Simple spacing detection device applied to narrow space of coating machine

Through the design of a simple spacing detection device, the rotation of the base and the benchmark and the coordination of the elastic clamping parts are solved, and the problem of distance measurement in a narrow space is achieved, and fast and accurate distance detection is achieved.

CN223154178UActive Publication Date: 2025-07-25JIANGXI JINGCHUANG TECH CO LTD
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Patent Information

Application Number
CN202422472616.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-25
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In complex or small spaces, existing detection tools are difficult to effectively measure the distance between two objects.

Method used

A simple spacing detection device is designed, including a base, a benchmark and an elastic clamping member. Through the rotation of the benchmark and the coordination of the elastic clamping member, the deflection angle of the benchmark is controlled, and the distance measurement of the base and the fixed end is achieved to achieve distance detection.

Benefits of technology

It realizes the rapid and accurate measurement of the distance between two objects in a narrow space, reduces measurement errors, and is suitable for complex structural environments such as coating machines.

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Abstract

The utility model discloses a simple spacing detection device applied to a narrow space of a coating machine. The simple spacing detection device comprises a base; the two ends of the marker post are a detection end and a fixed end respectively, and the fixed end is rotationally installed on the base; the elastic clamping pieces are installed on the two sides, close to the fixed end, of the marker post and elastically clamp the marker post. The device is simple in structure, small in size and suitable for being used in spaces with narrow and complex structures and the like; when detection is carried out again, the rotating shaft is driven to rotate, in the rotating process, when the rotatably-installed marker post touches a detected object, the marker post deflects, the consistency of the deflection angle of the marker post can be guaranteed through cooperation with the elastic clamping piece, and after the marker post is taken out, the distance between the detected object and the top face of the base can be obtained by measuring the distance between the detection end and the top face of the base. Therefore, distance detection can be carried out simply and quickly.
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Description

Technical Field

[0001] The utility model relates to the technical field of measuring tools, and more specifically, to a simple spacing detection device applied to a narrow space of a coating machine. Background Art

[0002] When detecting the distance between two objects, tools such as rulers and laser detectors are usually used. However, in some complex or narrow spaces, due to the obstruction of various structures, conventional detection tools cannot be used. Summary of the Utility Model

[0003] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a simple spacing detection device applied to a narrow space of a coating machine.

[0004] To solve the above problems, the utility model adopts the following technical solutions. A simple spacing detection device applied to a narrow space of a coating machine includes:

[0005] A base;

[0006] A benchmark, with a detection end and a fixed end at both ends respectively, and the fixed end is rotatably installed on the base;

[0007] Elastic clamping members, installed on both sides of the benchmark near the fixed end, for elastically clamping the benchmark.

[0008] Preferably, the rotation axis of the fixed end is on the same plane as the top surface of the base, or above the top surface of the base.

[0009] Preferably, it further includes a connecting shaft, and the connecting shaft is rotatably matched with the base and / or the fixed end.

[0010] Preferably, two spaced cross beams are detachably installed on the top surface of the base, and the connecting shaft is installed between the two cross beams.

[0011] Preferably, a groove is provided on the base below the fixed end.

[0012] Preferably, the benchmark is a telescopic structure.

[0013] Preferably, the elastic clamping members adopt springs.

[0014] Preferably, it further includes a fixing member, and the base is installed on the outer wall of the fixing member to drive the base to perform circular motion or horizontal motion

[0015] Preferably, the top surface of the base is tangent to or flush with the outer wall of the fixing member.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] This device has a simple structure and a tiny volume, and can be used in narrow and complex spaces. During detection, it drives the device to move in a circular motion or horizontally. For example, during rotation, when the rotatably mounted benchmark touches the object to be measured, it will deflect. The elastic clamping member can ensure the consistency of the deflection angle of the benchmark. Take out the device, measure the distance from the detection end to the rotation axis of the fixed end, and the distance from the rotation axis of the fixed end to the top surface of the base. The sum of the two distances is the distance between the object to be measured and the top surface of the base. In this way, the distance detection can be carried out simply and quickly. Description of the Drawings

[0018] Figure 1 It is a schematic structural view of the present utility model;

[0019] Figure 2 It is a side cross-sectional view of the present utility model;

[0020] Figure 3 It is a schematic view when the present utility model is detected circularly;

[0021] Figure 4 It is a schematic view when the present utility model is detected horizontally;

[0022] Figure 5 It is a schematic view of the present utility model in the coating cavity.

