Methanol reforming combustion furnace

By designing a metal coil in a methanol reforming combustion furnace to heat methanol using the combustion furnace itself, the high energy consumption problem caused by the additional heating device in the prior art is solved, and the cost reduction effect is achieved.

CN223153592UActive Publication Date: 2025-07-25NINGBO YONGCHENG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422313825.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-25
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing methanol reforming furnaces require additional heating devices when heating methanol, resulting in high energy consumption and increased usage costs.

Method used

A methanol reforming combustion furnace is designed. The feed end of the metal coil is connected to the methanol container through the furnace body wall and the discharge end is connected to the fuel cavity. The heat generated by the combustion furnace itself is used to heat the methanol in the metal coil to avoid additional heating devices.

Benefits of technology

By heating methanol using the combustion furnace itself, energy consumption is reduced, thereby reducing the cost of the combustion furnace.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a methanol reforming combustion furnace, which relates to the technical field of energy-saving combustion equipment and comprises a furnace body, a fuel cavity and a metal coil. The fuel cavity is arranged in an inner cavity of the furnace body, and the fuel cavity is provided with a combustion assembly; the metal coil pipe is arranged in an inner cavity of the furnace body and located above the fuel cavity, the metal coil pipe is provided with a feeding end and a discharging end, the feeding end penetrates through the wall of the furnace body and extends out of the furnace body, the feeding end is used for being communicated with a methanol container, and the discharging end is communicated with the fuel cavity. The methanol reforming combustion furnace can reduce energy consumption and use cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving combustion equipment, and particularly relates to a methanol reforming combustion furnace. Background Art

[0002] Among energy-saving combustion equipment, the methanol reforming combustion furnace is one of the important equipment, which is a combustion equipment that provides heat by burning methanol.

[0003] Currently, the methanol reforming combustion furnace usually sets a heating device to heat the methanol introduced into the furnace body. However, the use of the heating device undoubtedly consumes more energy and is not conducive to controlling the use cost of the combustion furnace. Summary of the Utility Model

[0004] The problem solved by the utility model is: how to reduce the use cost of the methanol reforming combustion furnace.

[0005] To solve the above problem, the utility model provides a methanol reforming combustion furnace.

[0006] The utility model provides a methanol reforming combustion furnace, which comprises a furnace body, a fuel cavity and a metal coil pipe; the fuel cavity is arranged in the inner cavity of the furnace body, and the fuel cavity is provided with a combustion component; the metal coil pipe is arranged in the inner cavity of the furnace body and above the fuel cavity, the metal coil pipe has a feed end and a discharge end, the feed end penetrates through the wall of the furnace body and extends to the outside of the furnace body, the feed end is used for communicating with a methanol container, and the discharge end is communicated with the fuel cavity.

[0007] Optionally, it further comprises a methanol reforming catalytic converter, a first metal connecting pipe and a second metal connecting pipe. The methanol reforming catalytic converter is arranged outside the furnace body, the methanol reforming catalytic converter is internally provided with a methanol reforming catalyst, the first metal connecting pipe penetrates through the wall of the furnace body, and its two ends are respectively communicated with the discharge end and the methanol reforming catalytic converter, and the second metal connecting pipe penetrates through the wall of the furnace body, and its two ends are respectively communicated with the methanol reforming catalytic converter and the fuel cavity.

[0008] Optionally, the metal coil pipe is spirally extended in the up and down direction.

[0009] Optionally, the shape of the orthographic projection of the metal coil pipe on the horizontal plane is square, rectangular, circular or oval.

[0010] Optionally, the combustion component comprises a combustion pipe and an ignition module. The combustion pipe penetrates through the upper cavity wall of the fuel cavity, and its upper end is exposed on the upper end surface of the fuel cavity. The ignition module is arranged at the upper end of the fuel cavity and is used for igniting the fuel flowing out of the combustion pipe.

[0011] Optionally, a plurality of the combustion tubes are provided, and the plurality of combustion tubes are arranged on the upper cavity wall of the fuel cavity and are evenly spaced in the horizontal direction.

