Novel sponge strip sticking mechanism for spring bed net
Through the cooperation of the bed net conveyor belt and pin support, the problem of clamping and inclination of the sponge strip during the push process is solved, ensuring that the non-woven fabric on the edge of the bed net is not wrinkled, and efficient bonding of the sponge strip to the bed net is achieved.
Patent Information
- Application Number
- CN202422433557.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, sponge strips are prone to choke or tilt during pushing, affecting the bonding quality, and the non-woven fabric on the edge of the bed mesh is easily wrinkled, and the working efficiency is low.
Through the mobile matching sponge strip push mechanism of the bed net conveyor belt, the sponge strip is supported by pins, and two sets of spray heads are set to spray glue to ensure that the sponge strips are smoothly bonded to the bed net and improve work efficiency.
Avoid sponge strips or tilts, keep the non-woven fabric in the edge of the bed net smooth, and improves bonding quality and working efficiency.
Smart Images

Figure CN223158127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel sponge strip sticking mechanism for a spring bed net, belonging to the technical field of bed net equipment. Background Art
[0002] In mattress production, to ensure that the four sides of the mattress have strong support and do not slip off the edge, and at the same time ensure that the appearance of the mattress side is flat and the user cannot touch the springs, industry practitioners generally add springs with large supporting force around the spring bed net as reinforcement around the perimeter, or use sponge strips with greater hardness and fix them around the spring bed net with glue to strengthen the surrounding support.
[0003] The prior art "Application No.: 2024202326777" discloses a sponge strip sticking device for a spring bed net. The sponge strip is pushed to one side of the bed net for bonding through a sponge strip feeding mechanism and a pushing mechanism, eliminating the need for manual placement of the sponge strip and automatically completing the sponge strip sticking process for the bed net. Specifically, the bed net is conveyed towards the sponge strip feeding mechanism by a feeding roller, and then the sponge strip on the calibration conveyor belt is pushed to the edge of the bed net for bonding by a pushing profile.
[0004] The above prior art has the following defects: 1. To provide a certain moving space for the nozzle to flow out, a certain gap is left between the calibration conveyor belt and the feeding roller. When the pushing profile pushes the sponge strip on the calibration conveyor belt towards the feeding roller, problems such as sponge strip jamming or tilting may occur, affecting the bonding quality; 2. When the pushing profile pushes the sponge strip to the edge of the bed net for bonding, since the bed net does not move, when the sponge strip contacts the bed net, the non-woven fabrics at the upper and lower ends of the bed net edge will be wrinkled, affecting the appearance of the bed net; 3. There is only one spray gun, resulting in low work efficiency.
[0005] Therefore, how to provide a novel sponge strip sticking mechanism for a spring bed net is the research objective of the present utility model. Summary of the Utility Model
[0006] In view of the above deficiencies in the technology, the present utility model provides a novel sponge strip sticking mechanism for a spring bed net. A section of bed net conveyor belt moves the bed net of the feeding roller towards the sponge strip feeding mechanism. When the pushing profile pushes the sponge strip to bond with the bed net, the bed net conveyor belt moves back simultaneously, enabling the sponge strip to move with the bed net and bond to the bed net, avoiding wrinkling the non-woven fabrics at the upper and lower ends of the bed net edge; at the same time, pins are distributed on the pushing profile to support the sponge strip, preventing the sponge strip from falling into the gap between the bed net conveyor belt and the sponge strip conveyor belt and avoiding problems such as sponge strip jamming or tilting; two groups of nozzles are provided to spray glue on the bed net, improving work efficiency.
