecting shaft and the support frame, and the connecting shaft is rotationally connected with the support frame through the sealing bearing.
[0010] Preferably, the guide rod penetrates through the guide ring, and the guide rod is slidably connected with the guide ring.
[0011] Preferably, the upper outer surface of the hydraulic rod is fixedly connected to the middle of the lower outer surface of the substrate, and the lower outer surface of the piston rod in the hydraulic rod is fixedly connected to the middle of the upper outer surface of the connecting block. The two connecting arm rods are fixedly installed on the outer surfaces on both sides of the connecting block.
[0012] Preferably, the guide rod is fixedly installed at one end of the upper outer surface of the connecting arm rod away from the connecting block, and the upper outer surface of the guide rod is fixedly connected to the middle of the lower outer surface of the connecting plate.
[0013] Preferably, the support frame is fixedly installed at the front end of the upper outer surface of the connecting plate, and the two limiting wheel members are located on the left and right sides of the measuring wheel member.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, the present utility model provides an anti-winding warp tensioner, which has the following beneficial effects:
[0016] 1. For this anti-winding warp tensioner, through the provided tension adjustment assembly, it is convenient to adjust the tension of the warp.
[0017] 2. For this anti-winding warp tensioner, by installing limiting shafts on both the limiting wheel member and the measuring wheel member, it is convenient to limit the warp, avoiding the warp jumping out of the limiting wheel member or the outer wall of the measuring wheel member from winding around the shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of an anti-winding warp tensioner of the present utility model.
[0019] Figure 2 It is a schematic diagram of the partial structure of an anti-winding warp tensioner of the present utility model.
[0020] Figure 3 It is a schematic diagram of the structure of the tension adjustment assembly in an anti-winding warp tensioner of the present utility model.
[0021] Figure 4 It is a schematic diagram of the structure of the limiting wheel member in an anti-winding warp tensioner of the present utility model.
[0022] In the figure: 1. Substrate; 2. Side plate; 3. Guide ring; 4. Tension sensor; 5. Measuring wheel member; 6. Tension adjustment assembly; 7. Hydraulic rod; 8. Connecting block; 9. Connecting arm rod; 10. Guide rod; 11. Connecting plate; 12. Support frame; 13. Limiting wheel member; 14. Connecting shaft; 15. Limiting shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] This embodiment is an anti-winding warp tensioner.
[0025] As Figures 1-4 shown, it includes a substrate 1. A side plate 2 is fixedly installed on the outer surface of the rear end of the substrate 1. A tension sensor 4 is fixedly installed in the middle of the outer surface of the upper end of the substrate 1. A measuring wheel member 5 is installed on the outer surface of the front end of the tension sensor 4. Guide rings 3 are provided in the middle of the left and right ends of the outer surface of the upper end of the substrate 1. A tension adjusting assembly 6 is installed on the substrate 1. The tension adjusting assembly 6 includes a hydraulic rod 7, a connecting block 8, a connecting arm rod 9, a guide rod 10, a connecting plate 11, a support frame 12, a limiting wheel member 13 and a connecting shaft 14. The number of the limiting wheel members 13 is two groups. Limiting shafts 15 are fixedly installed at the lower end of the measuring wheel member 5 and the upper ends of the two groups of limiting wheel members 13.
[0026] The number of the connecting arm rod 9, the guide rod 10, the connecting plate 11 and the support frame 12 is two groups. The connecting shaft 14 is fixedly installed on the outer surfaces of both ends of the limiting wheel member 13. The limiting wheel member 13 is installed on the upper end of the support frame 12. A sealing bearing is provided between the connecting shaft 14 and the support frame 12. The connecting shaft 14 is rotatably connected to the support frame 12 through the sealing bearing; the guide rod 10 penetrates through the guide ring 3, and the guide rod 10 is slidably connected to the guide ring 3; the upper outer surface of the hydraulic rod 7 is fixedly connected to the middle of the outer surface of the lower end of the substrate 1. The lower outer surface of the piston rod in the hydraulic rod 7 is fixedly connected to the middle of the upper outer surface of the connecting block 8. The two groups of connecting arm rods 9 are fixedly installed on the outer surfaces of both sides of the connecting block 8; the guide rod 10 is fixedly installed at one end of the outer surface of the upper end of the connecting arm rod 9 away from the connecting block 8, and the upper outer surface of the guide rod 10 is fixedly connected to the middle of the lower outer surface of the connecting plate 11; the support frame 12 is fixedly installed at the front end of the outer surface of the upper end of the connecting plate 11, and the two groups of limiting wheel members 13 are located on the left and right sides of the measuring wheel member 5.
