Ceramic tile cleaning agent preparation equipment
By introducing high-pressure gas separation and cutter cutting technology into the ceramic tile cleaner preparation equipment, the transfer inconvenience caused by the close contact between the solid cleaner and the heating table is solved, and efficient block material transfer and crushing treatment is achieved.
Patent Information
- Application Number
- CN202422401250.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the solid block formed by the ceramic tile cleaner after drying is in close contact with the heating tabletop, resulting in inconvenient removal and transfer, low processing efficiency, and difficult to meet production needs.
The combination device of components such as heating base plate, one-way gas valve, high-pressure air pipe, push plate and cutter is used to separate the solid detergent from the heating base plate and cut intermittently through the cutting knife to realize the segmented transfer of the solid detergent.
It effectively reduces the operating pressure, improves the transfer efficiency of solid detergent, and realizes fast and convenient transfer and crushing of block materials.
Smart Images
Figure CN223158841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile cleaner preparation, in particular to a tile cleaner preparation device. Background Technique
[0002] The modern tile cleaner market is popular in liquid and powder forms. It is a cleaning product used to clean various types of dirt deposited in the fine pores on the surface layer and deep inside of various tiles, and can most effectively and thoroughly remove various stubborn dirt on the tiles.
[0003] When processing powdered tile cleaners, raw materials such as natural interface active abrasive grains, various surfactants, fungicides, polishing agents, and penetration agents need to be first mixed and processed into a liquid state, then dried to remove water to form large solid blocks, and then crushed into powder form and packaged. After drying, it is necessary for workers to manually transfer the solid block cleaners on the equipment. Since the contact between the solid block cleaners and the heating table is relatively tight, it is inconvenient to take out and transfer, the processing efficiency is low, and it is difficult to meet the production requirements. Content of the Utility Model
[0004] The purpose of the utility model is to provide a tile cleaner preparation device, aiming to solve the problems mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: The tile cleaner preparation device includes a heating bottom plate. The bottom of the heating bottom plate is evenly provided with heating components. The bottom of the heating bottom plate is evenly provided with through holes. A one-way air valve is arranged inside the through holes. A high-pressure air pipe connected to the one-way air valve is arranged at the lower end of the heating bottom plate. On opposite sides of the upper surface of the heating bottom plate, fixing plates are respectively arranged. A push plate and a baffle are respectively arranged on the upper surface of the heating bottom plate and between the two fixing plates. A receiving box is arranged on one side of the heating bottom plate. Two first cylinders are symmetrically arranged inside the receiving box. The output end of the first cylinder is fixedly connected to the push plate. A cutting knife is arranged on one side of the baffle. Two sleeves are symmetrically arranged on the upper ends of the two fixing plates. A guide rod slidably connected to the sleeve is arranged on the cutting knife. A second cylinder is arranged on the fixing frame. The output end of the second cylinder is fixedly connected to the cutting knife.
[0006] Preferably, a storage box is arranged at the upper end of the receiving box. A feed inlet is arranged on the storage box. A liquid extraction pump is arranged on one side of the storage box. The output end of the liquid extraction pump is provided with a discharge pipe. A support plate is arranged on one side of the fixing frame. The discharge pipe is fixed on the support plate.
[0007] Preferably, a sealing plate is arranged on the upper surface of the heating bottom plate. Both ends of the sealing plate are respectively connected to the fixing plates on both sides. The pushing plate is located between the baffle plate and the sealing plate, and the output end of the first cylinder is slidably connected to the sealing plate.
[0008] Preferably, fixing rods are symmetrically arranged on the pushing plate. The fixing rods penetrate through the sealing plate and the accommodating box and enter the interior of the accommodating box.
[0009] Preferably, a guiding ring is arranged inside the accommodating box, and the fixing rod is slidably connected to the guiding ring.
[0010] The beneficial effects of the present utility model are as follows:
[0011] When the device is in use, the high-pressure gas ejected through the one-way air valve can separate the tile cleaner after drying and water removal from the heating bottom plate. Then, it controls the intermittent movement of the tile cleaner after drying and curing on the heating bottom plate, and uses a cutter to cut it into segments, so that it can be effectively and quickly transferred out, reducing the operation pressure and improving the transfer efficiency. Description of the Drawings
[0012] Figure 1 is a schematic structural diagram of a specific embodiment of the present utility model.
[0013] Figure 2 is a schematic diagram after the cutter is lifted.
[0014] Figure 3 is a side view of a specific embodiment of the present utility model.
