Knitted fabric rolling and softening device
By introducing fixed rollers and extrusion rollers into the cleavage device to squeeze water, and using a vacuum cover and a suction fan to collect fiber fluff, the problems of poor water squeeze effect and fiber fluff accumulation of the cleavage device are solved, and the softening effect of the knitted fabric is improved.
Patent Information
- Application Number
- CN202422458439.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing softening device has poor water-squeezing effect on the softened knitted fabric, and the fiber fluff is easily accumulated in the soft pool and adheres again, affecting the softening effect of the fabric.
A knitted fabric rolling device is designed, including a fixed roller and a pressing roller for efficiently extruding water, and collecting fiber fluff through a vacuum cover, barrier mesh plate and suction fan to prevent it from being attached again.
It improves the water-squeezing effect of knitted fabrics, reduces the impact of fiber fluff on softening processing, ensures that the fabric is in full contact with the softener, and improves the softening effect.
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Figure CN223150823U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric post-treatment devices, and specifically, to a rolling and softening device for knitted fabrics. Background Art
[0002] A rolling and softening machine is a special device in the knitting industry, which is used to solve the problems that tubular fabrics will be distorted, wrinkled, and unevenly softened after being washed with water. During the production process of fabrics, generally, the washed fabrics are dehydrated by a centrifuge and then put into a softening tank containing additives for softening treatment, and then the fabrics are squeezed by a squeezing device, and finally dried to give the fabric a good hand feeling.
[0003] However, the squeezing and processing effects of many existing rolling and softening devices on the softened knitted fabrics are not good. In addition, there are generally many fiber fluff attached to the knitted fabrics. When the knitted fabrics are dried after being softened in the softening tank, the fiber fluff attached to the surface of the knitted fabrics may fall into the softening tank. After working for a period of time, when the fiber fluff in the softening tank accumulates too much, the fiber fluff may attach to the surface of the knitted fabrics again when the knitted fabrics enter the solution, resulting in that the knitted fabrics cannot contact with the softener well and reducing the softening effect of the knitted fabrics. Content of the Utility Model
[0004] The utility model provides a rolling and softening device for knitted fabrics. Through the arrangement of a fixed roller and a squeezing roller, when the knitted fabrics pass through, effective squeezing and processing can be carried out on the knitted fabrics. In addition, the arrangement of a dust suction hood, a barrier mesh plate, and a suction fan enables the collection of the fiber fluff attached to the dried knitted fabrics, reducing the influence of the fallen fiber fluff on the softening processing of the knitted fabrics, thus solving the above problems.
[0005] The technical solution of the utility model is as follows: A rolling and softening device for knitted fabrics, including a softening tank. Both the front and rear ends of the right side of the top of the softening tank are fixedly installed with first support plates. A fixed roller is fixedly installed between the two groups of first support plates. First sliding grooves are symmetrically opened up and down on one side of each group of first support plates close to each other. A first sliding block is slidably installed inside each first sliding groove. Squeezing rollers are arranged at both the upper and lower ends of the fixed roller between the two groups of first support plates. Both the front and rear ends of each squeezing roller are fixedly connected to the first sliding block at the corresponding position. A rotating shaft is vertically rotatably installed inside each of the two groups of first support plates. Threaded sections are provided on the rotating shafts located inside each first sliding groove. Each first sliding block is threadedly connected to the threaded section at the corresponding position.
[0006] Preferably, the tops of the two groups of rotating shafts both extend to the outside of the top of the first support plate, and transmission wheels are fixedly installed on both of them. A synchronous belt is installed between the two groups of transmission wheels and is connected by the synchronous belt. A motor is fixedly installed at the bottom end of the softening tank, and the output end of the motor is fixedly connected to the bottom end of one of the rotating shafts.
[0007] Preferably, the thread directions of the two groups of thread segments at the same end are opposite.
[0008] Preferably, at the middle position of the top of the softening tank, second support plates are fixedly installed at both the front and rear ends. Second sliding grooves are opened on the sides of the two groups of second support plates close to each other. Second sliders are symmetrically and slidably installed inside each group of second sliding grooves. Two groups of electric heating rollers are arranged between the two groups of second support plates. The front and rear ends of each group of electric heating rollers are fixedly connected to the second sliders at the corresponding positions.
[0009] Preferably, a guide rod is vertically and fixedly installed inside each group of second sliders, and each group of second sliders is slidably connected to the guide rod at the corresponding position. Springs are fixedly installed at both the upper and lower ends of the two groups of second sliding grooves, and each group of springs is sleeved outside the guide rod at the corresponding position.