[0012] Optionally, a vertically arranged first baffle is provided at the edge of the upper end face of the fuel cavity, and the first baffle extends along the circumference of the upper end face of the fuel cavity. The first baffle and the upper end face of the fuel cavity jointly define a first methanol overflow tank.

[0013] Optionally, a horizontally arranged second baffle is provided at the lower edge of the peripheral wall surface of the fuel cavity, and the second baffle extends along the circumference of the peripheral wall surface of the fuel cavity. A vertically arranged third baffle is provided on the outer peripheral side of the second baffle, and the third baffle extends along the circumference of the second baffle. The third baffle, the second baffle and the peripheral wall surface of the fuel cavity jointly define a second methanol overflow tank.

[0014] Optionally, the combustion assembly further includes a combustion-supporting gas pipe, and the combustion-supporting gas pipe includes an air outlet pipe and an air inlet pipe. The air outlet pipe penetrates through the upper cavity wall of the fuel cavity, and its upper end is exposed on the upper end face of the fuel cavity. One end of the air inlet pipe is communicated with the lower end of the air outlet pipe, and the other end is exposed to the outside of the furnace body and is used for communicating with a combustion-supporting gas container.

[0015] Optionally, a plurality of the air outlet pipes are provided, and the plurality of air outlet pipes are arranged on the upper cavity wall of the fuel cavity and are evenly spaced in the horizontal direction.

[0016] The beneficial effects of the methanol reforming combustion furnace of the present utility model are as follows: The feeding end of the metal coil penetrates through the wall of the furnace body and extends to the outside of the furnace body, and can be communicated with a methanol container. The discharging end of the metal coil is communicated with the fuel cavity to convey the methanol in the methanol container to the fuel cavity. Moreover, the metal coil is arranged in the inner cavity of the furnace body and above the fuel cavity, so that when the combustion assembly burns the fuel in the fuel cavity, the heat generated by the combustion flows upward to realize heating of the metal coil, thereby heating the methanol conveyed in the metal coil. That is to say, the methanol is heated by using the heat generated by the combustion heat supply of the combustion furnace itself, and there is no need to additionally provide a heating device to separately heat the methanol, which is beneficial to reducing the energy consumption of the combustion furnace and further reducing the use cost. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of the methanol reforming combustion furnace according to an embodiment of the present utility model;

[0018] Figure 2 is a partial schematic diagram of the methanol reforming combustion furnace according to an embodiment of the present utility model.

[0019] Description of the Reference Numerals:

[0020] 1. Furnace body; 2. Fuel cavity; 21. First baffle; 22. First methanol overflow tank; 23. Second baffle; 24. Third baffle; 25. Second methanol overflow tank; 3. Metal coiled pipe; 31. Feed end; 32. Discharge end; 4. Methanol reforming catalyst; 5. First metal connecting pipe; 6. Second metal connecting pipe; 7. Combustion pipe; 8. Combustion-supporting gas pipe; 81. Gas outlet pipe; 82. Gas inlet pipe. Detailed implementation manners

[0021] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings. Although some embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be construed as limited to the embodiments described herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present utility model. It should be understood that the drawings and embodiments of the present utility model are only for exemplary purposes and are not used to limit the protection scope of the present utility model.

[0022] The Z-axis in the drawings represents the vertical direction, that is, the up-and-down position, and the positive direction of the Z-axis represents the upper side, and the negative direction of the Z-axis represents the lower side; the Y-axis in the drawings represents the left-and-right position, and the positive direction of the Y-axis represents the left side, and the negative direction of the Y-axis represents the right side. At the same time, it should be noted that the above-mentioned meanings represented by the Z-axis and Y-axis are only for facilitating the description of the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0023] The term "including" and its variants used herein are open-ended, that is, "including but not limited to"; the term "based on" is "at least partially based on"; the term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments"; the term "optionally" means "optional embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first" and "second" mentioned in the present utility model are only used to distinguish different devices, modules, or units, and are not used to limit the order or mutual dependence relationship of the functions performed by these devices, modules, or units.

