Preformed vegetable product sampling device
By introducing a counting sensor and a motor-driven threaded rod system on the pre-made dish production line, regular extraction and quality inspection of pre-made dish products are realized, and the problems of unstable quality control and inefficiency caused by manual random screening are solved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422182428.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the existing pre-made vegetable production equipment, product quality inspection relies on manual random screening, which leads to the inability to control the product quality of each production cycle, wasting time and reducing work efficiency.
A pre-made dish product sampling device is designed, and a counting sensor is used to control the motor to drive the threaded rod and the electric telescopic rod to realize regular extraction and quality inspection of the pre-made dish, and the product is moved to the next process through the clamping assembly.
The regular selection and quality inspection of pre-made vegetable products are realized, the instability of quality control and time waste caused by manual random screening are solved, and the production efficiency is improved.
Smart Images

Figure CN223154550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quality inspection of prefabricated food products, in particular to a sampling device for prefabricated food products. Background Technique
[0002] Prefabricated food, also known as prefabricated and prepared food, is the product of food industrialization. It is made from one or more edible agricultural products and their products through industrial pre-processing (such as stirring, pickling, tumbling, forming, frying, roasting, boiling, steaming, etc.). It is a pre-packaged dish that can be eaten after heating or cooking. Prefabricated food originated in the United States and began to develop in the 1960s. Subsequently, it gradually developed and matured in Japan and was introduced into China in the 1990s. In recent years, with the development of the cold chain industry and the increase in consumer demand.
[0003] For example, the prefabricated food production system with the publication number CN220631019U includes a cleaning component, a conveying component, a cutting component, a stirring component and a ripening component. The conveying component includes a slide rail, a driving mechanism, a hanging mechanism and a basket, and the basket in the conveying component moves on the slide rail.
[0004] During the use of the above device, the prefabricated food produced is usually randomly screened manually and the product is manually poured from the package into the detection pool and sent to the quality inspection department for inspection. Manual quality inspection is random, and the product quality of each production cycle cannot be controlled, wasting time and reducing work efficiency. Therefore, we propose a sampling device for prefabricated food products to solve the problems mentioned above. Content of the Utility Model
[0005] The purpose of the utility model is to provide a sampling device for prefabricated food products to solve the problems in the background technique that the prefabricated food produced by the existing device is usually randomly screened manually and the product is manually poured from the package into the detection pool and sent to the quality inspection department for inspection. Manual quality inspection is random, and the product quality of each production cycle cannot be controlled, wasting time and reducing work efficiency.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a sampling device for prefabricated food products, a support table, and support legs are arranged at the lower end of the support table, and the support legs are connected to the support table by welding.
[0007] It further includes:
[0008] The sampling assembly is arranged at the upper end of the support table. The sampling assembly includes a fixed frame, and the fixed frame is fixedly connected to the support table. An installation groove is formed on the surface of the fixed frame, and the installation groove is fixedly connected to the fixed frame. A second motor is installed on one side of the fixed frame, and the second motor is fixedly connected to the fixed frame. A threaded rod is installed inside the installation groove, and one end of the threaded rod is connected to the output end of the second motor. A threaded sleeve is installed on the surface of the threaded rod, and the threaded sleeve is rotatably connected to the threaded rod. An electric telescopic rod is connected to the lower end of the threaded sleeve, and the electric telescopic rod is movably connected to the threaded sleeve. A guide rod is installed inside the installation groove, and the guide rod passes through the threaded sleeve and is connected to the inner wall of the installation groove. The lower end of the electric telescopic rod is connected to a clamping assembly. A bearing is arranged on the inner wall of the installation groove, and the bearing is connected to one end of the threaded rod.
[0009] Preferably, a bottom plate is arranged at the bottom of the support leg, and the bottom plate is fixedly connected to the support leg. A cross beam is arranged inside the support leg, and the cross beam is fixedly connected to the support leg.
[0010] Preferably, a controller is installed on the surface of one side of the support table, and the controller is fixedly connected to the support table.
[0011] Preferably, a slot is formed on the surface of the support table. A conveyor belt is installed inside the slot, and the conveyor belt is movably connected to the slot. A placement plate is arranged at the upper end of the conveyor belt.
[0012] Preferably, a first motor is installed on the lower surface of the support table, and the first motor is fixedly connected to the support table. The output end of the first motor is connected to a connecting rod, and a runner is arranged at one end of the connecting rod, and the runner is connected to the conveyor belt.