[0015] Figure 4 is a top view of the interior of the accommodating box.
[0016] In the figure: 1, heating bottom plate; 2, heating component; 3, one-way air valve; 4, high-pressure air pipe; 5, fixing plate; 6, pushing plate; 7, baffle plate; 8, accommodating box; 9, first cylinder; 10, cutter; 11, fixing frame; 12, sleeve; 13, guiding rod; 14, second cylinder; 15, storage tank; 16, feed inlet; 17, liquid extraction pump; 18, discharge pipe; 19, support plate; 20, sealing plate; 21, fixing rod; 22, guiding ring. Detailed Embodiments
[0017] The following further explains the detailed embodiments of the present utility model in conjunction with the drawings.
[0018] As Figures 1-4As shown in the figure, a tile cleaner preparation device includes a heating bottom plate 1. Heating components 2 are evenly arranged at the bottom of the heating bottom plate 1. Through holes are evenly arranged at the bottom of the heating bottom plate 1, and one-way air valves 3 are arranged inside the through holes. A high-pressure air pipe 4 connected to the one-way air valve 3 is arranged at the lower end of the heating bottom plate 1. Fixed plates 5 are respectively arranged on the opposite sides of the upper surface of the heating bottom plate 1. A push plate 6 and a baffle 7 are respectively arranged on the upper surface of the heating bottom plate 1 and between the two fixed plates 5. A receiving box 8 is arranged on one side of the heating bottom plate 1. Two first cylinders 9 are symmetrically arranged inside the receiving box 8. The output end of the first cylinder 9 is fixedly connected to the push plate 6. A cutter 10 is arranged on one side of the baffle 7. Fixed frames 11 are arranged at the upper ends of the two fixed plates 5. Two sleeves 12 are symmetrically arranged on the fixed frame 11. Guide rods 13 slidably connected to the sleeves 12 are arranged on the cutter 10. A second cylinder 14 is arranged on the fixed frame 11. The output end of the second cylinder 14 is fixedly connected to the cutter 10.
[0019] The heating bottom plate 1, the fixed plates 5, the push plate 6 and the baffle 7 enclose a cavity with an open upper end, and the liquid to be dried is added to this cavity to facilitate water removal and drying of the liquid.
[0020] The heating component 2 can be an electric heating tube. The liquid in the cavity is heated by the electric heating tube to evaporate the water in the liquid, thereby forming a dry solid. The heating component 2 can also be a high-temperature steam pipe. When the external high-temperature steam passes through the steam pipe, the liquid in the cavity is heated to evaporate the water in the liquid, thereby forming a dry solid.
[0021] The valve port of the one-way valve is in a sealed state under normal conditions, and the liquid stored in the cavity cannot enter the one-way valve. The high-pressure air pipe 4 is used to convey high-pressure gas, and the high-pressure gas jets out at high speed through the one-way valve. When the liquid in the cavity is dried, the formed solid plate stays in the cavity. The external high-pressure gas can jet out through the high-pressure air pipe 4 and the one-way air valve 3. The jetting of the high-pressure gas separates the solid plate from the inner bottom of the cavity. The one-way air valves 3 are evenly arranged on the heating floor to ensure that the bottom of the solid plate can be effectively separated from the inner bottom of the cavity. After passing through the treatment of the one-way air valve 3, the one-way air valve 3 is closed, and then the second cylinder 14 is started. The output end of the second cylinder 14 moves upward, and through the cooperation of the guide rod 13 and the sleeve 12, the baffle 7 and the cutter 10 are driven to move upward. When the lower end of the cutter 10 is higher than the upper surface of the solid plate, the second cylinder 14 stops working. Then the first cylinder 9 is started, and the first cylinder 9 pushes the push plate 6 to move between the two fixed plates 5. After the output end of the first cylinder 9 extends a certain length, the output end of the first cylinder 9 stops extending. Then the output end of the second cylinder 14 is controlled to extend downward, and then a part of the solid plate is cut off by the cutter 10. Then the second cylinder 14 is controlled to continue to move the cutter 10 upward, and then the first cylinder 9 continues to push the solid plate to move through the push plate 6. Through multiple operations, the solid plate is continuously cut. After the solid plate is cut into strips, it can be easily broken into small pieces of materials, and at the same time, its single weight is also relatively low, and it can also be directly put into a crushing device to be crushed into powder.