[0027] It should be noted that the present utility model is an anti-winding warp tensioner. The tension sensor 4 and the measuring wheel member 5 recorded in the text both belong to the prior art and can monitor the magnitude of the warp tension, which can be effectively known to those skilled in the art, and will not be elaborated specifically; the warp passes through the upper outer surfaces of the two groups of limiting wheel members 13 and the lower outer surface of the measuring wheel member 5, and the warp is limited by the limiting shaft 15 to prevent the occurrence of thread jumping and avoid the warp jumping out of the limiting wheel member 13 or the outer wall of the measuring wheel member 5 being wound around the shaft; by operating the hydraulic rod 7 to drive the limiting wheel member 13 to rise and fall, the magnitude of the warp tension can be adjusted, and the guide rod 10 slides along the guide ring 3, which can improve the stability of the lifting of the limiting wheel member 13.
[0028] It should be noted that in this text, relational terms such as first and second (No. 1, No. 2) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
[0029] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and all these changes and improvements fall within the scope of the present invention claimed.
Claims
1. An anti-tangling warp tensioner, comprising a substrate (1), characterized in that: A side plate (2) is fixedly installed on the outer surface of the rear end of the substrate (1). A tension sensor (4) is fixedly installed in the middle of the upper outer surface of the substrate (1). A measuring wheel member (5) is installed on the front outer surface of the tension sensor (4). Guide rings (3) are provided in the middle of the left and right ends of the upper outer surface of the substrate (1). A tension adjusting assembly (6) is installed on the substrate (1). The tension adjusting assembly (6) includes a hydraulic rod (7), a connecting block (8), a connecting arm rod (9), a guide rod (10), a connecting plate (11), a support frame (12), a limiting wheel member (13) and a connecting shaft (14). The number of the limiting wheel members (13) is two groups. Limiting shafts (15) are fixedly installed at the lower end of the measuring wheel member (5) and the upper ends of the two groups of limiting wheel members (13).
2. The anti-twisting warp tensioner according to claim 1, characterized in that: The number of the connecting arm rod (9), the guide rod (10), the connecting plate (11) and the support frame (12) is two groups. The connecting shaft (14) is fixedly installed on the outer surfaces of both ends of the limiting wheel member (13). The limiting wheel member (13) is installed on the upper end of the support frame (12). A sealed bearing is provided between the connecting shaft (14) and the support frame (12). The connecting shaft (14) is rotatably connected to the support frame (12) through the sealed bearing.
3. The anti-tangling warp tensioner according to claim 2, characterized in that: The guide rod (10) penetrates through the guide ring (3), and the guide rod (10) is slidably connected with the guide ring (3).
4. The anti-twisting warp tensioner according to claim 3, characterized in that: The upper outer surface of the hydraulic rod (7) is fixedly connected to the middle of the lower outer surface of the substrate (1). The lower outer surface of the piston rod in the hydraulic rod (7) is fixedly connected to the middle of the upper outer surface of the connecting block (8). The two groups of connecting arm rods (9) are fixedly installed on the outer surfaces of both sides of the connecting block (8).
5. The anti-twisting warp tensioner according to claim 4, characterized in that: The guide rod (10) is fixedly installed at one end of the upper outer surface of the connecting arm rod (9) far from the connecting block (8), and the upper outer surface of the guide rod (10) is fixedly connected to the middle of the lower outer surface of the connecting plate (11).
6. The anti-tangling warp tensioner according to claim 5, characterized in that: The support frame (12) is fixedly installed at the front end of the upper outer surface of the connecting plate (11), and the two groups of limiting wheel members (13) are located on the left and right sides of the measuring wheel member (5).