[0010] Preferably, third support plates are fixedly installed at both the front and rear sides of the left end of the top of the softening tank. Two groups of dust suction covers are fixedly installed between the two groups of third support plates. A plurality of first connecting pipes are hermetically communicated at one end of each of the two groups of dust suction covers away from each other. A tee joint is fixedly installed on the outer wall of the rear end of one of the third support plates. Second connecting pipes are arranged on the outer walls of the two groups of dust suction covers away from each other. The multiple groups of first connecting pipes at the same end are hermetically connected to the second connecting pipes at the corresponding positions. The rear ends of the two groups of second connecting pipes are hermetically connected to the tee joint. A fixing plate is fixedly installed on the outer wall of the rear end of the softening tank, and a suction fan is fixedly installed on the fixing plate. The input end of the suction fan is fixedly connected to a third connecting pipe, and the other end of the third connecting pipe is hermetically connected to the tee joint.
[0011] Preferably, an installation bin is fixedly installed on the third connecting pipe. An installation groove is opened inside the installation bin, and a barrier net plate is slidably installed inside the installation groove. A handle is fixedly installed at the top end of the barrier net plate.
[0012] Preferably, a control panel is fixedly installed on the outer wall of the front end of the softening tank. The motor, the electric heating rollers and the suction fan are all electrically connected to the control panel.
[0013] Preferably, rubber pads are fixedly installed at the four corner positions of the bottom end of the softening tank.
[0014] The working principle and beneficial effects of the present utility model are as follows:
[0015] When using this device, the staff can start the set motor through the control panel, so that it can drive two sets of squeezing rollers to move towards the fixed roller at the same time, adjust the distance between them, and then pass the knitted fabric along an S path, so that the knitted fabric can be subjected to water squeezing processing. Then, when the knitted fabric passes between the two electric heating tubes, the staff can energize and heat the two sets of electric heating tubes set through the control panel, so that the knitted fabric can be heated and dried. Finally, when the knitted fabric passes through the dust suction hood, the staff can start the set suction fan through the control panel, so that the fiber fluff attached to the surface of the knitted fabric can be collected, reducing the impact of the falling fiber fluff on the softening process of the knitted fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0017] Figure 1 is a schematic structural diagram of the present utility model;
[0018] Figure 2 is the present utility model Figure 1 is an enlarged structural diagram of part A in the present utility model;
[0019] Figure 3 is the present utility model Figure 1 is an enlarged structural diagram of part B in the present utility model;
[0020] Figure 4 is a schematic bottom view structural diagram of the present utility model;
[0021] Figure 5 is a schematic rear view structural diagram of the present utility model;
[0022] Figure 6 is the present utility model Figure 5 is an enlarged structural diagram of part C in the present utility model.
[0023] In the figure: 1, softening pool; 2, first support plate; 3, fixed roller; 4, first chute; 5, rotating shaft; 501, motor; 6, threaded section; 7, first slider; 8, squeezing roller; 9, transmission wheel; 10, synchronous belt; 11, second support plate; 12, second chute; 13, second slider; 14, electric heating roller; 15, guide rod; 16, spring; 17, third support plate; 18, dust suction hood; 19, first connecting pipe; 20, second connecting pipe; 21, tee; 22, third connecting pipe; 23, fixing plate; 24, suction fan; 25, installation bin; 26, installation slot; 27, barrier net plate; 28, handle; 29, control panel; 30, rubber pad. SPECIFIC EMBODIMENTS
[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1
[0026] like Figures 1 to 6 As shown, the present embodiment proposes a knitted fabric calendering device, comprising a softening pool 1, first support plates 2 are fixedly installed at both front and rear ends of the top right side of the softening pool 1, a fixed roller 3 is fixedly installed between two groups of first support plates 2, first slide grooves 4 are symmetrically opened on the sides of the two groups of first support plates 2 close to each other, a first slider 7 is slidably installed inside each group of first slide grooves 4, squeezing rollers 8 are arranged at both upper and lower ends of the fixed roller 3 between the two groups of first support plates 2, and the front and rear ends of each group of squeezing rollers 8 are fixedly connected to the first slider 7 at the corresponding position, and rotating shafts 5 are vertically rotatably installed inside the two groups of first support plates 2, and threaded sections 6 are opened on the rotating shafts 5 located inside each group of first slide grooves 4, and each group of first sliders 7 is threadedly connected to the threaded sections 6 at the corresponding position.