[0022] Further, a storage tank 15 is provided at the upper end of the accommodation box 8. A feed inlet 16 is provided on the storage tank 15, and cleaning agent liquid materials can be added into the storage tank 15 through the feed inlet 16. A liquid extraction pump 17 is provided on one side of the storage tank 15. The output end of the liquid extraction pump 17 is provided with a discharge pipe 18. A support plate 19 is provided on one side of the fixed frame 11 for supporting the discharge pipe 18. The discharge pipe 18 is fixed on the support plate 19. The storage tank 15 can be used to store the cleaning agent liquid materials to be dried. When the solid plate in the cavity is completely removed from the cavity, the push plate 6 and the baffle 7 are reset. At this time, the cleaning agent liquid materials in the storage tank 15 can be pumped into the cavity through the liquid extraction pump 17. The discharge pipe 18 is located directly above the center position of the cavity, so that the cleaning agent liquid materials can automatically diffuse into the cavity, and the staff can assist in leveling.
[0023] Further, a sealing plate 20 is provided on the upper surface of the heating bottom plate 1. The two ends of the sealing plate 20 are respectively connected to the two fixed plates 5 on both sides. The push plate 6 is located between the baffle 7 and the sealing plate 20. The output end of the first cylinder 9 is slidably connected to the sealing plate 20. The sealing plate 20 can improve the sealing performance between the fixed plate 5 and the sealing plate 20, and between the fixed plate 5 and the heating bottom plate 1.
[0024] Furthermore, fixing rods 21 are symmetrically arranged on the pushing plate 6. The fixing rods 21 penetrate through the sealing plate 20 and the accommodating box 8 and enter the interior of the accommodating box 8. The fixing rods 21 can improve the stability of the pushing plate 6 during movement.
[0025] Furthermore, a guiding ring 22 is arranged inside the accommodating box 8. The fixing rod 21 is slidably connected to the guiding ring 22. The guiding ring 22 can further improve the stability of the pushing plate 6 during movement.
[0026] When the device is in use, the high-pressure gas ejected through the one-way air valve 3 can separate the tile cleaner after drying and water removal from the heating base plate 1. Then, the tile cleaner after drying and curing is controlled to move intermittently on the heating base plate 1, and is segmented and cut by the cutting knife 10, so that it can be effectively and quickly transferred out, reducing the operation pressure and improving the transfer efficiency.
[0027] In the description of the present invention, unless otherwise clearly defined and limited, the terms "installed", "connected", and "connected" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
Claims
1. A tile cleaner preparation device, characterized in that, It includes a heating bottom plate, heating components are uniformly arranged at the bottom of the heating bottom plate, through holes are uniformly arranged at the bottom of the heating bottom plate, one-way air valves are arranged inside the through holes, a high-pressure air pipe connected to the one-way air valves is arranged at the lower end of the heating bottom plate, fixing plates are respectively arranged on opposite sides of the upper surface of the heating bottom plate, a pushing plate and a baffle are respectively arranged on the upper surface of the heating bottom plate and between the two fixing plates, a receiving box is arranged on one side of the heating bottom plate, two first cylinders are symmetrically arranged inside the receiving box, the output end of the first cylinder is fixedly connected to the pushing plate, a cutting knife is arranged on one side of the baffle, fixing frames are arranged at the upper ends of the two fixing plates, two sleeves are symmetrically arranged on the fixing frames, guide rods slidably connected to the sleeves are arranged on the cutting knife, a second cylinder is arranged on the fixing frame, and the output end of the second cylinder is fixedly connected to the cutting knife.
2. The tile cleaner preparation device according to claim 1, characterized in that, A storage box is arranged at the upper end of the receiving box, a feed inlet is arranged on the storage box, a liquid extraction pump is arranged on one side of the storage box, a discharge pipe is arranged at the output end of the liquid extraction pump, a support plate is arranged on one side of the fixing frame, and the discharge pipe is fixed on the support plate.
3. The tile cleaner preparation device according to claim 1, characterized in that, A sealing plate is arranged on the upper surface of the heating bottom plate, both ends of the sealing plate are respectively connected to the fixing plates on both sides, the pushing plate is located between the baffle and the sealing plate, and the output end of the first cylinder is slidably connected to the sealing plate.
4. The tile cleaner preparation device according to claim 1, characterized in that, Fixing rods are symmetrically arranged on the pushing plate, and the fixing rods penetrate through the sealing plate and the receiving box and enter the inside of the receiving box.
5. The tile cleaner preparation device according to claim 4, characterized in that, A guide ring is arranged inside the receiving box, and the fixing rod is slidably connected to the guide ring.