Terminal bending machine capable of preventing terminal from being broken

By introducing forward-moving cylinders and guide rails into the terminal bending machine, the accuracy and stability of terminal bending are ensured, and the problems of material damage and low production efficiency caused by small space around the terminal are solved, thereby achieving efficient and automated production.

CN223156474UActive Publication Date: 2025-07-25SUZHOU KERUI MACHINERY
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Patent Information

Application Number
CN202422296005.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-25
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Due to the small space around the terminal, the existing terminal bending machines have large bending mechanisms, easy to damage materials, and the stability of manual bending dimensionality cannot be guaranteed, and the production efficiency is low.

Method used

A terminal bending machine is designed to prevent terminal breakage. By setting up a forward-moving cylinder to drive the equipment seat and the bending cylinder to move forward, use the bending parts to cover the motor terminals and bending them, and combine the guide rails and positioning cylinders to ensure accuracy and stability, and use high-hardness materials to make the bending parts to increase life.

Benefits of technology

It improves the dimensional stability and production efficiency of terminal bends, avoids material damage, and achieves continuous automated operations and equipment accuracy improvement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of terminal bending, in particular to a terminal bending machine capable of preventing a terminal from being broken, which comprises a forward cylinder. The bending device further comprises a lateral moving air cylinder, a fixing base, a mounting plate, an equipment base, a first bending air cylinder, a second bending air cylinder, a first bending piece and a second bending piece. The telescopic end of the forward moving air cylinder is connected with the mounting base in a penetrating mode. By arranging the forward moving air cylinder, the telescopic end of the forward moving air cylinder can push the mounting plate to move forwards during operation, so that the equipment base and the first bending air cylinder and the second bending air cylinder in the equipment base are driven to move forwards, then the two first bending air cylinders are started, the telescopic ends of the first bending air cylinders drive the two first bending pieces to stretch into the motor, and the two lateral moving air cylinders are started; the lateral moving air cylinder drives the first bending part and the second bending part at the tail ends of the first bending air cylinder and the second bending air cylinder to sleeve the motor terminal, the second bending air cylinder is started, the telescopic end of the second bending air cylinder drives the second bending part to abut against the terminal, the first bending air cylinder is pulled back, and the first bending part is driven to bend the terminal.
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Description

Technical Field

[0001] The utility model relates to the technical field of terminal bending, in particular to a terminal bending machine for preventing terminal breakage. Background Art

[0002] The terminal bending machine is used for automatic bending of terminals and is widely used in the industrial production field. When assembling a vacuum cleaner motor, the stator terminals need to be bent.

[0003] The existing terminal bending is improved on the basis of manual bending. Due to the narrow space around the terminal, the previous terminal bending mechanism is large in size and easy to damage the material. At the same time, manual bending cannot guarantee the dimensional stability of bending, and the production efficiency is low.

[0004] Therefore, aiming at the problem that the existing terminal bending is improved on the basis of manual bending, manual bending cannot guarantee the dimensional stability of bending, and the production efficiency is low, a terminal bending machine for preventing terminal breakage can be designed. By setting a forward moving cylinder, during operation, it will drive the equipment base and the first bending cylinder and the second bending cylinder inside it to move forward. Then, two first bending cylinders are started, and their telescopic ends drive two first bending parts to extend into the motor. Then, the second bending cylinder is started, and its telescopic end drives the second bending part to move forward and abut against the terminal. Then, the first bending cylinder retracts, driving the first bending part to bend the terminal. Summary of the Utility Model

[0005] In order to overcome the problem that the existing terminal bending is improved on the basis of manual bending. Due to the narrow space around the terminal, the previous terminal bending mechanism is large in size and easy to damage the material. At the same time, manual bending cannot guarantee the dimensional stability of bending, and the production efficiency is low.