[0027] The top ends of the two sets of rotating shafts 5 extend to the outside of the top of the first support plate 2, and are fixedly installed with transmission wheels 9. A synchronous belt 10 is installed between the two sets of transmission wheels 9, and the two sets of transmission wheels are connected through the synchronous belt 10. A motor 501 is fixedly installed at the bottom end of the soft pool 1, and the output end of the motor 501 is fixedly connected to the bottom end of one of the sets of rotating shafts 5.
[0028] The thread rotation directions of the two groups of thread segments 6 at the same end are opposite.
[0029] A second support plate 11 is fixedly installed at both ends of the front and rear in the middle of the top of the soft pool 1, and a second slide groove 12 is opened on the side where the two groups of second support plates 11 are close to each other. A second slider 13 is symmetrically slidably installed inside each group of second slide grooves 12, and two groups of electric heating rollers 14 are arranged between the two groups of second support plates 11. The front and rear ends of each group of electric heating rollers 14 are fixedly connected to the second slider 13 at the corresponding position.
[0030] A guide rod 15 is vertically fixedly installed inside each group of second sliders 13, and each group of second sliders 13 is slidably connected to the guide rod 15 at the corresponding position. Springs 16 are fixedly installed at both ends of the two groups of second slide grooves 12, and each group of springs 16 is sleeved on the outside of the guide rod 15 at the corresponding position.
[0031] A control panel 29 is fixedly mounted on the front outer wall of the soft pool 1 , and the motor 501 , the electric heating roller 14 and the suction fan 24 are all electrically connected to the control panel 29 .
[0032] Rubber pads 30 are fixedly installed at the four corners of the bottom end of the soft pool 1.
[0033] In this embodiment, when using this device, the staff can start the set motor 501 through the control panel 29, so as to drive the rotation of the rotating shaft 5. Since the transmission wheels 9 fixedly installed on the two rotating shafts 5 are connected by a synchronous belt 10, the start of the motor 501 can drive the two rotating shafts 5 to rotate synchronously. Also, because the threads on the two threaded segments 6 at the same end rotate in opposite directions, the two set pressing rollers 8 can move synchronously towards the fixed roller 3, so as to adjust the distance between the pressing roller 8 and the fixed roller 3, enabling effective water squeezing processing of knitted fabrics with different thicknesses. Then, when the knitted fabric after water squeezing processing passes between the two set electric heating rollers 14, the staff can energize and heat the two electric heating rollers 14 through the control panel 29 to heat and dry the knitted fabric.
[0034] Embodiment 2
[0035] As Figures 1 to 6 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that third support plates 17 are fixedly installed on the front and back sides of the left end of the top of the soft pool 1. Two dust suction covers 18 are fixedly installed between the two third support plates 17. A plurality of first connecting pipes 19 are hermetically connected to the mutually remote ends of the two dust suction covers 18. A tee 21 is fixedly installed on the outer wall of the rear end of one of the third support plates 17. Second connecting pipes 20 are provided on the outer walls of the mutually remote sides of the two dust suction covers 18. The multiple first connecting pipes 19 at the same end are hermetically connected to the second connecting pipes 20 at the corresponding positions. The rear ends of the two second connecting pipes 20 are hermetically connected to the tee 21. A fixing plate 23 is fixedly installed on the outer wall of the rear end of the soft pool 1. An air suction fan 24 is fixedly installed on the fixing plate 23. The input end of the air suction fan 24 is fixedly connected to a third connecting pipe 22. The other end of the third connecting pipe 22 is hermetically connected to the tee 21.
[0036] An installation bin 25 is fixedly installed on the third connecting pipe 22. An installation groove 26 is formed inside the installation bin 25. A barrier net plate 27 is slidably installed inside the installation groove 26. A handle 28 is fixedly installed at the top of the barrier net plate 27.
[0037] In the present embodiment, when the dried knitted fabric passes through the dust hood 18, the staff can start the provided suction fan 24 through the control panel 29, so that the fiber fluff attached to the dried knitted fabric can be collected, thereby reducing the influence of the fallen fiber fluff on the softening processing of the knitted fabric. In addition, after working for a period of time, the staff can pull the provided handle 28 to remove the barrier mesh 27 from the inside of the installation groove 26 for cleaning, so as to prevent excessive limiting fluff from causing unnecessary damage to the suction fan 24, thereby making the practical usability of the present device higher.
