TPO single-layer roof system
Through the combination of electromagnetic heating and conical sleeves, the problem of TPO waterproof coils is not firmly fixed, and the perforation is achieved, which reduces the thickness of the roof system.
Patent Information
- Application Number
- CN202422007624.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the prior art, the TPO waterproof coil is easily damaged by screw fixing, affecting the waterproof effect, and the overall functional layer of the roof is relatively thick.
The TPO single-layer roofing system is adopted, and the asphalt coating on the metal gasket is melted and bonded to the TPO waterproof coil base layer, combining the tapered sleeve and screw positioning to achieve perforation-free fixation.
The perforated fixed TPO waterproof coil is realized, reducing the thickness of the overall functional layer of the roof and improving the fixing effect.
Smart Images

Figure CN223151500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of roof waterproofing, and particularly to a TPO single-layer roof system. Background Art
[0002] As disclosed in the Chinese utility model patent publication No. CN 210395893 U, a waterproof joint node between a steel structure parapet and a TPO roof is disclosed, which relates to the field of building structures. A steel deck is installed on the top of a roof purlin. A PE film, a rock wool layer and a roof TPO waterproofing membrane are sequentially laid on the top of the steel deck from bottom to top and are fixedly connected by U-shaped screws; a wall purlin is installed on a parapet column. A parapet TPO membrane is laid on the top of the parapet column, and its outer side and inner side are respectively connected and fixed to the outer side surface and the inner side surface of the parapet column by U-shaped screws. The joint of the parapet TPO membrane and the roof TPO waterproofing membrane is fully welded by hot air welding. The disadvantage of fixing by screws is that it is easy to damage the waterproofing membrane and affect the waterproofing effect. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a TPO single-layer roof system, which can fix a single-layer TPO waterproofing membrane without punching holes in the waterproofing membrane, and is also beneficial to reducing the thickness of the overall functional layer of the roof.
[0004] To solve the above problems, a TPO single-layer roof system is adopted, which includes:
[0005] Purlins, with multiple purlins laid at intervals;
[0006] A profiled steel sheet base layer, which is laid on the purlins;
[0007] A vapor barrier layer, which is laid on the profiled steel sheet base layer;
[0008] A rock wool board insulation layer, which is laid on the vapor barrier layer;
[0009] Metal gaskets, which are laid at intervals on the rock wool board insulation layer, and an asphalt coating is provided on its upper surface;
[0010] Heat insulation sleeves, which are inserted through the metal gaskets, with flanges provided at intervals thereon closely attached to the upper and lower sides of the metal gaskets. A sunken hole is provided in the middle thereof, and a conical sleeve is fixedly connected to its lower side. Vertical gaps are distributed on the conical sleeve, and the vertical gaps extend to the bottom end of the conical sleeve, dividing the conical sleeve into multiple parts;
[0011] Screws, which are threadedly connected in the sunken holes and penetrate into the rock wool board insulation layer;
[0012] A TPO waterproofing membrane, which is laid on the rock wool board insulation layer and covers the metal gaskets.
[0013] With this structure, the electromagnetic heater is used to generate heat through the TPO waterproofing membrane to heat the metal gasket under the TPO waterproofing membrane, melt the asphalt coating on the gasket, so that it can be bonded with the base layer of the TPO waterproofing membrane, thereby achieving non-perforation fixation;
[0014] The conical sleeve is advantageous for first inserting into the thermal insulation layer of the rock wool board, and then the screw is drilled into the thermal insulation sleeve by an electric screwdriver. After the screw is drilled into the conical sleeve, the separated parts of the conical sleeve can be stretched open to form barbs that are inserted into the thermal insulation layer of the rock wool board, thereby achieving positioning.
[0015] As a further improvement of the present invention, the metal gasket is a copper gasket.
[0016] With this structure, the copper gasket is more likely to conduct heat.
[0017] As a further improvement of the present invention, the upper surface of the metal gasket is corrugated.
[0018] With such a structure, the corrugated surface coating area is larger, and after heating, the bonding area with the TPO waterproof membrane is larger, which is conducive to improving the degree of fixation.