[0006] The technical solution of the utility model is as follows: A terminal bending machine for preventing terminal breakage includes a forward moving cylinder; it also includes a side moving cylinder, a fixed seat, a mounting plate, an equipment base, a first bending cylinder, a second bending cylinder, a first bending part and a second bending part. The telescopic end of the forward moving cylinder is connected through a mounting seat. A moving plate is installed on the bottom surface of the mounting seat. Guide plates are arranged at both left and right ends of the upper surface of the moving plate. Oblique side moving cylinders are installed at both left and right ends of the upper surface of the mounting seat. The telescopic ends of the two side moving cylinders are connected through fixed seats. The mounting plate is slidably connected to the upper surface of the guide plate. The bottom surface of the fixed seat is connected to the bottom surface of the mounting plate. The telescopic ends of the two side moving cylinders are both installed with equipment bases. A first bending cylinder is installed at the bottom of the inner surface of the equipment base near one side of the corresponding side moving cylinder. A second bending cylinder is installed at the side position of the first bending cylinder at the bottom of the inner surface of the equipment base. The telescopic end of the first bending cylinder is provided with a first bending part. The telescopic end of the second bending cylinder is provided with a second bending part.

[0007] Preferably, by setting a forward shifting cylinder, during operation, its telescopic end will push the mounting plate forward, thereby driving the equipment base and the first bending cylinder and the second bending cylinder inside it forward. Then, start the two first bending cylinders, and their telescopic ends drive the two first bending members to extend into the motor. Start the two side shifting cylinders, and the side shifting cylinders drive the first bending members and the second bending members at the ends of the first bending cylinder and the second bending cylinder to sleeve the motor terminals. Then, start the second bending cylinder, and its telescopic end drives the second bending member to move forward and abut against the terminal. Then, the first bending cylinder pulls back, driving the first bending member to bend the terminal, thereby solving the problems that the existing terminal bending is improved on the basis of manual bending. Due to the narrow space around the terminal, the previous terminal bending mechanism was large in size and prone to damaging the material. At the same time, manual bending could not guarantee the dimensional stability of the bending and had low production efficiency.

[0008] Preferably, guiding seats are arranged at the front positions of the upper surfaces of the two guiding plates. The upper surface of the guiding seat is slidably connected to the bottom surface of the equipment base. Guiding rails are installed at the side positions of the upper surfaces of the two guiding plates located beside the guiding seats. The guiding rails are slidably connected to the equipment base.

[0009] Preferably, a bottom plate is arranged at the front side position of the forward shifting cylinder. The bottom surface of the bottom plate is connected to the external workbench. Pillars are arranged on the upper surface of the bottom plate below the two equipment bases. The top surface of the pillar is installed with a long plate. A limiting rail is installed on the upper surface of the long plate. The bottom surface of the mounting plate is slidably connected to the limiting rail.

[0010] Preferably, symmetrically arranged electric guide rails are installed on the upper surface of the bottom plate. The upper surface of the electric guide rail is connected with a tooling plate through an electric slider. A positioning seat for fixing the motor is arranged at the right position on the upper surface of the tooling plate.

[0011] Preferably, columns are installed on the upper surface of the bottom plate on the front and rear sides of the electric guide rail. The top surface of the column is installed with a fixing plate. A positioning cylinder is arranged at the middle position of the bottom surface of the fixing plate. A positioning pin is arranged at the telescopic end of the positioning cylinder.

[0012] Preferably, the gap between the first bending member and the second bending member is slightly larger than the thickness of the terminal.

[0013] Preferably, both the first bending member and the second bending member are made of SKD material.

[0014] The beneficial effects of the present utility model:

[0015] 1. By setting a forward shifting cylinder, during operation, its telescopic end will push the mounting plate forward, thereby driving the equipment base and the first bending cylinder and the second bending cylinder inside it forward. Then, start the two first bending cylinders, and their telescopic ends drive the two first bending parts to extend into the motor. Start the two side shifting cylinders, and the side shifting cylinders drive the first bending parts and the second bending parts at the ends of the first bending cylinder and the second bending cylinder to sleeve the motor terminals. Then, start the second bending cylinder, and its telescopic end drives the second bending part to move forward and abut against the terminal. Then, the first bending cylinder retracts, driving the first bending part to bend the terminal, thereby solving the problems that the existing terminal bending is improved on the basis of manual bending. Due to the narrow space around the terminal, the previous terminal bending mechanism was large in size and prone to damaging the material. At the same time, manual bending could not guarantee the dimensional stability of bending and had low production efficiency. Brief Description of the Drawings