[0007] The technical solution adopted by the present utility model to solve the problems of the prior art is:
[0008] A novel sponge strip sticking mechanism for a spring bed net, characterized in that it includes a bed net conveyor belt, a sponge strip feeding mechanism, and a sponge strip pushing mechanism, and a glue spraying mechanism is arranged between the bed net conveyor belt and the sponge strip feeding mechanism;
[0009] The bed net conveyor belt includes a fixed base, a lifting base, an upper bed net conveyor belt, and a lower bed net conveyor belt. The lifting base is arranged above the fixed base through a guide rod and a linear bearing. The upper bed net conveyor belt is arranged on the lifting base, and an elevating motor for driving its lifting is arranged above it. The lower bed net conveyor belt is arranged on the fixed base, and one end of it is drivingly connected to a bed net conveying motor. The rotating shaft of the lower bed net conveyor belt and the rotating shaft of the upper bed net conveyor belt are drivingly connected through a connecting rod and a bevel gear. The discharging end of the upper bed net conveyor belt is provided with a liftable upper pressing rod through a cylinder, and the discharging end of the lower bed net conveyor belt is provided with a liftable lower pressing rod through a cylinder;
[0010] The sponge strip feeding mechanism includes an upper sponge strip conveyor belt and a lower sponge strip conveyor belt arranged up and down. One end of the upper sponge strip conveyor belt close to the upper bed net conveyor belt is provided with a liftable upper baffle rod through a cylinder, and one end of the lower sponge strip conveyor belt close to the lower bed net conveyor belt is provided with a liftable lower baffle rod through a cylinder;
[0011] The sponge strip pushing mechanism includes an upper pushing profile and a lower pushing profile arranged up and down. The upper pushing profile is arranged above the lower pushing profile in a liftable manner through a guide rod and a linear bearing. The bottom of the lower pushing profile is drivingly connected to a servo module for driving the upper pushing profile and the lower pushing profile to move. The upper pushing profile and the lower pushing profile are both distributed with pin assemblies;
[0012] The pin assembly includes a mounting base and a pin. The mounting base is fixedly arranged on the upper pushing profile or the lower pushing profile. The pin is movably arranged on the mounting base through a guide rod and a linear bearing and points to the direction of the bed net conveyor belt. An insertion cylinder for driving the pin to move is also arranged on the mounting base;
[0013] The glue spraying mechanism includes an upper mounting profile and a lower mounting profile arranged up and down. The upper mounting profile is installed with an upper spray gun through a slide rail and a slider, and the lower mounting profile is installed with a lower spray gun through a slide rail and a slider. The upper spray gun and the lower spray gun are respectively drivingly connected to a spray gun motor for driving their movement through a synchronous belt.
[0014] Furthermore, the upper sponge strip conveyor belt and the upper mounting profile are arranged on the lifting base, and the lower sponge strip conveyor belt and the lower mounting profile are arranged on the fixed base.
[0015] Further, the upper pushing profile is arranged on the supporting profile of the upper conveyor belt of the sponge strip, the lower pushing profile is arranged on the supporting profile of the lower conveyor belt of the sponge strip, and the upper pushing profile and the lower pushing profile are arranged on the inner sides of the upper conveyor belt and the lower conveyor belt of the sponge strip.
[0016] Further, the upper spray gun and the lower spray gun are respectively arranged on the slide rail sliders of the upper mounting profile and the lower mounting profile in a liftable manner through cylinders.
[0017] Further, through holes for the insertion pins to pass through are distributed on the upper pushing profile and the lower pushing profile.
[0018] The beneficial effects of the present utility model are as follows: 1. The bed net of the feeding roller is moved towards the sponge strip feeding mechanism through a section of bed net conveyor belt. When the pushing profile pushes the sponge strip to bond with the bed net, the bed net conveyor belt moves back at the same time, so that the sponge strip moves with the bed net and bonds to the bed net, avoiding wrinkling the non-woven fabrics at the upper and lower ends of the edge of the bed net; 2. Insertion pins are distributed on the pushing profile to support the sponge strip with the insertion pins, avoiding the sponge strip falling into the gap between the bed net conveyor belt and the sponge strip conveyor belt, and avoiding problems such as sponge strip jamming or tilting; 3. Two groups of spray heads are arranged to spray glue on the bed net, improving work efficiency. Description of the Drawings
[0019] Figure 1 is a schematic structural diagram of the present utility model.
[0020] Figure 2 is a side view of the present utility model.
[0021] Figure 3 is one of the schematic structural diagrams of the bed net conveyor belt of the present utility model.
[0022] Figure 4 is the other schematic structural diagram of the bed net conveyor belt of the present utility model.
[0023] Figure 5 is a partial structural diagram of the bed net conveyor belt of the present utility model.
[0024] Figure 6 is a schematic structural diagram of the upper conveyor belt and the upper pressing cloth rod of the bed net of the present utility model.
[0025] Figure 7 is a schematic structural diagram of the sponge strip feeding mechanism and the sponge strip pushing mechanism of the present utility model.
[0026] Figure 8 is a schematic structural diagram of the lower conveyor belt and the lower material blocking rod of the sponge strip of the present utility model.
[0027] Figure 9 is a schematic structural diagram of the sponge strip pushing mechanism of the present utility model.
[0028] Figure 10 It is the connection structure diagram of the lower pushing profile and the servo module of the present utility model.
[0029] Figure 11 It is the structural schematic diagram of the pin insertion component of the present utility model.
[0030] Figure 12 It is the structural schematic diagram of the glue spraying mechanism of the present utility model.