[0013] Preferably, a counting sensor is installed on the surface of the support table.
[0014] Preferably, a vertical plate is arranged at the upper end of the support table, and one end of the vertical plate is connected to the fixed frame.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] The utility model is provided with a counting sensor. When the quantity of prefabricated dishes reaches a set threshold in front of it, the motor will be started, which can drive the threaded rod to rotate. Thus, the threaded rod drives the threaded sleeve to rotate and move, and then drives the electric telescopic rod connected to it to move. Then, the electric telescopic rod extends downward, so that the clamping assembly clamps the prefabricated dish product, and then moves to one end to the next process. Therefore, the regular extraction and quality inspection of the prefabricated dish product are realized, and the disadvantages of the traditional device that randomly selects products manually and manually pours the products from the package into the detection pool and sends them to the quality inspection department for inspection are solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of the overall structure of the utility model;
[0018] Figure 2 is a side view of the overall structure of the utility model;
[0019] Figure 3 is a structural diagram of the sampling part of the utility model;
[0020] Figure 4 is a top view of the overall structure of the utility model;
[0021] In the figure: 1, support table; 2, support leg; 3, bottom plate; 4, cross beam; 5, controller; 6, slot; 7, conveyor belt; 8, placing plate; 9, first motor; 10, connecting rod; 11, runner; 12, sampling assembly; 13, fixing frame; 14, second motor; 15, installation groove; 16, threaded rod; 17, threaded sleeve; 18, electric telescopic rod; 19, guide rod; 20, bearing; 21, clamping assembly; 22, vertical plate; 23, counting sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0023] Please refer to Figures 1-4 , an embodiment provided by the present utility model: a sampling device for prefabricated dish products, a support table 1, and support legs 2 are arranged at the lower end of the support table 1, and the support legs 2 are connected to the support table 1 by welding.
[0024] It further includes:
[0025] The sampling component 12 is arranged at the upper end of the support platform 1. The sampling component 12 includes a fixing frame 13, and the fixing frame 13 is fixedly connected to the support platform 1. An installation groove 15 is formed on the surface of the fixing frame 13, and the installation groove 15 is fixedly connected to the fixing frame 13. A second motor 14 is installed on one side of the fixing frame 13, and the second motor 14 is fixedly connected to the fixing frame 13. A threaded rod 16 is installed inside the installation groove 15, and one end of the threaded rod 16 is connected to the output end of the second motor 14. A threaded sleeve 17 is installed on the surface of the threaded rod 16, and the threaded sleeve 17 is rotationally connected to the threaded rod 16. The lower end of the threaded sleeve 17 is connected to an electric telescopic rod 18, and the electric telescopic rod 18 is movably connected to the threaded sleeve 17. A guide rod 19 is installed inside the installation groove 15, and the guide rod 19 passes through the threaded sleeve 17 and is connected to the inner wall of the installation groove 15. The lower end of the electric telescopic rod 18 is connected to a clamping component 21. A bearing 20 is arranged on the inner wall of the installation groove 15, and the bearing 20 is connected to one end of the threaded rod 16.
[0026] Please refer to Figure 1 , a bottom plate 3 is arranged at the bottom of the support leg 2, and the bottom plate 3 is fixedly connected to the support leg 2. A cross beam 4 is arranged inside the support leg 2, and the cross beam 4 is fixedly connected to the support leg 2. When this product is in use, the cross beam 4 enables the force to be evenly distributed to each part of the equipment, avoiding the situation of local overload. This balanced force distribution ensures the stability of the equipment structure and can effectively prevent the equipment from being damaged due to concentrated load.
[0027] Please refer to Figure 1 , a controller 5 is installed on the surface of one side of the support platform 1, and the controller 5 is fixedly connected to the support platform 1. When this product is in use, the controller 5 can control the switches of the first motor 9 and the second motor 14.
[0028] Please refer to Figure 1 , a slot 6 is formed on the surface of the support platform 1. A conveyor belt 7 is installed inside the slot 6, and the conveyor belt 7 is movably connected to the slot 6. A placement plate 8 is arranged at the upper end of the conveyor belt 7. When this product is in use, the conveyor belt 7 can transport prefabricated vegetable products.
[0029] Please refer to Figure 2 , a first motor 9 is installed on the lower surface of the support platform 1, and the first motor 9 is fixedly connected to the support platform 1. The output end of the first motor 9 is connected to a connecting rod 10. One end of the connecting rod 10 is provided with a runner 11, and the runner 11 is connected to the conveyor belt 7. When this product is in use, operating the first motor 9 can drive the connecting rod 10 to rotate.
