Far infrared heating device for heating pipeline
The far-infrared heating device solves the problem of low temperature applicability of existing pipeline heaters, and achieves efficient heating and low-cost maintenance, with beautiful appearance and easy disassembly and assembly.
Patent Information
- Application Number
- CN202421674699.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing pipeline heaters are wrapped around the outside of the pipeline with a heat tray, and the working temperature must not exceed 120℃. They are not very suitable and the heat tray is prone to aging.
The far infrared heating device is adopted, including a semi-cylindrical structure of the lower sealed shell and an upper sealed shell, with a thermal insulation layer and a far infrared heating module inside, and an evenly surround electric furnace wire is installed, the working temperature can reach 900℃, and maintenance costs are reduced through a removable connection design.
It improves heating efficiency and energy-saving effects, reduces maintenance and maintenance costs, greatly improves applicability, beautiful appearance and convenient disassembly and assembly.
Smart Images

Figure CN223157248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline heating devices, and particularly relates to a far-infrared heating device for heating pipelines. Background Art
[0002] In the construction of existing pipeline projects, due to the requirements of the working environment, in high-cold or special working conditions, it is usually necessary to heat and raise the temperature of the medium transported in the pipeline to ensure that the medium transported in the pipeline meets the production requirements. For this operation, in the prior art, a pipeline heating device is usually used to achieve it.
[0003] At present, the pipeline heater uses a heating tape to wrap around the outside of the pipeline for heat tracing and insulation. The heating tape generates heat by itself according to the temperature of the pipeline, and the magnitude of the generated heat is determined by the temperature inside the pipeline. The heating tape is formed by curing rubber materials. Therefore, the working temperature shall not exceed 120 °C at the highest, and the applicability is not high. At the same time, the appearance of the heating tape is prone to aging after long-term use. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a far-infrared heating device for heating pipelines, so as to solve the problems that the current pipeline heater uses a heating tape to wrap around the outside of the pipeline for heat tracing and insulation, the heating tape generates heat by itself according to the temperature of the pipeline, the magnitude of the generated heat is determined by the temperature inside the pipeline, the heating tape is formed by curing rubber materials, so the working temperature shall not exceed 120 °C at the highest, the applicability is not high, and the appearance of the heating tape is prone to aging after long-term use.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A far-infrared heating device for heating pipelines includes a pipeline. Connecting flanges are symmetrically arranged at both ends of the pipeline. A plurality of sections of far-infrared heating devices are coaxially sleeved outside the pipeline between the two connecting flanges. The far-infrared heating device includes a lower closed shell in a semi-cylindrical structure. A junction box is arranged outside the lower closed shell. A heat-insulating and insulating layer is arranged inside the lower closed shell. A far-infrared heating module is arranged inside the heat-insulating and insulating layer. A plurality of electric furnace wires are evenly and circumferentially distributed and installed inside the far-infrared heating module. The upper closed shell with the same structure as it is detachably arranged at the top of the lower closed shell.
[0007] As a preferred technical solution of the utility model, a temperature sensor is arranged on the far-infrared heating device.
[0008] As a preferred technical solution of the utility model, strip-shaped flanges for connecting the two are symmetrically arranged on the left and right sides of the lower closed shell and the upper closed shell.
[0009] As a preferred technical solution of the present utility model, semi-installation flanges connected to the connecting flange are symmetrically arranged at both the front and rear ends of the lower sealed housing and the upper sealed housing.
[0010] As a preferred technical solution of the present utility model, the inner side of the far-infrared heating module is a far-infrared radiation surface.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] The present utility model has a beautiful appearance, a simple structure, is convenient for disassembly, installation and maintenance, and the working temperature reaches 900 °C, which can meet the needs of users for pipeline heat preservation and heating, greatly improving the applicability. Through the cooperation of the far-infrared heating module and the electric furnace wire, the heating efficiency and energy-saving effect of the present device are greatly improved. Through the detachable connection of multiple far-infrared heating devices, the later maintenance and repair costs of the far-infrared heating devices are reduced. Through the detachable connection of the lower sealed housing and the upper sealed housing, the later maintenance and repair costs of the far-infrared heating device are further reduced. Description of the Drawings
[0013] Figure 1 is a structural schematic diagram of the present utility model;
[0014] Figure 2 is a structural schematic diagram of the far-infrared heating module of the present utility model;
[0015] In the figure: 1, pipeline; 2, lower sealed housing; 3, upper sealed housing; 4, connecting flange; 5, temperature sensor; 6, junction box; 7, thermal insulation layer; 8, far-infrared heating module; 9, semi-installation flange; 10, strip flange; 11, electric furnace wire. Detailed Embodiments
[0016] The following elaborates on the preferred embodiments of the present utility model in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model.
