Stirrer structure capable of preventing walnut shell filtering medium from leaking

By designing a stirrer structure to prevent the leakage of walnut shell filter media, using motor-driven rotary stirring and hydraulic cylinder removal components, the problem of impurities on the walnut shell filter filter plate affecting the filtration effect, achieving more efficient cleaning and leakage prevention effects.

CN223158986UActive Publication Date: 2025-07-29TIANJIN BINHAI NEW AREA TANGGU HONGGUANG CHEM EQUIP CO LTD
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Patent Information

Application Number
CN202422278048.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-29
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The adhesion of impurities on the filter plate of the existing walnut shell filter affects the filtration effect, and the effect of simple backwashing and cleaning is poor, resulting in the loss of walnut shell filter media.

Method used

A mixer structure is designed to prevent the leakage of walnut shell filter media, including a tank body, a motor, a hydraulic cylinder, a cleaning brush and a filter plate. The vertical rod is driven by the motor to rotate and stir and clean, and the hydraulic cylinder is removed from the assembly for easy maintenance and enhance the backwashing effect.

Benefits of technology

It improves the backwashing effect and cleaning effect of the walnut shell filter material layer, prevents filter material leakage, and facilitates the maintenance and maintenance of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sewage treatment, in particular to a stirrer structure capable of preventing walnut shell filtering media from leaking, which comprises a tank body, a tank cover arranged at the top end of the tank body, a motor and a water inlet valve fixed at the top end of the tank cover, stop blocks fixed on two sides of the tank body, and hydraulic cylinders fixed at the top ends of the two stop blocks. A drainage pipe is fixed to the bottom end of the tank body, a first valve is fixed to the bottom end of the drainage pipe, a second valve is fixed to one side of the drainage pipe, an output shaft of the motor is connected with a vertical rod through a coupler, two sleeves are fixed to the vertical rod through bolts, cleaning brushes are fixed to the opposite side walls of the two sleeves, and a barrel is arranged between the two cleaning brushes. The top end of the barrel is connected with a first filter plate through a bolt, a second filter plate is fixed in the barrel, and a walnut shell filter material layer and a plurality of cross rods are arranged between the second filter plate and the first filter plate; the device is convenient to clean and maintain.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, and particularly relates to a stirrer structure for preventing the leakage of walnut shell filter media. Background Art

[0002] The walnut shell filter uses walnut shells as filter media. The specially treated walnut shells have a large surface area and strong adsorption capacity, so the removal rate is high. Due to the property of being hydrophilic but not lipophilic, stirring is used during backwashing to make the walnut shells rub against each other during movement, so the desorption ability is strong, the regeneration ability is strong, the chemical stability is good, which is conducive to the long-term stable performance of the filter. In order to prevent the leakage of walnut shell filter media, a filter plate is generally provided in the walnut shell filter. After the filter plate is used for a period of time, a large amount of impurities will adhere to the filter plate, affecting the filtering effect. Relying solely on backwashing to clean the filter plate has a poor effect. Summary of the Utility Model

[0003] Aiming at the problems in the prior art, the utility model provides a stirrer structure for preventing the leakage of walnut shell filter media.

[0004] The technical solution adopted by the utility model to solve its technical problems is a stirrer structure for preventing the leakage of walnut shell filter media, which includes a tank body. A tank cover is provided at the top end of the tank body. A motor and a water inlet valve are fixed at the top end of the tank cover. Blocks are fixed on both sides of the tank body. Hydraulic cylinders are fixed at the top ends of the two blocks. The piston rods of the two hydraulic cylinders are connected to the tank cover. A drain pipe is fixed at the bottom end of the tank body. A first valve is fixed at the bottom end of the drain pipe. A second valve is fixed on one side of the drain pipe. The output shaft of the motor is connected to a vertical rod through a coupling. Two sleeves are fixed on the vertical rod by bolts. Cleaning brushes are fixed on the opposite side walls of the two sleeves. A cylinder body is arranged between the two cleaning brushes. The top end of the cylinder body is connected to a first filter plate by bolts. A second filter plate is fixed inside the cylinder body. A walnut shell filter material layer and a plurality of cross bars are arranged between the second filter plate and the first filter plate. The plurality of cross bars are all connected to the vertical rod. Through holes adapted to the vertical rod are opened on the two cleaning brushes, the first filter plate and the second filter plate. A plurality of limiting blocks are fixed inside the tank body. Insertion columns are integrally formed at the top ends of the plurality of limiting blocks. A plurality of slots adapted to the insertion columns are opened at the bottom end of the cylinder body. A sewage discharge valve is fixed on the tank body. The sewage discharge valve is located above the first filter plate.