[0024] It should be noted that the modifications of "one" and "multiple" mentioned in the present utility model are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0025] The utility model provides a methanol reforming combustion furnace to reduce energy consumption and thus reduce costs. The following will be described in detail with specific embodiments.

[0026] As Figure 1 shown, a methanol reforming combustion furnace provided by an embodiment of the utility model includes a furnace body 1, a fuel cavity 2, and a metal coil 3; the fuel cavity 2 is arranged in the inner cavity of the furnace body 1, and the fuel cavity 2 is provided with a combustion assembly; the metal coil 3 is arranged in the inner cavity of the furnace body 1 and above the fuel cavity 2, the metal coil 3 has a feed end 31 and a discharge end 32, the feed end 31 passes through the wall of the furnace body 1 and extends outside the furnace body 1, the feed end 31 is used to communicate with a methanol container, and the discharge end 32 is communicated with the fuel cavity 2.

[0027] It should be noted that the metal coil 3 is arranged in the inner cavity of the furnace body 1 and above the fuel cavity 2, which means that the main part of the metal coil 3 is located in the inner cavity of the furnace body 1 and above the fuel cavity 2, and for example, the feed end 31 and the discharge end 32 can extend outside the furnace body 1 or be connected to the fuel cavity 2. Specifically, the upper end of the furnace body 1 can be an open setting so that the heat generated by combustion in the furnace body 1 can be transferred upward to the device to be heated above the combustion furnace.

[0028] In this embodiment, the feed end 31 of the metal coil 3 passes through the wall of the furnace body 1 and extends outside the furnace body 1 and can be communicated with a methanol container, the discharge end 32 of the metal coil 3 is communicated with the fuel cavity 2 to convey the methanol in the methanol container to the fuel cavity 2, and the metal coil 3 is arranged in the inner cavity of the furnace body 1 and above the fuel cavity 2 so that when the combustion assembly burns the fuel in the fuel cavity 2, the heat generated by combustion can flow upward to heat the metal coil 3, thereby heating the methanol conveyed in the metal coil 3. That is, the methanol heating utilizes the heat generated by the combustion heat supply of the combustion furnace itself, and there is no need to additionally set a heating device to separately heat the methanol, which is beneficial to reducing the energy consumption of the combustion furnace and further reducing the use cost.

[0029] Optionally, as Figure 1 shown, the methanol reforming combustion furnace further includes a methanol reforming catalytic converter 4, a first metal connecting pipe 5, and a second metal connecting pipe 6. The methanol reforming catalytic converter 4 is arranged outside the furnace body 1, and a methanol reforming catalyst is arranged in the methanol reforming catalytic converter 4. The first metal connecting pipe 5 penetrates through the wall of the furnace body 1, and its two ends are respectively communicated with the discharge end 32 and the methanol reforming catalytic converter 4. The second metal connecting pipe 6 penetrates through the wall of the furnace body 1, and its two ends are respectively communicated with the methanol reforming catalytic converter 4 and the fuel cavity 2.

[0030] In this alternative embodiment, the first metal connecting pipe 5 and the second metal connecting pipe 6 can enable the methanol reforming catalytic converter 4 to be respectively connected to the discharge end 32 and the fuel cavity 2, that is, the discharge end 32 is indirectly connected to the fuel cavity 2 through the methanol reforming catalytic converter 4, so that the methanol sent out from the discharge end 32 must pass through the methanol reforming catalytic converter 4 before entering the fuel cavity 2. The heated methanol will be catalytically cracked into a reforming mixed gas containing hydrogen and carbon monoxide in the methanol reforming catalytic converter 4, and these gases can release more energy during combustion, improving the combustion efficiency; and optionally, it is also possible to arrange the methanol reforming catalytic converter 4 beside or below the fuel cavity 2 inside the furnace body 1 to form an integrated design of the furnace body 1 and the methanol reforming catalytic converter 4. The above changes all fall within the protection scope of the utility model patent.

