Fermentation equipment for making Don acid tea
By designing the gas circulation system and automatic control system in the fermentation equipment, the problem of difficult temperature and humidity during the fermentation process of sour tea is solved, and the flavor of sour tea is improved.
Patent Information
- Application Number
- CN202422460705.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The prior art is difficult to control the temperature and humidity during the fermentation of sour tea, affecting the flavor of the tea.
A fermentation equipment including a fermentation chamber, a temperature sensor, a humidity sensor, a fan, a heating resistor wire, a radiator, a humidifier and an activated carbon filter cartridge is designed to adjust the temperature and humidity in the fermentation chamber through a gas circulation and an automatic control system.
Accurate temperature and humidity control of the fermentation process of sour tea is achieved, and the flavor of sour tea is enhanced.
Smart Images
Figure CN223157835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sour tea fermentation, and particularly relates to a fermentation device for making De'ang sour tea. Background Art
[0002] Sour tea is a special fermented tea, and famous varieties include De'ang sour tea, Blang sour tea, etc. Among them, the color of De'ang sour tea soup is dark red, the aroma is slightly sour and fragrant, the taste is gentle and comfortable when entering the mouth, and it is warm and moist when passing through the throat. Sour tea is generally divided into two categories: wet tea and dry tea. Wet tea can generally be eaten directly, and dry tea can be used for brewing. In the production process of sour tea, the most crucial thing is to ferment the tea leaves. In the prior art, when fermenting tea leaves, usually the tea leaves are packed in bamboo tubes, then the mouths of the bamboo tubes are sealed with banana leaves, and then the bamboo tubes are buried in a pre-dug soil pit for burial, allowing the tea leaves to ferment in the bamboo tubes. During the fermentation process of sour tea, humidity and temperature have a great influence on the fermentation of sour tea. When using the existing method, during the fermentation process of sour tea, the temperature and humidity during the fermentation of sour tea cannot be controlled and adjusted, which easily affects the flavor of sour tea. Content of the Utility Model
[0003] The purpose of the utility model is to provide a fermentation device for making De'ang sour tea, which can conveniently control the temperature and humidity during the fermentation of sour tea, so as to make the sour tea have a better flavor.
[0004] The above technical purpose of the utility model is achieved through the following technical solutions:
[0005] A fermentation device for making De'ang sour tea includes a fermentation box, the upper end of the fermentation box is slidably connected with a detachable box cover, a support plate is horizontally arranged at the upper end inside the fermentation box, a plurality of placement openings arranged at equal intervals are opened at the upper end of the support plate, a detachable material holding cylinder is slidably connected inside each placement opening, a horizontally arranged filter plate is slidably connected inside each material holding cylinder, a plurality of air holes arranged at equal intervals are opened on the outer side of each material holding cylinder, a temperature sensor and a humidity sensor are installed inside the fermentation box, one end of the fermentation box is communicated with a ventilation pipe, and a fan is arranged inside the ventilation pipe;
[0006] A protective shell is arranged at one end of the fermentation box, a shunt pipe is arranged at one end inside the protective shell, a first diversion pipe is communicated between the ventilation pipe and the shunt pipe, a heating pipe is arranged inside the protective shell near the shunt pipe, a heating resistance wire is arranged inside the heating pipe, a heat dissipation shell is arranged inside the protective shell near the heating pipe, a radiator is arranged inside the heat dissipation shell, a second diversion pipe is communicated between the heating pipe and the shunt pipe, and a first electromagnetic valve is arranged at one end of the second diversion pipe;
[0007] A third guide pipe is connected between the heating pipe and the heat dissipation shell, an air jet pipe is horizontally arranged inside the fermentation box, a fourth guide pipe is connected between the heat dissipation shell and the air jet pipe, a fifth guide pipe is connected between the diversion pipe and the third guide pipe, a second solenoid valve is provided at one end of the fifth guide pipe, an activated carbon filter cylinder is provided inside the fifth guide pipe, a humidifier connected to the fourth guide pipe is provided on the outside of the protective shell, and a single-chip microcomputer is provided at one end inside the protective shell.