[0017] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0018] Embodiment
[0019] The utility model provides a far-infrared heating device for heating a pipeline. As shown in the reference Figure 1-2 , it includes a pipeline 1. Symmetrically welded connection flanges 4 are provided at both ends of the pipeline 1. A plurality of sections of far-infrared heating devices are coaxially sleeved on the outer side of the pipeline 1 between the two connection flanges 4. A temperature sensor 5 is provided on the far-infrared heating device. The temperature sensor 5 can effectively monitor the heat generated by the electric furnace wire 11, so that the staff can more intuitively understand the heating effect. The far-infrared heating device includes a lower closed shell 2 in a semi-cylindrical structure. A junction box 6 is provided on the outer side of the lower closed shell 2. A heat-insulating and insulating layer 7 is provided inside the lower closed shell 2. A far-infrared heating module 8 is provided inside the heat-insulating and insulating layer 7. The far-infrared heating module 8 is formed by a hydraulic mold. A number of evenly distributed electric furnace wires 11 are installed in the far-infrared heating module 8. The upper closed shell 3 with the same structure as the lower closed shell 2 is detachably provided at the top of the lower closed shell 2. Through the setting that junction boxes 6 are provided on both the upper closed shell 3 and the lower closed shell 2, it is convenient for the staff to carry out maintenance and repair. Only the damaged parts need to be disassembled separately, which does not affect the heating work of other devices and reduces the maintenance and repair costs.
[0020] Furthermore, strip-shaped flanges 10 for connecting the two are symmetrically provided on the left and right sides of the lower closed shell 2 and the upper closed shell 3. The lower closed shell 2 and the upper closed shell 3 are detachably connected through the strip-shaped flanges 10, which is convenient for the staff to carry out maintenance and repair and reduces the maintenance cost.
[0021] Furthermore, semi-installation flanges 9 connected to the connection flanges 4 are symmetrically provided at the front and rear ends of the lower closed shell 2 and the upper closed shell 3. Through the setting of the semi-installation flanges 9, it is convenient for the staff to connect the far-infrared heating device to the pipeline 1 and at the same time convenient to connect two adjacent far-infrared heating devices, greatly improving the convenience of installation and disassembly of the far-infrared heating device.
[0022] Furthermore, the inner side of the far-infrared heating module 8 is a far-infrared radiation surface, which improves the heating effect of the far-infrared heating device on the substances in the pipeline 1.
[0023] The working principle of the utility model is as follows:
[0024] In use, first, the upper sealed housing 3 and the lower sealed housing 2 are sleeved on the outside of the pipeline 1 through the strip flange 10, and then connected to the connecting flange 4 on the pipeline 1 through the semi-installed flange 9, so as to fixedly install the far-infrared heating device on the pipeline 1. Next, other far-infrared heating devices are sleeved on the pipeline 1 one by one in the above manner, and the adjacent far-infrared heating devices are connected by the semi-installed flange 9. After all the far-infrared heating devices are installed, the electric furnace wire 11 is started to heat the substance in the pipeline 1. The utility model has a beautiful appearance, a simple structure, is convenient for disassembly, installation and maintenance, and the working temperature reaches 900 °C, which can meet the needs of the user for heat preservation and heating of the pipeline 1, greatly improving the applicability. Through the cooperation setting of the far-infrared heating module 8 and the electric furnace wire 11, the heating efficiency and energy-saving effect of the device are greatly improved. Through the detachable connection setting of multiple far-infrared heating devices, the later inspection and maintenance costs of the far-infrared heating devices are reduced. Through the detachable connection between the lower sealed housing 2 and the upper sealed housing 3, the later inspection and maintenance costs of the far-infrared heating device are further reduced.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0026] The above-described embodiments only represent several implementation manners of the present utility model, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.
Claims
1. A far-infrared heating device for heating a pipeline, comprising a pipeline (1), characterized in that: Both ends of the pipeline (1) are symmetrically provided with connecting flanges (4). A plurality of far-infrared heating devices are coaxially sleeved on the outer side of the pipeline (1) between the two connecting flanges (4). The far-infrared heating device includes a lower closed shell (2) in a semi-cylindrical structure. A junction box (6) is provided on the outer side of the lower closed shell (2). A heat preservation and insulation layer (7) is provided on the inner side of the lower closed shell (2). A far-infrared heating module (8) is provided on the inner side of the heat preservation and insulation layer (7). A plurality of electric furnace wires (11) are evenly and circumferentially distributed in the far-infrared heating module (8). The upper closed shell (3) with the same structure as it is detachably provided at the top of the lower closed shell (2).
2. The far-infrared heating device for heating a pipeline according to claim 1, wherein: A temperature sensor (5) is provided on the far-infrared heating device.
3. The far-infrared heating device for heating a pipeline according to claim 1, characterized in that: Bar-shaped flanges (10) for connecting the two are symmetrically provided on the left and right sides of the lower closed shell (2) and the upper closed shell (3).
4. The far-infrared heating device for heating a pipeline according to claim 1, characterized in that: Semi-installation flanges (9) connected to the connecting flanges (4) are symmetrically provided at the front and rear ends of the lower closed shell (2) and the upper closed shell (3).
5. The far-infrared heating device for heating a pipeline according to claim 1, wherein: The inner side surface of the far-infrared heating module (8) is a far-infrared radiation surface.