[0023] Description of the reference numerals in the drawings:

[0024] 1. Base; 11. Groove; 2. Benchmark; 21. Detection end; 22. Fixed end; 3. Cross beam; 4. Elastic clamping member; 5. Connecting shaft; 6. Object to be measured; 7. Fixing member; 8. Coating cavity; 9. Roller. Detailed Implementation Modes

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Refer to Figures 1-3 , a simple distance detection device applied to the narrow space of a coating machine includes: a base 1; a benchmark 2, with a detection end 21 and a fixed end 22 at both ends of the benchmark 2, and the fixed end 22 is rotatably mounted on the base 1; an elastic clamping member 4, installed on both sides of the benchmark 2 near the fixed end 22 to elastically clamp the benchmark 2.

[0027] It is understandable that the base 1 is the mounting base of this device. For example, it can be square-shaped, disc-shaped, etc., but not limited to this. The base 1 can be made of stainless steel, aluminum alloy, bakelite, epoxy resin, plastic, etc., but not limited to this. The lever 2 is a component that comes into contact with the object to be measured 6 during the overall rotation of this device and undergoes angular rotation. For example, it can be pointer-shaped, long-rod-shaped, etc., but not limited to this. The elastic clamping member 4 is a component that elastically clamps the lever 2. For example, it can be a spring, a bent elastic piece, elastic rubber, etc., but not limited to this.

[0028] With such a setting, assuming that the distance between the object to be measured 6 and a certain structure is detected, first install the base 1 on the outer wall of this structure, rotate this structure to drive the device to rotate circumferentially, or rotate the device circumferentially along the outer wall of this structure. During the rotation, when the detection end 21 of the lever 2 touches the object to be measured 6, the lever 2 will deflect. Due to the action of the elastic clamping member 4, the lever 2 will be clamped to ensure that the deflection angle of the lever 2 remains unchanged. Then take out this device and measure the distance between the detection end 21 and the rotation axis of the fixed end 22, as well as the distance from the rotation axis of the fixed end 22 to the top surface of the base 1. The sum of the two distances is the distance between the object to be measured 6 and the part. Since the volume of this device is small, the rapid detection of the distance in a narrow space can be realized.

[0029] In some embodiments, the rotation axis of the fixed end 22 is on the same plane as the top surface of the base 1, or is located above the top surface of the base 1. It is understandable that when the rotation axis of the fixed end 22 is located above the top surface of the base 1, it is necessary to measure the distance between the detection end 21 and the rotation axis of the fixed end 22, as well as the distance from the rotation axis of the fixed end 22 to the top surface of the base 1, and calculate the sum of the two distances. When the rotation axis of the fixed end 22 is on the same plane as the top surface of the base 1, the distance between the fixed end 22 and the top surface of the base 1 can be directly measured, and the detection is more rapid.

[0030] In some embodiments, referring to Figure 2 , there is also a connecting shaft 5, and the connecting shaft 5 is rotationally matched with the base 1 and / or the fixed end 22. It is understandable that the connecting shaft 5 is a component for rotatably mounting the fixed end 22. For example, the two ends of the connecting shaft 5 can be rotatably arranged on the base 1, and the fixed end 22 is fixed on the connecting shaft 5; it can also be that the two ends of the connecting shaft 5 are fixed on the base 1, and the fixed end 22 is rotatably sleeved on the connecting shaft 5; it can also be that the connecting shaft 5 is rotationally matched with both the base 1 and the fixed end 22, etc., but not limited to this. In this way, the rotational mounting of the fixed end 22 is realized by using the connecting shaft 5, and the structure is simple and stable. And when the elastic clamping member 4 is a spring, it can be sleeved on the connecting shaft 5 to improve the compactness of the structural cooperation.

[0031] In some embodiments, two spaced crossbeams are detachably mounted on the top surface of the base, and the connecting shaft is mounted between the two crossbeams. Further, a groove is formed on the base below the fixed end 22. The provision of the groove 11 can avoid the fixed end 22 at the bottom of the benchmark 2 and prevent the benchmark 2 from blocking the fixed end 22 during rotation. Of course, when the fixed end 22 is above the base 1, the top surface of the base 1 will not cause contact obstruction to the fixed end 22, and the groove 11 may not be provided. The crossbeam 3 and the base 1 can be installed by sandwiching the two sides of the base 1, or directly installed using fasteners such as screws or bolts, but not limited thereto. Here in the design, the axis of the connecting shaft 5 is set to be flush with the top surface of the base 1, so as to ensure that the rotation axis of the fixed end 22 is flush with the top surface of the base 1. The detachable installation of the crossbeam 3 is convenient for the elastic clamping member 4 to clamp the benchmark 2 during the assembly process.

[0032] In some embodiments, the benchmark 2 is a telescopic structure. It can be understood that the telescopic structure can adopt a telescopic rod structure or a folding structure, etc., but not limited thereto. In this way, during detection, the length of the benchmark 2 can be adjusted according to the length of the detected distance, improving the practicability and accuracy.