[0005] By adopting the above technical solution, sewage enters the tank body through the inlet valve. The first filter plate, the walnut shell filter layer and the second filter plate can filter and adsorb the sewage. The treated water is discharged through the first valve. The cylinder body, the first filter plate and the second filter plate can prevent the leakage of the walnut shell filter layer. Close the inlet valve and the first valve, open the sewage discharge valve and the second valve. Introduce the flushing water into the tank body through the second valve. The output shaft of the motor drives the vertical rod to rotate, and the cross rod and the two cleaning brushes rotate accordingly. The cross rod stirs the walnut shell filter layer, improving the backwashing effect. The cleaning brush above the first filter plate cleans the first filter plate, and the cleaning brush below the second filter plate cleans the second filter plate, improving the cleaning effect. The piston rods of the two hydraulic cylinders drive the tank cover to move upward, facilitating the removal of the vertical rod, the cleaning brush, the first filter plate, the cylinder body and the second filter plate from the tank body, which is beneficial to the maintenance of the inside of the tank body and the cleaning brush, the first filter plate, the cylinder body, the walnut shell filter layer and the second filter plate.

[0006] Specifically, a sealing gasket is fixed inside the tank cover.

[0007] By adopting the above technical solution, the setting of the sealing gasket can improve the sealing performance between the tank body and the tank cover.

[0008] Specifically, a plurality of legs are fixed at the bottom end of the tank body, and pads are fixed at the bottom ends of the plurality of legs.

[0009] Specifically, an observation window is provided on the tank body, and glass is provided inside the observation window.

[0010] By adopting the above technical solution, it is convenient to observe the situation inside the tank body through the observation window and the glass.

[0011] Specifically, a water distributor is fixed on the inner top wall of the tank cover. The bottom end of the inlet valve extends into the water distributor, and the vertical rod penetrates through the water distributor.

[0012] By adopting the above technical solution, the water distributor distributes and guides the sewage, enabling the sewage to evenly pass through the walnut shell filter layer.

[0013] The beneficial effects of the present utility model:

[0014] (1) A stirrer structure for preventing the leakage of walnut shell filter medium. Sewage enters the tank through the inlet valve and the water distributor. The first filter plate, the walnut shell filter layer, and the second filter plate can filter and adsorb the sewage. The treated water is discharged through the first valve. The cylinder body, the first filter plate, and the second filter plate can prevent the leakage of the walnut shell filter layer. Close the inlet valve and the first valve, open the sewage discharge valve and the second valve, introduce the flushing water into the tank through the second valve. The output shaft of the motor drives the vertical rod to rotate, and the cross bar and the two cleaning brushes rotate accordingly. The cross bar stirs the walnut shell filter layer, improving the backwashing effect. The cleaning brush above the first filter plate cleans the first filter plate, and the cleaning brush below the second filter plate cleans the second filter plate, improving the cleaning effect.

[0015] (2) A stirrer structure for preventing the leakage of walnut shell filter medium. The piston rods of the two hydraulic cylinders drive the tank cover to move upward, facilitating the removal of the vertical rod, the cleaning brush, the first filter plate, the cylinder body, and the second filter plate from the tank, which is beneficial to the maintenance of the inside of the tank and the cleaning brush, the first filter plate, the cylinder body, the walnut shell filter layer, and the second filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the drawings and embodiments.

[0017] Figure 1 is a schematic structural diagram of the present invention;

[0018] Figure 2 is a sectional view of the present invention;

[0019] Figure 3 is the Figure 2 enlarged view of the structure at A in the present invention.