[0008] By adopting the above technical solution, when in use, the prepared tea leaves are transferred to the material holding barrel, the filter plate is pushed to move to the bottom of the material holding barrel, and then the material holding barrel is placed in the placement port, supported by the support plate, so that the material holding barrel is installed inside the fermentation box, and then the box cover is installed on the fermentation box, and the most suitable temperature and humidity for tea fermentation are set. The temperature and humidity inside the fermentation box are detected by the temperature sensor and the humidity sensor. The fan inside the ventilation pipe extracts the gas in the fermentation box and allows the gas to enter the diversion pipe through the first guide pipe. When the temperature is too low, the first solenoid valve is opened by the single-chip microcomputer control, the heating resistor is energized, and the gas enters the heating pipe through the second guide pipe. The heating resistor heats the gas, and then passes through the third guide pipe, and then passes through the heat dissipation shell and the fourth guide pipe into the paint spray pipe. Then the gas returns to the fermentation box to form a gas cycle. The gas passes through the electric After the resistance wire is heated, the temperature inside the fermentation box rises. When the temperature is too high, the first solenoid valve is controlled to open, allowing the gas to enter the second guide tube. When passing through the radiator, the radiator is started to cool the gas, so that when the gas returns to the fermentation box, the inside of the gas is cooled. When the gas humidity is too high, the second solenoid valve is controlled to open, and the gas passes through the fifth guide tube. The activated carbon filter tube inside the fifth guide tube absorbs the moisture in the gas, thereby reducing the humidity inside the fermentation box. When the humidity is too high, the first solenoid valve is controlled to open, and the humidifier is started. When the gas passes through the fourth guide tube, the humidifier humidifies the gas, thereby increasing the humidity inside the fermentation box. The moisture generated during the fermentation of tea can be discharged through the filter plate and pores and accumulated inside the fermentation box. After the fermentation of the tea is completed, the material barrel is taken out, and the sour tea can be easily taken out by pushing the filter plate to slide relative to the material barrel.
[0009] The present invention is further configured as follows: a first handle is provided on the upper end of the box cover, and a second handle is provided on the left and right sides of the upper end of each material containing barrel.
[0010] The present invention is further configured as follows: a control console is provided at one end outside the fermentation box, and a display screen and a plurality of control buttons are provided at one end of the control console away from the fermentation box.
[0011] The present invention is further configured as follows: one end of the fermentation box is provided with a power cord for connecting to a power source to provide electricity.
[0012] The utility model is further configured as follows: the lower end of the fermentation box is connected to a drain pipe, and one end of the drain pipe is provided with a valve.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] It can conveniently control the temperature and humidity during sour tea fermentation, so as to make the flavor of sour tea better. The gas inside the fermentation box is extracted by the fan, and the gas inside the fermentation box is circulated. The temperature sensor and humidity sensor monitor the temperature and humidity inside the fermentation box. The temperature and humidity are adjusted by the single-chip microcomputer control. By controlling the switch of the first solenoid valve and the second solenoid valve, the control goes through different cycles, controls the heating resistor wire to heat the gas, and starts the radiator to cool the gas, thereby controlling the temperature inside the fermentation box. The humidifier can humidify the gas and control the humidity inside the fermentation box. When the gas passes through the activated carbon filter plate, the activated carbon filter plate absorbs the moisture inside the gas, thereby controlling the humidity inside the fermentation box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a partial cross-sectional view of the utility model;
[0017] Figure 3 It is to demonstrate the support plate and placement port of the utility model;
[0018] Figure 4 The utility model is a material containing barrel.
[0019] In the figure: 1. Fermentation box; 2. Box cover; 3. Support plate; 4. Placement port; 5. Material holding barrel; 6. Air hole; 7. Filter plate; 8. Ventilation pipe; 9. First guide pipe; 10. Protective shell; 11. Diverter pipe; 12. Second guide pipe; 13. First solenoid valve; 14. Heating pipe; 15. Heating resistor wire; 16. Third guide pipe; 17. Heat dissipation shell; 18. Radiator; 19. Fourth guide pipe; 20. Humidifier; 21. Fifth guide pipe; 22. Second solenoid valve; 23. Activated carbon filter cylinder; 24. Single chip microcomputer; 25. Jet pipe; 26. Temperature sensor; 27. Humidity sensor; 28. Control console; 29. Display screen; 30. Control button; 31. First handle; 32. Second handle; 33. Power cord; 34. Drain pipe; 35. Valve; 36. Fan. DETAILED DESCRIPTION
[0020] The present invention will be described in further detail below with reference to the accompanying drawings.