[0016] Figure 1 Shown is a three-dimensional structural schematic diagram of a terminal bending machine for preventing terminal breakage of the present utility model;

[0017] Figure 2 Shown is a three-dimensional structural schematic diagram of the forward shifting cylinder of a terminal bending machine for preventing terminal breakage of the present utility model;

[0018] Figure 3 Shown is a three-dimensional structural schematic diagram of the first bending cylinder of a terminal bending machine for preventing terminal breakage of the present utility model;

[0019] Figure 4 Shown is a three-dimensional structural schematic diagram of the positioning cylinder of a terminal bending machine for preventing terminal breakage of the present utility model.

[0020] Description of the reference numerals: 1. Forward shifting cylinder; 2. Mounting seat; 3. Moving plate; 4. Guide plate; 5. Side shifting cylinder; 6. Fixed seat; 7. Mounting plate; 8. Equipment base; 9. First bending cylinder; 10. Second bending cylinder; 11. First bending part; 12. Second bending part; 13. Guide seat; 14. Guide track; 15. Bottom plate; 16. Support pillar; 17. Long plate; 18. Limit track; 19. Electric guide rail; 20. Tooling plate; 21. Positioning seat; 22. Column; 23. Fixed plate; 24. Positioning cylinder; 25. Positioning pin. Detailed Description of the Preferred Embodiments

[0021] The present utility model will be further described below with reference to the drawings and embodiments.

[0022] Please refer to Figures 1 - 4, the present utility model provides an embodiment: a terminal bending machine for preventing terminal breakage, including a forward moving cylinder 1; further including a side moving cylinder 5, a fixed seat 6, a mounting plate 7, an equipment seat 8, a first bending cylinder 9, a second bending cylinder 10, a first bending member 11 and a second bending member 12. The telescopic end of the forward moving cylinder 1 is connected through a mounting seat 2. A moving plate 3 is installed on the bottom surface of the mounting seat 2. Guide plates 4 are arranged at both left and right ends of the upper surface of the moving plate 3. Oblique side moving cylinders 5 are installed at both left and right ends of the upper surface of the mounting seat 2. The telescopic ends of the two side moving cylinders 5 are connected through fixed seats 6. The upper surface of the guide plate 4 is slidably connected to a mounting plate 7. The bottom surface of the fixed seat 6 is connected to the bottom surface of the mounting plate 7. The telescopic ends of the two side moving cylinders 5 are both installed with equipment seats 8. A first bending cylinder 9 is installed at the bottom of the inner surface of the equipment seat 8 near one side of the corresponding side moving cylinder 5. A second bending cylinder 10 is installed at the bottom of the inner surface of the equipment seat 8 at the side position of the first bending cylinder 9. The telescopic end of the first bending cylinder 9 is provided with a first bending member 11. The telescopic end of the second bending cylinder 10 is provided with a second bending member 12. By setting the forward moving cylinder 1, during operation, its telescopic end will push the mounting plate 7 forward, thereby driving the equipment seat 8 and the first bending cylinder 9 and the second bending cylinder 10 inside it forward. Then, start the two first bending cylinders 9, and their telescopic ends drive the two first bending members 11 to extend into the motor. Start the two side moving cylinders 5. The side moving cylinders 5 drive the first bending member 11 and the second bending member 12 at the ends of the first bending cylinder 9 and the second bending cylinder 10 to enclose the motor terminal. Then, start the second bending cylinder 10, and its telescopic end drives the second bending member 12 to move forward and abut against the terminal. Then, the first bending cylinder 9 retracts, driving the first bending member 11 to bend the terminal.