[0031] Among them: the bed net conveyor belt 10, the sponge strip feeding mechanism 20, the sponge strip pushing mechanism 30, the glue spraying mechanism 40, the fixed base 101, the lifting base 102, the upper bed net conveyor belt 103, the lower bed net conveyor belt 104, the lifting motor 105, the bed net conveying motor 106, the upper pressing cloth rod 107, the lower pressing cloth rod 108, the upper sponge strip conveyor belt 201, the lower sponge strip conveyor belt 202, the upper material blocking rod 203, the lower material blocking rod 204, the upper pushing profile 301, the lower pushing profile 302, the servo module 303, the pin insertion component 304, the installation base 3041, the pin 3042, the pin insertion cylinder 3043, the upper installation profile 401, the lower installation profile 402, the upper spray gun 403, the lower spray gun 404, the spray gun motor 405. Detailed implementation manners
[0032] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the following will Figures 1-12 make a further analysis of the present utility model in conjunction with the attached
[0033] As Figures 1-12 shown, a novel sponge strip sticking mechanism for a spring bed net, characterized in that: it includes a bed net conveyor belt 10, a sponge strip feeding mechanism 20 and a sponge strip pushing mechanism 30, and a glue spraying mechanism 40 is arranged between the bed net conveyor belt 10 and the sponge strip feeding mechanism 20;
[0034] The bed net conveyor belt 10 includes a fixed base 101, a lifting base 102, a bed net conveyor belt 103 and a bed net under-conveyor belt 104. The lifting base 102 is arranged above the fixed base 101 through a guide rod and a linear bearing. The bed net conveyor belt 103 is arranged on the lifting base 102, and a lifting motor 105 is provided above the lifting base 102 to drive it to rise or fall. The lifting motor 105 and the screw rod drive the lifting base 102 to rise or fall, thereby driving the bed net conveyor belt 103 to rise or fall, and adjusting the distance between the bed net conveyor belt 103 and the bed net under-conveyor belt 104 to adapt to the use of bed nets of different thicknesses. The bed net under-conveyor belt 104 is arranged on On the fixed base 101, one end thereof is transmission-connected with a bed net conveying motor 106, and the rotating shaft of the conveyor belt 104 under the bed net is transmission-connected with the rotating shaft of the conveyor belt 103 on the bed net via a connecting rod and a bevel gear. The discharge end of the conveyor belt 103 on the bed net is provided with a liftable upper cloth-pressing rod 107 through a cylinder, and the discharge end of the conveyor belt 107 under the bed net is provided with a liftable lower cloth-pressing rod 108 through a cylinder. When the bed net is conveyed over, the upper cloth-pressing rod 107 rises to fold the non-woven fabric on the edge of the bed net upwards, and the lower cloth-pressing rod 108 falls to fold the non-woven fabric on the lower edge of the bed net downwards, so as to avoid wrinkling the non-woven fabric on the upper and lower edges of the bed net when the sponge strip is bonded to the bed net;
[0035] The sponge strip feeding mechanism 20 includes an upper sponge strip conveyor belt 201 and a lower sponge strip conveyor belt 202 arranged up and down. The upper sponge strip conveyor belt 201 is provided with an upper stopper rod 203 that can be lifted and lowered by a cylinder at one end of the sponge strip conveyor belt 103 close to the bed net. The lower sponge strip conveyor belt 202 is provided with a lower stopper rod 204 that can be lifted and lowered by a cylinder at one end thereof close to the bed net conveyor belt 104. One end of the lower sponge strip conveyor belt 202 is connected to the sponge strip feeding mechanism. The sponge strip enters between the upper sponge strip conveyor belt 201 and the lower sponge strip conveyor belt 202 from the feeding mechanism. The spacing between the upper sponge strip conveyor belt 201 and the lower sponge strip conveyor belt 202 is adjusted according to the fixed base 101 and the lifting base 102 so that the thickness of the sponge strip is consistent with the thickness of the bed net. The function of the stopper rod is to support the other end of the sponge strip when the pin 3042 extends out and inserts into the sponge strip so that the sponge strip will not be pushed down by the pin 3042.
[0036] The sponge strip pushing mechanism 30 includes an upper pushing profile 301 and a lower pushing profile 302 arranged one above the other. The upper pushing profile 301 is arranged above the lower pushing profile 302 via a guide rod and a linear bearing and can be lifted and lowered. The bottom of the lower pushing profile 302 is connected to a servo module 303 for driving the upper pushing profile 301 and the lower pushing profile 302 to move. Pin assemblies 304 are distributed on the upper pushing profile 301 and the lower pushing profile 302.