[0021] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", "front", "back", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0022] Furthermore, terms such as "horizontal" and "vertical" do not necessarily mean that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0023] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0024] Example, see Figure 1-4 The lid 2 is movably mounted on the top of the fermenting box 1, and the lid 2 is movably mounted on the top of the fermenting box 1. The lid 2 is movably mounted on the top of the fermenting box 1, and the lid 2 is movably mounted on the top of the fermenting box 1. The lid 2 is movably mounted on the top of the fermenting box 1, and the lid 2 is movably mounted on the top of the fermenting box 1. The lid 2 is movably mounted on the top of the fermenting box 1, and the lid 2 is movably mounted on the top of the fermenting box 1.
[0025] In the middle of the left end of the fermentation box 1, a ventilation pipe 8 is connected. Inside the ventilation pipe 8, a blower 36 is provided. In the middle of the rear end of the fermentation box 1, a protective shell 10 is provided. Vertically arranged at the left end inside the protective shell 10 is a shunt pipe 11. A first diversion pipe 9 is connected between the rear end of the ventilation pipe 8 and the shunt pipe 11. In the middle of the front end inside the protective shell 10, a heating pipe 14 is provided. Inside the heating pipe 14, a heating resistance wire 15 is provided, which can conveniently increase the temperature inside the fermentation box 1. A second diversion pipe 12 is connected between the upper end of the shunt pipe 11 and the heating pipe 14. At the left end of the second diversion pipe 12, a first solenoid valve 13 is provided.
[0026] On the right side of the front end inside the protective shell 10, a heat dissipation shell 17 is provided. Inside the heat dissipation shell 17, a radiator 18 is provided, which can conveniently reduce the temperature inside the fermentation box 1. A third diversion pipe 16 is connected between the heat dissipation shell 17 and the heating pipe 14. Horizontally arranged at the right end inside the fermentation box 1 is a jet pipe 25. A fourth diversion pipe 19 is connected between the upper end of the heat dissipation shell 17 and the jet pipe 25. A fifth diversion pipe 21 is connected between the lower end of the shunt pipe 11 and the fourth diversion pipe 19. Inside the fifth diversion pipe 21, several layers of activated carbon filter screens are arranged at equal intervals, which can conveniently reduce the humidity inside the fermentation box 1. At the left end of the fifth diversion pipe 21, a second solenoid valve 22 is provided. At the right end of the protective shell 10, a humidifier 20 connected to the fourth diversion pipe 19 is provided, which can conveniently increase the humidity inside the fermentation box 1. Inside the left end of the protective shell 10, a single-chip microcomputer 24 is provided.
[0027] On the left side of the rear end inside the fermentation box 1, a temperature sensor 26 is provided. On the right side of the rear end inside the fermentation box 1, a humidity sensor 27 is provided, which can conveniently monitor the temperature and humidity inside the fermentation box 1. At the front end of the fermentation box 1, a control console 28 is provided. On the left side of the front end of the control console 28, a display screen 29 is provided. Six control buttons 30 are arranged at equal intervals on the right side of the front end of the control console 28. At the rear end of the fermentation box 1, a power cord 33 for connecting to a power source to supply power is provided. At the lower side of the right end of the fermentation box 1, a drain pipe 34 is connected. At the right end of the drain pipe 34, a valve 35 is provided.
[0028] Instructions for use: When in use, transfer the prepared tea leaves into the material barrel 5, push the filter plate 7 to move to the bottom of the material barrel 5, then place the material barrel 5 into the placement port 4, and support it with the support plate 3, so that the material barrel 5 is installed inside the fermentation box 1, and then pull the first handle 31 to facilitate the installation of the box cover 2 on the fermentation box 1, connect the power cord 33 to the power supply, and set the most suitable temperature and humidity for tea fermentation by pressing the control button 30 on the console 28, detect the temperature and humidity inside the fermentation box 1 through the temperature sensor 26 and the humidity sensor 27, and observe the temperature value inside the fermentation box 1 through the display screen 29.
[0029] The fan 36 inside the ventilation pipe 8 extracts the gas in the fermentation box 1 and allows the gas to enter the diversion pipe 11 through the first guide pipe 9. When the temperature is too low, the single-chip microcomputer 24 controls the first solenoid valve 13 to open, the heating resistor 15 to be energized, and the gas enters the heating pipe 14 through the second guide pipe 12. The heating resistor 15 heats the gas, and then passes through the third guide pipe 16, the heat dissipation shell 17 and the fourth guide pipe 19 to enter the paint spray pipe. Then the gas returns to the fermentation box 1, forming a gas cycle. After the gas is heated by the resistance wire, the temperature in the fermentation box 1 increases. When the temperature is too high, the first solenoid valve is controlled. 13 is opened to allow the gas to enter the second guide tube 12. When passing through the radiator 18, the radiator 18 is started to cool the gas, so that when the gas returns to the fermentation box 1, the inside thereof is cooled. When the humidity of the gas is too high, the second solenoid valve 22 is controlled to open, and the gas passes through the fifth guide tube 21. The activated carbon filter cylinder 23 inside the fifth guide tube 21 absorbs moisture in the gas, thereby reducing the humidity inside the fermentation box 1. When the humidity is too high, the first solenoid valve 13 is controlled to open, and the humidifier 20 is started. When the gas passes through the fourth guide tube 19, the humidifier 20 humidifies the gas, thereby increasing the humidity inside the fermentation box 1.