[0023] Please refer to Figures 1 - 3, in this embodiment, guiding seats 13 are provided at the front positions of the upper surfaces of the two guiding plates 4. The upper surface of the guiding seat 13 is slidably connected to the bottom surface of the equipment seat 8. Guiding rails 14 are installed at the side positions of the upper surfaces of the two guiding plates 4 located at the sides of the guiding seat 13. The guiding rails 14 are slidably connected to the equipment seat 8. By providing the guiding rails 14 and the guiding seats 13, when the side-shifting cylinder 5 pushes the equipment seat 8 to move, the guiding rails 14 and the guiding seats 13 can limit the moving direction of the equipment seat 8, improving the operation precision of the equipment. At the front side position of the forward-shifting cylinder 1, a bottom plate 15 is provided. The bottom surface of the bottom plate 15 is connected to the external workbench. At the upper surface of the bottom plate 15 and below the two equipment seats 8, columns 16 are provided. The top surface of the column 16 is provided with a long plate 17. A limiting rail 18 is installed on the upper surface of the long plate 17. The bottom surface of the mounting plate 7 is slidably connected to the limiting rail 18. By providing the limiting rail 18, when the forward-shifting cylinder 1 operates, the mounting plate 7 will slide along the direction of the limiting rail 18, improving the moving precision and ensuring that the first bending part 11 can smoothly extend into the motor. On the upper surface of the bottom plate 15, symmetrically arranged electric guide rails 19 are installed. The upper surface of the electric guide rail 19 is connected with a tooling plate 20 through an electric slider. At the right position of the upper surface of the tooling plate 20, a positioning seat 21 for fixing the motor is provided. By providing the electric guide rail 19, during operation, it can drive the tooling plate 20 to move to the working position, thus realizing the continuous automatic operation of the equipment.

[0024] Please refer to Figures 1 - 4 , in this embodiment, columns 22 are installed on the front and rear sides of the upper surface of the bottom plate 15 at the positions of the electric guide rails 19. The top surface of the column 22 is provided with a fixing plate 23. At the middle position of the bottom surface of the fixing plate 23, a positioning cylinder 24 is provided. The telescopic end of the positioning cylinder 24 is provided with a positioning pin 25. By providing the positioning cylinder 24, after the motor on the surface of the tooling plate 20 moves to the working position, the positioning cylinder 24 is started, and its telescopic end drives the positioning pin 25 to position the motor, avoiding the deviation of the bending position caused by the shaking of the motor during bending. The gap between the first bending part 11 and the second bending part 12 is slightly larger than the thickness of the terminal. By leaving a certain gap between the first bending part 11 and the second bending part 12, it can ensure that the bent terminal can pass through smoothly and ensure that the terminal does not break during the bending process. Both the first bending part 11 and the second bending part 12 are made of SKD11 material. By using SKD11 material to make the first bending part 11 and the second bending part 12, they can have high hardness and high wear resistance, greatly increasing the service life of the parts.

[0025] When working, by setting the guiding track 14 and the guiding seat 13, when the side-shifting cylinder 5 pushes the equipment seat 8 to move, the guiding track 14 and the guiding seat 13 can limit the moving direction of the equipment seat 8, improve the operation precision of the equipment. And by setting the limiting track 18, when the forward-shifting cylinder 1 operates, the mounting plate 7 will slide along the direction of the limiting track 18, improving the moving precision to ensure that the first bending piece 11 can smoothly extend into the motor. And by setting the electric guide rail 19, it can drive the tooling plate 20 to move to the working position during operation, thus realizing the continuous automatic operation of the equipment. And by setting the positioning cylinder 24, after the motor on the surface of the tooling plate 20 moves to the working position, start the positioning cylinder 24, and its telescopic end drives the positioning pin 25 to position the motor, avoiding the deviation of the bending position caused by the shaking of the motor during bending. And by leaving a certain gap between the first bending piece 11 and the second bending piece 12, it can ensure that the bending terminal can pass through smoothly, ensuring that the terminal does not break during the bending process. And by using SKD11 material to make the first bending piece 11 and the second bending piece 12, it can make them have high hardness and high wear resistance, greatly increasing the service life of the components.