[0037] The pin assembly 304 includes a mounting base 3041 and pins 3042. The mounting base 3041 is fixedly arranged on the upper pushing profile 301 or the lower pushing profile 302. The pins 3042 are movably arranged on the mounting base 3041 through guide rods and linear bearings and point in the direction of the bed net conveyor belt 10. An insertion pin cylinder 3043 for driving the movement of the pins 3042 is further arranged on the mounting base 3041.
[0038] The glue spraying mechanism 40 includes an upper mounting profile 401 and a lower mounting profile 402 arranged up and down. The upper mounting profile 401 is provided with an upper spray gun 403 through a slide rail and slider. The lower mounting profile 402 is provided with a lower spray gun 404 through a slide rail and slider. The upper spray gun 403 and the lower spray gun 404 are respectively connected by a synchronous belt to a spray gun motor 405 that drives their movement.
[0039] In this embodiment, preferably, the sponge strip upper conveyor belt 201 and the upper mounting profile 401 are arranged on the lifting base 102, and the sponge strip lower conveyor belt 202 and the lower mounting profile 402 are arranged on the fixed base 101. That is, the distance between the sponge strip upper conveyor belt 201 and the sponge strip lower conveyor belt 202, as well as the distance between the upper spray gun 403 and the lower spray gun 404, change with the changes of the bed net upper conveyor belt 103 and the bed net lower conveyor belt 104, so as to adapt to the use of sticking sponge strips on bed nets of different thicknesses.
[0040] In this embodiment, preferably, the upper pushing profile 301 is arranged on the supporting profile of the sponge strip upper conveyor belt 201, the lower pushing profile 302 is arranged on the supporting profile of the sponge strip lower conveyor belt 202, and the upper pushing profile 301 and the lower pushing profile 302 are arranged inside the sponge strip upper conveyor belt 201 and the sponge strip lower conveyor belt 202.
[0041] In this embodiment, preferably, the upper spray gun 403 and the lower spray gun 404 are respectively arranged on the slide rails and sliders of the upper mounting profile 401 and the lower mounting profile 402 through cylinders, and the spray guns are lifted by the cylinders to facilitate the adjustment of the glue spraying position.
[0042] In this embodiment, preferably, through holes for the pins 3042 to pass through are distributed on the upper pushing profile 301 and the lower pushing profile 302.
[0043] When the utility model is in use: One end of the bed net is conveyed to the bed net conveyor belt 10 by the bed net feeding mechanism, and then one end of the bed net is conveyed by the bed net conveyor belt 10 to a position close to the sponge strip feeding mechanism 20 and accurately positioned by a photoelectric induction switch. The upper cloth pressing rod 107 rises to turn up the non-woven fabric on the upper edge of the bed net, and the lower cloth pressing rod 108 descends to turn down the non-woven fabric on the lower edge of the bed net, so as to avoid wrinkling the non-woven fabric on the upper and lower edges of the bed net when the sponge strip is bonded to the bed net. At the same time, the sponge strip enters between the upper sponge strip conveyor belt 201 and the lower sponge strip conveyor belt 202 and is accurately positioned and aligned with the bed net by a photoelectric induction switch. Then, the upper spray gun 403 and the lower spray gun 404 of the glue spraying mechanism 40 start to move and spray glue on the side of the bed net. Then, the upper pushing profile 301 and the lower pushing profile 302 of the sponge strip pushing mechanism 30 extend, and the inserted pins 3042 that extend are inserted into the sponge strip. At this time, the upper material blocking rod 203 and the lower material blocking rod 204 hold the sponge strip so that it is not pushed down by the inserted pins 3042. When the inserted pins 3042 are inserted into the sponge strip, the upper material blocking rod 203 and the lower material blocking rod 204 reset, and the upper pushing profile 301 and the lower pushing profile 302 push the sponge strip to fit with the bed net. During the pushing process, the sponge strip will not fall or tilt into the gap between the bed net conveyor belt 10 and the sponge strip feeding mechanism 20 under the support of the inserted pins 3042. During the bonding process of the sponge strip and the bed net, the bed net conveyor belt 10 conveys the bed net back at the same time, and the conveying speed is less than the pushing speed of the sponge strip. In this way, during the bonding process, the non-woven fabric on the upper and lower edges of the bed net gradually exits from the upper cloth pressing rod 107 and the lower cloth pressing rod 108 and covers the top and bottom of the sponge strip without being wrinkled.