[0030] Please refer to Figure 1 , a counting sensor 23 is installed on the surface of the support platform 1. When this product is in use, the counting sensor 23 can record the number of prefabricated vegetable products passing by it.
[0031] Please refer to Figure 1 , a vertical plate 22 is provided at the upper end of the support table 1, and one end of the vertical plate 22 is connected to the fixing frame 13. In the case of using this product, the vertical plate 22 provides support force for the fixing frame 13.
[0032] Working principle: When in use, place the prefabricated vegetable product on the conveyor belt 7, then operate the controller 5 to start the first motor 9, so that the first motor 9 drives the connecting rod 10 connected to it to rotate, so that the connecting rod 10 drives the runner 11 connected to it to rotate, and then the runner 11 drives the conveyor belt 7 to move, and then the prefabricated vegetable product is conveyed and moved. When the number of prefabricated vegetable products conveyed reaches the threshold set by the counting sensor 23, the second motor 14 will be automatically started, so that the second motor 14 drives the threaded rod 16 connected to it to rotate, and then the threaded rod 16 drives the threaded sleeve 17 connected to it to move horizontally on its surface, and then the threaded sleeve 17 drives the electric telescopic rod 18 connected to it to move, and then the electric telescopic rod 18 extends downward, so that the clamping assembly clamps the prefabricated vegetable product, and then moves to the next process at one end.
[0033] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A sampling device for prefabricated food products, comprising a support table (1), with support legs (2) arranged at the lower end of the support table (1), and the support legs (2) are connected to the support table (1) by welding; It is characterized in that: It further includes: A sampling assembly (12), which is arranged at the upper end of the support table (1). The sampling assembly (12) includes a fixing frame (13), and the fixing frame (13) is fixedly connected to the support table (1). An installation groove (15) is formed on the surface of the fixing frame (13), and the installation groove (15) is fixedly connected to the fixing frame (13). A second motor (14) is installed on one side of the fixing frame (13), and the second motor (14) is fixedly connected to the fixing frame (13). A threaded rod (16) is installed inside the installation groove (15), and one end of the threaded rod (16) is connected to the output end of the second motor (14). A threaded sleeve (17) is installed on the surface of the threaded rod (16), and the threaded sleeve (17) is rotationally connected to the threaded rod (16). The lower end of the threaded sleeve (17) is connected to an electric telescopic rod (18), and the electric telescopic rod (18) is movably connected to the threaded sleeve (17). A guide rod (19) is installed inside the installation groove (15), and the guide rod (19) passes through the threaded sleeve (17) and is connected to the inner wall of the installation groove (15). The lower end of the electric telescopic rod (18) is connected to a clamping assembly (21). A bearing (20) is arranged on the inner wall of the installation groove (15), and the bearing (20) is connected to one end of the threaded rod (16).
2. The sampling device for a prefabricated dish product according to claim 1, characterized in that: A bottom plate (3) is arranged at the bottom of the support leg (2), and the bottom plate (3) is fixedly connected to the support leg (2). A cross beam (4) is arranged inside the support leg (2), and the cross beam (4) is fixedly connected to the support leg (2).
3. The sampling device for a prefabricated food product according to claim 1, characterized in that: A controller (5) is installed on the surface of one side of the support table (1), and the controller (5) is fixedly connected to the support table (1).
4. The sampling device for a prefabricated food product according to claim 1, characterized in that: A slot (6) is formed on the surface of the support table (1). A conveyor belt (7) is installed inside the slot (6), and the conveyor belt (7) is movably connected to the slot (6). A placement plate (8) is arranged at the upper end of the conveyor belt (7).
5. The sampling device for a prefabricated food product according to claim 1, characterized in that: A first motor (9) is installed on the lower surface of the support table (1), and the first motor (9) is fixedly connected to the support table (1). The output end of the first motor (9) is connected to a connecting rod (10). One end of the connecting rod (10) is provided with a runner (11), and the runner (11) is connected to the conveyor belt (7).
6. The sampling device for a prefabricated dish product according to claim 1, characterized in that: A counting sensor (23) is installed on the surface of the support table (1).
7. The sampling device for a prefabricated food product according to claim 1, characterized in that: A vertical plate (22) is arranged at the upper end of the support table (1), and one end of the vertical plate (22) is connected to the fixing frame (13).
Citation Information
Patent Citations
Premade vegetable production system
CN220631019U