[0026] Through the above steps, by setting the forward-shifting cylinder 1, its telescopic end will push the mounting plate 7 forward during operation, thus driving the equipment seat 8 and the first bending cylinder 9 and the second bending cylinder 10 inside it to move forward. Then start the two first bending cylinders 9, and their telescopic ends drive the two first bending pieces 11 to extend into the motor. Start the two side-shifting cylinders 5, and the side-shifting cylinders 5 drive the first bending pieces 11 and the second bending pieces 12 at the ends of the first bending cylinder 9 and the second bending cylinder 10 to enclose the motor terminals. Then start the second bending cylinder 10, and its telescopic end drives the second bending piece 12 to move forward and press against the terminal. Then the first bending cylinder 9 pulls back, driving the first bending piece 11 to bend the terminal, so as to solve the problems that the existing terminal bending is improved on the basis of manual bending. Due to the narrow space around the terminal, the previous terminal bending mechanism is large in size and easy to damage the material. At the same time, manual bending cannot guarantee the dimensional stability of bending and has low production efficiency.

Claims

1. A terminal bending machine for preventing terminal breakage, comprising a forward movement cylinder (1); characterized in that: It further includes a side-shifting cylinder (5), a fixed seat (6), a mounting plate (7), an equipment seat (8), a first bending cylinder (9), a second bending cylinder (10), a first bending piece (11) and a second bending piece (12). The telescopic end of the forward-shifting cylinder (1) is connected through a mounting seat (2). A moving plate (3) is installed on the bottom surface of the mounting seat (2). Guide plates (4) are arranged at both left and right ends of the upper surface of the moving plate (3). Oblique side-shifting cylinders (5) are installed at both left and right ends of the upper surface of the mounting seat (2). The telescopic ends of both side-shifting cylinders (5) are connected through fixed seats (6). The mounting plate (7) is slidably connected to the upper surface of the guide plate (4). The bottom surface of the fixed seat (6) is connected to the bottom surface of the mounting plate (7). The telescopic ends of both side-shifting cylinders (5) are installed with equipment seats (8). A first bending cylinder (9) is installed on the bottom of the inner surface of the equipment seat (8) near one side corresponding to the side-shifting cylinder (5). A second bending cylinder (10) is installed on the bottom of the inner surface of the equipment seat (8) at the side position of the first bending cylinder (9). The telescopic end of the first bending cylinder (9) is provided with a first bending piece (11). The telescopic end of the second bending cylinder (10) is provided with a second bending piece (12).

2. The terminal bending machine for preventing terminal breakage according to claim 1, characterized in that: Guide seats (13) are arranged at the front positions of the upper surfaces of both guide plates (4). The upper surface of the guide seat (13) is slidably connected to the bottom surface of the equipment seat (8). Guide rails (14) are installed at the side positions of the upper surfaces of both guide plates (4) where the guide seats (13) are located. The guide rails (14) are slidably connected to the equipment seat (8).

3. A terminal bending machine for preventing terminal breakage according to claim 1, characterized in that: A bottom plate (15) is arranged at the front side position of the forward-shifting cylinder (1). The bottom surface of the bottom plate (15) is connected to an external workbench. Pillars (16) are arranged on the upper surface of the bottom plate (15) below both equipment seats (8). A long plate (17) is installed on the top surface of the pillar (16). A limiting rail (18) is installed on the upper surface of the long plate (17). The bottom surface of the mounting plate (7) is slidably connected to the limiting rail (18).

4. The terminal bending machine for preventing terminal breakage according to claim 3, wherein: Symmetrically arranged electric guide rails (19) are installed on the upper surface of the bottom plate (15). A tooling plate (20) is connected to the upper surface of the electric guide rail (19) through an electric slider. A positioning seat (21) for fixing a motor is arranged at the right position of the upper surface of the tooling plate (20).

5. The terminal bending machine for preventing terminal breakage according to claim 4, characterized in that: Columns (22) are installed on the upper surface of the bottom plate (15) on both front and rear sides of the electric guide rail (19). A fixing plate (23) is installed on the top surface of the column (22). A positioning cylinder (24) is arranged at the middle position of the bottom surface of the fixing plate (23). A positioning pin (25) is arranged at the telescopic end of the positioning cylinder (24).

6. The terminal bending machine for preventing terminal fracture according to claim 1 is characterized in that: The gap between the first bending piece (11) and the second bending piece (12) is slightly larger than the thickness of the terminal.

7. A terminal bending machine for preventing terminal breakage according to claim 1, characterized in that: Both the first bending piece (11) and the second bending piece (12) are made of SKD11 material.