[0044] The utility model moves the bed net of the feeding roller towards the sponge strip feeding mechanism 20 through a section of bed net conveyor belt 10. When the pushing profile pushes the sponge strip to be bonded to the bed net, the bed net conveyor belt 10 moves back at the same time, so that the sponge strip follows the bed net to move and is bonded to the bed net, avoiding wrinkling the non-woven fabric at the upper and lower ends of the bed net edge; and the inserted pins 3042 are distributed on the pushing profile, and the sponge strip is supported by the inserted pins 3042 to avoid the sponge strip falling into the gap between the bed net conveyor belt 10 and the sponge strip conveyor belt, and avoiding problems such as sponge strip jamming or tilting.
[0045] The technical solutions provided in this application have been introduced in detail above. In this article, embodiments are used to elaborate on the principles and implementation manners of this application. The descriptions of the above embodiments are only used to help understand the method and its core idea of this application; at the same time, for those of ordinary skill in the art, according to the idea of this application, there will be changes in the specific implementation manners and application scopes. In summary, the content of this specification should not be construed as a limitation to this application.
Claims
1. A new sponge - sticking strip mechanism for a spring bed net, characterized in that: It includes a bed net conveyor belt, a sponge strip feeding mechanism, and a sponge strip pushing mechanism. A glue spraying mechanism is provided between the bed net conveyor belt and the sponge strip feeding mechanism; The bed net conveyor belt includes a fixed base, a lifting base, an upper bed net conveyor belt, and a lower bed net conveyor belt. The lifting base is arranged above the fixed base through a guide rod and a linear bearing. The upper bed net conveyor belt is arranged on the lifting base, and an elevating motor for driving its lifting is provided above it. The lower bed net conveyor belt is arranged on the fixed base, and one end of it is drivingly connected to a bed net conveying motor. The rotating shaft of the lower bed net conveyor belt and the rotating shaft of the upper bed net conveyor belt are drivingly connected through a connecting rod and a bevel gear. A liftable upper pressing rod is provided at the discharging end of the upper bed net conveyor belt through a cylinder, and a liftable lower pressing rod is provided at the discharging end of the lower bed net conveyor belt through a cylinder; The sponge strip feeding mechanism includes an upper sponge strip conveyor belt and a lower sponge strip conveyor belt arranged up and down. An upper material blocking rod that can be lifted is provided at one end of the upper sponge strip conveyor belt close to the upper bed net conveyor belt through a cylinder, and a lower material blocking rod that can be lifted is provided at one end of the lower sponge strip conveyor belt close to the lower bed net conveyor belt through a cylinder; The sponge strip pushing mechanism includes an upper pushing profile and a lower pushing profile arranged up and down. The upper pushing profile is arranged above the lower pushing profile in a liftable manner through a guide rod and a linear bearing. The bottom of the lower pushing profile is drivingly connected to a servo module for driving the upper pushing profile and the lower pushing profile to move. Pin assemblies are distributed on both the upper pushing profile and the lower pushing profile; The pin assembly includes a mounting base and a pin. The mounting base is fixedly arranged on the upper pushing profile or the lower pushing profile. The pin is arranged on the mounting base in a movable manner through a guide rod and a linear bearing and points towards the bed net conveyor belt direction. A pin cylinder for driving the pin to move is also provided on the mounting base; The glue spraying mechanism includes an upper mounting profile and a lower mounting profile arranged up and down. An upper spray gun is mounted on the upper mounting profile through a slide rail and a slider, and a lower spray gun is mounted on the lower mounting profile through a slide rail and a slider. The upper spray gun and the lower spray gun are respectively drivingly connected to a spray gun motor for driving their movement through a synchronous belt; 2. The novel sponge sticking strip mechanism for a spring bed net according to claim 1, wherein: The upper sponge strip conveyor belt and the upper mounting profile are arranged on the lifting base, and the lower sponge strip conveyor belt and the lower mounting profile are arranged on the fixed base; 3. A novel sponge - sticking strip mechanism for a spring bed net according to claim 2, characterized in that: The upper pushing profile is arranged on the supporting profile of the upper sponge strip conveyor belt, and the lower pushing profile is arranged on the supporting profile of the lower sponge strip conveyor belt. The upper pushing profile and the lower pushing profile are arranged inside the upper sponge strip conveyor belt and the lower sponge strip conveyor belt; 4. A novel sponge sticking strip mechanism for a spring bed net according to claim 1, characterized in that: The upper spray gun and the lower spray gun are respectively arranged on the slide rails and sliders of the upper mounting profile and the lower mounting profile in a liftable manner through cylinders; 5. A novel sponge sticking strip mechanism for a spring bed net according to claim 1, characterized in that: Through holes for the pins to pass through are distributed on the upper pushing profile and the lower pushing profile;