[0033] In some embodiments, referring to Figures 3-4 , it further includes a fixing member 7, and the base 1 is mounted on the outer wall of the fixing member 7 to drive the base 1 to perform circular motion or horizontal motion. Further, the top surface of the base 1 is tangent to or flush with the outer wall of the fixing member 7. It can be understood that when detecting the distance between the measured object 6 and a certain structure, the fixing member 7 can be either the structure itself or an externally mounted component. For example, when performing circular motion, referring to Figure 3 , the fixing member 7 can be a roller 9, or a rotating shaft, etc., but not limited thereto. Correspondingly, the top surface of the base 1 is tangent to the outer wall of the fixing member 7. For example, when performing horizontal motion, referring to Figure 4 , the fixing member 7 can adopt a matching structure of a guide rail and a slider or a shaft hole guiding structure of a guide rod and a guide block, etc., but not limited thereto. Correspondingly, the top surface of the base 1 is flush with the outer wall of the fixing member 7. In this way, the distance between the measured object 6 and the fixing member 7 is the distance between the measured object 6 and the top surface of the base 1.

[0034] For example, here an embodiment of the application of this device in a vacuum coating equipment is provided:

[0035] Referring to Figure 1 and Figure 5 , in a vacuum coating equipment, there is a coating cavity 8, a roller 9 in the coating cavity 8, and a measured object 6 on the inner wall of the coating cavity 8. Here, it is necessary to detect the distance between the measured object 6 and the outer wall of the roller 9.

[0036] First, install the base 1 on the outer wall of the drum 9. By rotating the drum 9, the lever 2 is driven to rotate. When the detection end 21 at the top of the lever 2 touches the object to be measured 6, it will deflect. The height to be measured is H, and the actually measured height is the distance h1 between the detection end 21 at the top of the lever 2 and the top surface of the base 1. There is a measurement error ΔH between the height H to be measured and the actually measured height h1.

[0037] It is known that the diameter of the coating chamber 8 is approximately 1650 mm, and the distance between the surface of the object to be measured 6 and the outer wall of the drum 9 is 10 - 20 mm. It is easy to know that the larger the height H to be measured, the larger the measurement error ΔH. According to Hmax ≈ 20 mm, when the height L of the lever 2 is set to be 1.5 times the height H to be measured and 2 times the height H to be measured, it is easy to know that the errors ΔH at this time are 0.31 mm and 0.75 mm respectively.

[0038] When the height L of the lever 2 is selected to be between 1H and 1.5H, the test error ΔH is about 0.00 mm - 0.31 mm. Remove this device, and the actually measured height is h1. Since the height H to be measured is much smaller than the length of the film chamber diameter, the measurement error ΔH is very small and can be ignored. Therefore, the actually measured height h1 can be regarded as the height H to be measured to achieve rapid detection.

[0039] When the height of the lever 2 is greater than 1.5 times the height H to be measured, the telescopic length of the lever 2 can be adjusted so that the height of the lever 2 is between 1 time and 1.5 times the height H to be measured and then test again to reduce the measurement error.

[0040] The above is only a preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A simple spacing detection device applied to a narrow space of a coating machine, characterized in that Comprising: Base (1); A reference rod (2), with a detection end (21) and a fixed end (22) at both ends of the reference rod (2), and the fixed end (22) is rotatably mounted on the base (1); Elastic clamping members (4), mounted on both sides of the reference rod (2) near the fixed end (22) to elastically clamp the reference rod (2).

2. The simple spacing detection device applied to a narrow space of a coating machine according to claim 1, characterized in that, The rotation axis of the fixed end (22) is on the same plane as the top surface of the base (1), or is located above the top surface of the base (1).

3. The simple spacing detection device applied to the narrow space of a coating machine according to claim 1, characterized in that, It further includes a connecting shaft (5), and the connecting shaft (5) is rotatably engaged with the base (1) and / or the fixed end (22).

4. The simple spacing detection device applied to a narrow space of a coating machine according to claim 3, characterized in that, Two spaced cross beams (3) are detachably mounted on the top surface of the base (1), and the connecting shaft (5) is mounted between the two cross beams (3).

5. The simple spacing detection device applied to a narrow space of a coating machine according to claim 4, characterized in that, A groove (11) is provided on the base (1) and is located below the fixed end (22).

6. The simple spacing detection device applied to a narrow space of a coating machine according to claim 1, wherein The reference rod (2) is a telescopic structure.

7. The simple spacing detection device applied to a narrow space of a coating machine according to claim 1, characterized in that, The elastic clamping members (4) are springs.

8. The simple spacing detection device applied to a narrow space of a coating machine according to claim 1, characterized in that, It further includes a fixing member (7), and the base (1) is mounted on the outer wall of the fixing member (7) to drive the base (1) to perform circular motion or horizontal motion.

9. The simple spacing detection device applied to a narrow space of a coating machine according to claim 8, characterized in that, The top surface of the base is tangent to or flush with the outer wall of the fixing member (7).