[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A softening device for knitted fabrics, characterized in that, The soft pool (1) comprises a first support plate (2) fixedly mounted at both front and rear ends of the top right side of the soft pool (1); a fixed roller (3) fixedly mounted between two groups of the first support plates (2); first slide grooves (4) symmetrically arranged on the sides of the two groups of the first support plates (2) close to each other; a first slider (7) slidably mounted inside each group of the first slide grooves (4); squeezing rollers (8) arranged at both upper and lower ends of the fixed roller (3) between the two groups of the first support plates (2); front and rear ends of each group of the squeezing rollers (8) fixedly connected to the first slider (7) at corresponding positions; rotating shafts (5) vertically rotatably mounted inside the two groups of the first support plates (2); a threaded section (6) arranged on the rotating shaft (5) inside each group of the first slide grooves (4); and each group of the first sliders (7) threadedly connected to the threaded section (6) at corresponding positions.
2. The softening device for knitted fabric according to claim 1, characterized in that, The top ends of the two groups of rotating shafts (5) extend to the outside of the top of the first support plate (2) and are fixedly mounted with transmission wheels (9). A synchronous belt (10) is installed between the two groups of transmission wheels (9) and they are connected in transmission via the synchronous belt (10). A motor (501) is fixedly mounted at the bottom end of the soft pool (1), and an output end of the motor (501) is fixedly connected to the bottom end of one of the groups of rotating shafts (5).
3. The softening device for knitted fabric rolling according to claim 1, wherein, The thread rotation directions of the two groups of thread segments (6) at the same end are opposite.
4. The softening rolling device for knitted fabric according to claim 2, wherein, A second support plate (11) is fixedly installed at both the front and rear ends at the middle position of the top of the soft pool (1); a second slide groove (12) is provided on the side where the two groups of the second support plates (11) are close to each other; a second slider (13) is symmetrically slidably installed inside each group of the second slide grooves (12); two groups of electric heating rollers (14) are arranged between the two groups of the second support plates (11); and the front and rear ends of each group of the electric heating rollers (14) are fixedly connected to the second slider (13) at the corresponding position.
5. The softening device for knitted fabrics according to claim 4, characterized in that, A guide rod (15) is vertically fixedly installed inside each group of the second sliding blocks (13), and each group of the second sliding blocks (13) is slidably connected to the guide rod (15) at a corresponding position. Springs (16) are fixedly installed at both upper and lower ends of the two groups of the second sliding grooves (12), and each group of the springs (16) is sleeved on the outside of the guide rod (15) at a corresponding position.
6. A softening device for knitted fabrics according to claim 4, characterized in that, On the front and back sides of the left end of the top of the soft pool (1), third support plates (17) are fixedly installed. Between the two groups of third support plates (17), two dust suction hoods (18) are fixedly installed. One end of each of the two dust suction hoods (18) away from each other is hermetically connected to a number of first connecting pipes (19). On the outer wall of the rear end of one of the third support plates (17), a three-way joint (21) is fixedly installed. On the outer walls of the two sides of the two dust suction hoods (18) away from each other, second connecting pipes (20) are provided. A plurality of first connecting pipes (19) at the same end are hermetically connected to the second connecting pipes (20) at the corresponding positions. The rear ends of the two second connecting pipes (20) are hermetically connected to the three-way joint (21). On the outer wall of the rear end of the soft pool (1), a fixing plate (23) is fixedly installed. On the fixing plate (23), a suction fan (24) is fixedly installed. The input end of the suction fan (24) is fixedly connected to a third connecting pipe (22). The other end of the third connecting pipe (22) is hermetically connected to the three-way joint (21).
7. A softening device for knitted fabrics according to claim 6, characterized in that, On the third connecting pipe (22), an installation chamber (25) is fixedly installed. An installation groove (26) is formed inside the installation chamber (25). A barrier mesh plate (27) is slidably installed inside the installation groove (26). The top of the barrier mesh plate (27) is fixedly installed with a handle (28).
8. The softening device for knitted fabric according to claim 6, characterized in that, On the outer wall of the front end of the soft pool (1), a control panel (29) is fixedly installed. The motor (501), the electric heating roller (14), and the suction fan (24) are all electrically connected to the control panel (29).
9. A softening device for knitted fabrics according to claim 1, characterized in that, At the four corner positions of the bottom end of the soft pool (1), rubber pads (30) are fixedly installed.