[0031] Optionally, as Figure 1 shown, the metal coiled pipe 3 is spirally extended along the up and down direction.

[0032] Specifically, hooks can be provided on the inner wall of the upper part of the inner cavity of the furnace body 1, and the metal coiled pipe 3 can be hung on the hooks so that the metal coiled pipe 3 is suspended above the fuel cavity. It should be noted that the metal coiled pipe 3 being spirally extended along the up and down direction means that the metal coiled pipe 3 is generally spiral-shaped, and the axis of the spiral structure is parallel to the up and down direction.

[0033] In this alternative embodiment, making the metal coiled pipe 3 spiral can increase the surface area of the metal coiled pipe 3, thereby improving the heat exchange efficiency and further enhancing the heating effect on methanol.

[0034] Optionally, as Figure 1 shown, the shape of the orthographic projection of the metal coiled pipe 3 on the horizontal plane is square, rectangular, circular or elliptical.

[0035] It should be noted that after the metal coiled pipe 3 is spirally extended, the metal coiled pipe 3 is generally in a cylindrical structure as a whole, and the shape of the orthographic projection of the metal coiled pipe 3 on the horizontal plane is the cross-sectional shape of the cylindrical structure, which can be square, rectangular, circular or elliptical. For example, when the orthographic projection shape is square, the metal coiled pipe 3 is a square cylindrical structure.

[0036] In this alternative embodiment, the orthographic projection shape of the metal coiled pipe 3 can adopt one of square, rectangular, circular and elliptical. The above coiled pipe shapes are relatively simple and easy to manufacture.

[0037] Optionally, as Figure 1 and Figure 2As shown, the combustion assembly includes a combustion tube 7 and an ignition module. The combustion tube 7 penetrates through the upper cavity wall of the fuel cavity 2, and its upper end is exposed on the upper end surface of the fuel cavity 2. The ignition module is arranged at the upper end of the fuel cavity 2 and is used to ignite the fuel flowing out of the combustion tube 7.

[0038] It should be noted that the ignition module is one of the common components of the combustion furnace, and its specific structure is not described in detail in this embodiment.

[0039] In this alternative embodiment, the combustion assembly includes a combustion tube 7 and an ignition module. Among them, the combustion tube 7 is connected to the fuel cavity 2 to conduct the fuel in the fuel cavity 2, and the ignition module can ignite the fuel flowing out of the combustion tube 7 to achieve fuel combustion.

[0040] Optionally, as Figure 2 shown, a plurality of the combustion tubes 7 are provided. The plurality of combustion tubes 7 are arranged on the upper cavity wall of the fuel cavity 2 and are evenly spaced in the horizontal direction.

[0041] In this alternative embodiment, the uniformly distributed plurality of combustion tubes 7 can ensure that the fuel is evenly distributed above the fuel cavity 2, achieving a more uniform combustion effect, thereby improving the heating effect on the methanol in the metal coil 3.

[0042] Optionally, as Figure 2 shown, a vertically arranged first retaining wall 21 is provided at the edge of the upper end surface of the fuel cavity 2. The first retaining wall 21 extends along the circumference of the upper end surface of the fuel cavity 2, and the first retaining wall 21 and the upper end surface of the fuel cavity 2 jointly define a first methanol overflow tank 22.