[0019] As a further improvement of the utility model, the heat insulating sleeve is closely attached to the flange on the lower side of the metal gasket and extends to the edge of the metal gasket, separating the metal gasket from the rock wool board insulation layer.
[0020] Such a structure can be adopted to prevent the metal gasket from contacting with the thermal insulation layer of the rock wool board when heated, thereby avoiding damage to the thermal insulation layer of the rock wool board.
[0021] As a further improvement of the present invention, the TPO waterproofing membrane is 1.8 mm.
[0022] As a further improvement of the present invention, the rock wool board insulation layer adopts 100mm rock wool board.
[0023] As a further improvement of the utility model, the heat insulating sleeve is fixed on the sleeve in close contact with the flange on the lower side of the metal gasket, and is threadedly connected to the heat insulating sleeve through the sleeve, and the metal gasket is tightened.
[0024] With such a structure, the metal gasket and the heat insulation sleeve are tightened one step in advance to prevent the heat insulation sleeve from rotating when the screw is drilled in, thereby affecting the screw from entering the heat insulation sleeve.
[0025] The utility model avoids the need to punch holes in the waterproofing coiled material, can fix the single-layer TPO waterproofing coiled material, and is also beneficial to reducing the thickness of the overall functional layer of the roof. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an embodiment.
[0027] Figure 2 It is a schematic structural diagram of a metal gasket.
[0028] Figure 3 It is a schematic structural diagram of the metal gasket from another angle.
[0029] Reference numerals: 1, purlin; 2, profiled steel sheet base layer; 3, vapor barrier layer; 4, rock wool board insulation layer; 5, metal gasket; 6, heat insulation sleeve; 61, flange; 62, counterbore; 63, tapered sleeve; 64, vertical gap; 65, sleeve; 7, screw; 8, TPO waterproof coiled material. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0032] Embodiment 1
[0033] As Figures 1 - 3 shown, a TPO single-layer roofing system includes:
[0034] Purlins 1, with multiple of them laid at intervals;
[0035] Profiled steel sheet base layer 2, which is laid on the purlins 1;
[0036] Vapor barrier layer 3, which is laid on the profiled steel sheet base layer 2;
[0037] A rock wool board insulation layer 4, which is laid on the vapor barrier layer 3;
[0038] Metal gaskets 5 are laid on the rock wool board insulation layer 4 at intervals, and an asphalt coating is provided on the upper surface thereof;
[0039] The heat-insulating sleeve 6 passes through the metal gasket 5, and flanges 61 are arranged on the heat-insulating sleeve 6 to be close to the upper and lower sides of the metal gasket 5. A countersunk hole 62 is arranged in the middle, and a conical sleeve 63 is fixedly connected to the lower side. The conical sleeve 63 is provided with vertical gaps 64, which extend to the bottom end of the conical sleeve 63, and divide the conical sleeve 63 into multiple parts.
[0040] The screw 7 is threadedly connected in the countersunk hole 62 and penetrates into the rock wool board insulation layer 4;
[0041] The TPO waterproofing membrane 8 is laid on the rock wool insulation layer 4 and covers the metal gasket 5 .
[0042] With such a structure, an electromagnetic heater is used to generate heat through the TPO waterproofing membrane 8 to heat the metal gasket 5 under the TPO waterproofing membrane 8, so as to melt the asphalt coating on the gasket so that it can be bonded to the base layer of the TPO waterproofing membrane 8, thereby achieving non-perforated fixation;
[0043] The conical sleeve 63 is advantageously inserted into the thermal insulation layer 4 of the rock wool board first, and the screw 7 is drilled into the thermal insulation sleeve 6 by an electric screwdriver. After the screw 7 is drilled into the conical sleeve 63, the separated part of the conical sleeve 63 can be stretched open to form barbs that are inserted into the thermal insulation layer 4 of the rock wool board, thereby achieving positioning.
[0044] In this embodiment, the metal gasket 5 is a copper gasket.
[0045] With this structure, the copper gasket is more likely to conduct heat.