[0030] The moisture generated during the fermentation of tea leaves can be discharged through the filter plate 7 and the air holes 6 and accumulated inside the fermentation box 1. By opening the valve 35, the moisture accumulated in the fermentation box 1 can be discharged from the drain pipe 34. The air holes 6 can make the temperature inside the tea leaves more consistent with the temperature inside the fermentation box 1. After the fermentation of the tea leaves is completed, the second handle 32 is pulled to take out the material barrel 5. By pushing the filter plate 7 to slide relative to the material barrel 5, the sour tea can be easily taken out.
[0031] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A fermentation device for making De'ang sour tea, comprising a fermentation box (1), characterized in that: A box cover (2) which is detachably arranged is slidably connected to the upper end of the fermentation box (1). A support plate (3) is horizontally arranged at the upper end inside the fermentation box (1). A plurality of placing openings (4) which are arranged at equal intervals are formed in the upper end of the support plate (3). A material holding cylinder (5) which is detachably arranged is slidably connected inside each placing opening (4). A filter plate (7) which is horizontally arranged is slidably connected inside each material holding cylinder (5). A plurality of air holes (6) which are arranged at equal intervals are formed in the outer side of each material holding cylinder (5). A temperature sensor (26) and a humidity sensor (27) are installed inside the fermentation box (1). One end of the fermentation box (1) is communicated with a ventilation pipe (8), and a fan (36) is arranged inside the ventilation pipe (8); A protective shell (10) is arranged at one end of the fermentation box (1). A flow dividing pipe (11) is arranged at one end inside the protective shell (10). A first diversion pipe (9) is communicated between the ventilation pipe (8) and the flow dividing pipe (11). A heating pipe (14) is arranged inside the protective shell (10) close to the flow dividing pipe (11). A heating resistance wire (15) is arranged inside the heating pipe (14). A heat dissipation shell (17) is arranged inside the protective shell (10) close to the heating pipe (14). A radiator (18) is arranged inside the heat dissipation shell (17). A second diversion pipe (12) is communicated between the heating pipe (14) and the flow dividing pipe (11). A first electromagnetic valve (13) is arranged at one end of the second diversion pipe (12); A third diversion pipe (16) is communicated between the heating pipe (14) and the heat dissipation shell (17). An air spraying pipe (25) is horizontally arranged inside the fermentation box (1). A fourth diversion pipe (19) is communicated between the heat dissipation shell (17) and the air spraying pipe (25). A fifth diversion pipe (21) is communicated between the flow dividing pipe (11) and the third diversion pipe (16). A second electromagnetic valve (22) is arranged at one end of the fifth diversion pipe (21). An activated carbon filter cartridge (23) is arranged inside the fifth diversion pipe (21). A humidifier (20) which is communicated with the fourth diversion pipe (19) is arranged on the outer side of the protective shell (10). A single-chip microcomputer (24) is arranged at one end inside the protective shell (10).
2. A fermentation device for making De'ang sour tea according to claim 1, characterized in that: A first handle (31) is arranged at the upper end of the box cover (2). Second handles (32) are arranged on the left and right sides of the upper end of each material holding cylinder (5).
3. A fermentation device for making De'ang sour tea according to claim 1, characterized in that: A control console (28) is arranged at one end on the outer side of the fermentation box (1). A display screen (29) and a plurality of control buttons (30) are arranged at one end of the control console (28) far away from the fermentation box (1).
4. A fermentation device for making De'ang sour tea according to claim 1, characterized in that: A power cord (33) for connecting a power supply to provide power is arranged at one end of the fermentation box (1).
5. A fermentation device for making De'ang sour tea according to claim 1, characterized in that: A drain pipe (34) is communicated with the lower end of the fermentation box (1). A valve (35) is arranged at one end of the drain pipe (34).