[0043] It can be understood that when methanol is not heated, it is in a low-temperature liquid state and will not undergo a reforming catalytic reaction with the methanol reforming catalyst in the methanol reforming catalyst 4. Therefore, when methanol starts to flow into the metal coil 3, there is no fuel in the fuel cavity 2 and it will not burn. As a result, the methanol flowing into the metal coil 3 will not be heated. The methanol will flow through the metal coil 3, the methanol reforming catalyst 4, and the fuel cavity 2 in sequence and always remain in a liquid state. When the liquid methanol enters the fuel cavity 2, it may overflow from the combustion tube 7 and flow away along the peripheral wall surface of the fuel cavity 2, resulting in fuel waste and fire hazard. In this alternative embodiment, a vertically arranged first retaining wall 21 is provided at the edge of the upper end surface of the fuel cavity 2, and the first retaining wall 21 extends along the circumference of the upper end surface of the fuel cavity 2, so that the first retaining wall 21 and the upper end surface of the fuel cavity 2 jointly define a first methanol overflow tank 22. In this way, even if a small amount of liquid methanol overflows from the combustion tube 7, the first methanol overflow tank 22 can block the liquid methanol, causing the overflowed liquid methanol to stay on the upper end surface of the fuel cavity 2, facilitating ignition and combustion later, reducing methanol waste and avoiding fire hazard.

[0044] Optionally, as Figure 2 shown, a horizontally arranged second retaining wall 23 is provided at the lower edge of the peripheral wall surface of the fuel cavity 2. The second retaining wall 23 extends along the circumference of the peripheral wall surface of the fuel cavity 2. A vertically arranged third retaining wall 24 is provided on the outer peripheral side of the second retaining wall 23. The third retaining wall 24 extends along the circumference of the second retaining wall 23. The third retaining wall 24, the second retaining wall 23, and the peripheral wall surface of the fuel cavity 2 jointly define a second methanol overflow tank 25.

[0045] In this alternative embodiment, the second retaining wall 23 and the third retaining wall 24 are used to jointly define a second methanol overflow tank 25 with the peripheral wall surface of the fuel cavity 2. In this way, even if the liquid methanol overflows from the first methanol overflow tank 22, the second methanol overflow tank 25 can block the liquid methanol, preventing the liquid methanol from flowing away and volatilizing, facilitating ignition and combustion, and reducing methanol waste.

[0046] Optionally, as Figure 1 and Figure 2 shown, the combustion assembly further includes a combustion-supporting gas pipe 8. The combustion-supporting gas pipe 8 includes an outlet pipe 81 and an inlet pipe 82. The outlet pipe 81 penetrates through the upper cavity wall of the fuel cavity 2, and its upper end is exposed on the upper end surface of the fuel cavity 2. One end of the inlet pipe 82 is communicated with the lower end of the outlet pipe 81, and the other end is exposed to the outside of the furnace body 1 and is used to communicate with a combustion-supporting gas container.

[0047] In this alternative embodiment, the combustion-supporting gas pipe 8 includes a connected air outlet pipe 81 and an air inlet pipe 82. The air outlet pipe 81 penetrates through the upper cavity wall of the fuel cavity 2, and the air inlet pipe 82 can be connected to a combustion-supporting gas container. In this way, the combustion-supporting gas in the combustion-supporting gas container can be sent to the upper end of the fuel cavity 2 through the air outlet pipe 81. The combustion-supporting gas can be, for example, oxygen. The combustion-supporting gas helps the complete combustion of the fuel, improves the combustion efficiency, and thus reduces the fuel cost.

[0048] Optionally, as Figure 2 shown, a plurality of the air outlet pipes 81 are provided. The plurality of air outlet pipes 81 are arranged on the upper cavity wall of the fuel cavity 2 and are evenly spaced in the horizontal direction.

[0049] In this alternative embodiment, the uniformly distributed plurality of air outlet pipes 81 can ensure the uniform distribution of the combustion-supporting gas above the fuel cavity 2, achieve a better combustion-supporting effect, and further reduce the fuel cost. However, optionally, the combustion-supporting gas pipe 8 can be cancelled, and it is also possible to rely only on the air entering through the furnace body shell 1 for combustion support. The above changes all fall within the protection scope of the utility model patent.

[0050] Although the present utility model is disclosed as above, the protection scope of the present utility model is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model, and these changes and modifications will all fall within the protection scope of the present utility model.