[0046] In this embodiment, the upper surface of the metal gasket 5 is corrugated.
[0047] With such a structure, the corrugated surface coating area is larger, and after being heated, the bonding area with the TPO waterproof membrane 8 is larger, which is conducive to improving the degree of fixation.
[0048] In this embodiment, the heat insulating sleeve 6 is closely attached to the flange on the lower side of the metal gasket 5 and extends to the edge of the metal gasket 5 , separating the metal gasket 5 from the rock wool board insulation layer 4 .
[0049] Such a structure can be adopted to prevent the metal gasket 5 from contacting the rock wool board insulation layer 4 when heated, thereby preventing the rock wool board insulation layer 4 from being damaged.
[0050] In this embodiment, the TPO waterproof membrane 8 is 1.8 mm thick.
[0051] In this embodiment, the rock wool board insulation layer 4 uses a 100 mm rock wool board.
[0052] In this embodiment, the heat insulation sleeve 6 is fixed to the sleeve 65 closely against the flange 61 on the lower side of the metal gasket 5, and is threadedly connected to the heat insulation sleeve 6 through the sleeve 65, and the metal gasket 5 is tightened.
[0053] With such a structure, the metal gasket 5 and the heat insulation sleeve 6 are tightened in advance to prevent the heat insulation sleeve 6 from rotating when the screw 7 is drilled, which affects the entry of the screw 7 into the heat insulation sleeve 6.
[0054] The utility model can fix the single-layer TPO waterproof coiled material without punching the waterproof coiled material, and is also beneficial to reducing the thickness of the overall functional layer of the roof.
[0055] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those skilled in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several equivalent substitutions or obvious variations can be made, and as long as the performance or use is the same, they should all be regarded as falling within the protection scope of the present utility model.
Claims
1. A TPO single-ply roofing system, characterized in that Including: Purlins (1), with multiple purlins laid at intervals; Profiled steel sheet base layer (2), which is laid on the purlins (1); Vapor barrier layer (3), which is laid on the profiled steel sheet base layer (2); Rock wool board insulation layer (4), which is laid on the vapor barrier layer (3); Metal gaskets (5), which are laid at intervals on the rock wool board insulation layer (4), and an asphalt coating is provided on its upper surface; Heat insulation sleeve (6), which penetrates through the metal gasket (5), with flanges (61) provided at intervals on it closely adhering to the upper and lower sides of the metal gasket (5), a counterbore (62) is provided in the middle thereof, a conical sleeve (63) is fixedly connected to its lower side, vertical gaps (64) are distributed on the conical sleeve (63), and the vertical gaps (64) extend to the bottom end of the conical sleeve (63), dividing the conical sleeve (63) into multiple parts; Screws (7), which are threadedly connected in the counterbore (62) and penetrate into the rock wool board insulation layer (4); TPO waterproof coiled material (8), which is laid on the rock wool board insulation layer (4) and covers the metal gasket (5).
2. The TPO single-ply roofing system according to claim 1, wherein The metal gasket (5) is a copper gasket.
3. The TPO single-ply roofing system according to claim 1, characterized in that The upper surface of the metal gasket (5) is corrugated.
4. The TPO single-ply roofing system according to claim 1, wherein The flange of the heat insulation sleeve (6) closely adhering to the lower side of the metal gasket (5) extends to the edge of the metal gasket (5), separating the metal gasket (5) from the rock wool board insulation layer (4).
5. The TPO single-ply roofing system according to claim 1, characterized in that The TPO waterproof coiled material (8) uses 1.8 mm.
6. The TPO single-ply roofing system according to claim 1, wherein The rock wool board insulation layer (4) uses a 100 mm rock wool board.
7. The TPO single-ply roofing system according to claim 4, wherein The flange (61) of the heat insulation sleeve (6) closely adhering to the lower side of the metal gasket (5) is fixed on a sleeve (65), and the sleeve (65) is threadedly connected to the heat insulation sleeve (6) and tightens the metal gasket (5).
Citation Information
Patent Citations
Waterproof joint of steel structure parapet wall and TPO roof
CN210395893U