Claims

1. A methanol reforming combustion furnace, characterized in that, It includes a furnace body (1), a fuel cavity (2) and a metal coiled pipe (3); the fuel cavity (2) is arranged in the inner cavity of the furnace body (1), and the fuel cavity (2) is provided with a combustion assembly; the metal coiled pipe (3) is arranged in the inner cavity of the furnace body (1) and above the fuel cavity (2), the metal coiled pipe (3) has a feed end (31) and a discharge end (32), the feed end (31) passes through the wall of the furnace body (1) and extends outside the furnace body (1), the feed end (31) is used to communicate with a methanol container, and the discharge end (32) communicates with the fuel cavity (2).

2. The methanol reforming combustion furnace according to claim 1, characterized in that It further includes a methanol reforming catalyst (4), a first metal connecting pipe (5) and a second metal connecting pipe (6), the methanol reforming catalyst (4) is arranged outside the furnace body (1), the methanol reforming catalyst (4) is provided with a methanol reforming catalyst, the first metal connecting pipe (5) penetrates through the wall of the furnace body (1), and its two ends are respectively communicated with the discharge end (32) and the methanol reforming catalyst (4), the second metal connecting pipe (6) penetrates through the wall of the furnace body (1), and its two ends are respectively communicated with the methanol reforming catalyst (4) and the fuel cavity (2).

3. The methanol reforming combustion furnace according to claim 1, characterized in that, The metal coiled pipe (3) is spirally extended and arranged in the up and down direction.

4. The methanol reforming combustion furnace according to claim 3, characterized in that, The shape of the orthographic projection of the metal coiled pipe (3) on the horizontal plane is a square, a rectangle, a circle or an ellipse.

5. The methanol reforming combustion furnace according to claim 1, characterized in that, The combustion assembly includes a combustion pipe (7) and an ignition module, the combustion pipe (7) penetrates through the upper cavity wall of the fuel cavity (2), and its upper end is exposed on the upper end surface of the fuel cavity (2), the ignition module is arranged at the upper end of the fuel cavity (2) and is used to ignite the fuel flowing out of the combustion pipe (7).

6. The methanol reforming combustion furnace according to claim 5, characterized in that, There are multiple combustion pipes (7), and the multiple combustion pipes (7) are arranged on the upper cavity wall of the fuel cavity (2) and are evenly spaced in the horizontal direction.

7. The methanol reforming combustion furnace according to claim 5, wherein An upright first retaining wall (21) is arranged on the edge of the upper end surface of the fuel cavity (2), the first retaining wall (21) extends along the circumference of the upper end surface of the fuel cavity (2), and the first retaining wall (21) and the upper end surface of the fuel cavity (2) jointly define a first methanol overflow tank (22).

8. The methanol reforming combustion furnace according to claim 5, wherein A horizontally arranged second retaining wall (23) is arranged on the lower edge of the peripheral wall surface of the fuel cavity (2), the second retaining wall (23) extends along the circumference of the peripheral wall surface of the fuel cavity (2), a vertically arranged third retaining wall (24) is arranged on the outer peripheral side of the second retaining wall (23), the third retaining wall (24) extends along the circumference of the second retaining wall (23), and the third retaining wall (24), the second retaining wall (23) and the peripheral wall surface of the fuel cavity (2) jointly define a second methanol overflow tank (25).

9. The methanol reforming combustion furnace according to claim 5, characterized in that The combustion assembly further includes a combustion-supporting gas pipe (8), and the combustion-supporting gas pipe (8) includes an air outlet pipe (81) and an air inlet pipe (82). The air outlet pipe (81) penetrates through the upper cavity wall of the fuel cavity (2), and its upper end is exposed on the upper end surface of the fuel cavity (2). One end of the air inlet pipe (82) is communicated with the lower end of the air outlet pipe (81), and the other end is exposed to the outside of the furnace body (1) and is used for communicating with a combustion-supporting gas container.

10. The methanol reforming combustion furnace according to claim 9, characterized in that, There are a plurality of the air outlet pipes (81), and the plurality of air outlet pipes (81) are arranged on the upper cavity wall of the fuel cavity (2) and are evenly spaced along the horizontal direction.