[0020] In the figure: 1, tank body; 2, sewage discharge valve; 3, tank cover; 4, motor; 5, inlet valve; 6, stop block; 7, hydraulic cylinder; 8, glass; 9, first valve; 10, second valve; 11, leg; 12, water distributor; 13, gasket; 14, vertical rod; 15, sleeve; 16, cleaning brush; 17, first filter plate; 18, cylinder body; 19, cross bar; 20, second filter plate; 21, walnut shell filter layer; 22, limit block; 23, insertion post. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In order to make the technical means, creative features, achieved purposes, and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0022] To prevent the leakage of the walnut shell filter layer 21 and facilitate the cleaning of the first filter plate 17 and the second filter plate 20, as an embodiment of the present invention, as Figure 1 , Figure 2 ,Figure 3 As shown, the agitator structure for preventing walnut shell filter medium leakage described in the utility model includes a tank body 1, a tank cover 3 is provided on the top of the tank body 1, a motor 4 and a water inlet valve 5 are fixed to the top of the tank cover 3, blocks 6 are welded and fixed on both sides of the tank body 1, hydraulic cylinders 7 are fixed to the tops of the two blocks 6 by bolts, and the piston rods of the two hydraulic cylinders 7 are connected to the tank cover 3 by bolts, a drain pipe is welded and fixed to the bottom end of the tank body 1, a first valve 9 is welded and fixed to the bottom end of the drain pipe, and a second valve 10 is welded and fixed to one side of the drain pipe, the output shaft of the motor 4 is connected to a vertical rod 14 through a coupling, two sleeves 15 are fixed on the vertical rod 14 by bolts, and cleaning brushes 16 are welded and fixed to the opposite side walls of the two sleeves 15, and there is a space between the two cleaning brushes 16. A cylinder 18 is provided, and a first filter plate 17 is connected to the top of the cylinder 18 by bolts. A second filter plate 20 is welded and fixed in the cylinder 18. A walnut shell filter material layer 21 and a plurality of cross bars 19 are provided between the second filter plate 20 and the first filter plate 17. The plurality of cross bars 19 are welded and connected to the vertical bar 14. Two cleaning brushes 16, the first filter plate 17 and the second filter plate 20 are provided with through holes adapted to the vertical bar 14. A plurality of limit blocks 22 are welded and fixed in the tank body 1, and the tops of the plurality of limit blocks 22 are integrally formed with plug posts 23. The bottom end of the cylinder 18 is provided with a plurality of slots adapted to the plug posts 23. The limit blocks 22 can support the cylinder 18, and the plug posts 23 can prevent the cylinder 18 from rotating. A drain valve 2 is welded and fixed on the tank body 1, and the drain valve 2 is located above the first filter plate 17.

[0023] When in use, sewage enters the tank body 1 through the water inlet valve 5, and the first filter plate 17, the walnut shell filter material layer 21 and the second filter plate 20 can filter and adsorb the sewage. The treated water is discharged through the first valve 9. The cylinder 18, the first filter plate 17 and the second filter plate 20 can prevent the walnut shell filter material layer 21 from leaking. The water inlet valve 5 and the first valve 9 are closed, the sewage valve 2 and the second valve 10 are opened, and the flushing water is introduced into the tank body 1 through the second valve 10 and the drain pipe. The output shaft of the motor 4 drives the vertical rod 14 to rotate, and the cross bar 19 and the two cleaning brushes 16 rotate accordingly. The cross bar 19 rotates The walnut shell filter material layer 21 is stirred to improve the backwash effect. The cleaning brush 16 above the first filter plate 17 cleans the first filter plate 17, and the cleaning brush 16 below the second filter plate 20 cleans the second filter plate 20, which improves the cleaning effect. The piston rods of the two hydraulic cylinders 7 drive the tank cover 3 to move upward (existing technology), which makes it convenient to move the vertical rod 14, cleaning brush 16, first filter plate 17, cylinder 18 and second filter plate 20 out of the tank body 1, which is beneficial to the maintenance of the interior of the tank body 1 and the cleaning brush 16, first filter plate 17, cylinder 18, walnut shell filter material layer 21 and second filter plate 20.

[0024] In order to improve the sealing performance, for example, Figure 2As shown, a gasket 13 is fixed inside the tank cover 3 by an adhesive.

[0025] For supporting the tank body 1, by way of example, as Figure 1 shown, a plurality of legs 11 are fixedly welded to the bottom end of the tank body 1, and pads are fixedly welded to the bottom ends of the plurality of legs 11.

[0026] For facilitating the observation of the inside of the tank body 1, by way of example, as Figure 1 shown, an observation window is provided on the tank body 1, and a glass 8 is provided inside the observation window. The glass 8 is connected to the tank body 1 by an adhesive.

[0027] For enabling the sewage to uniformly pass through the walnut shell filter media layer 21, by way of example, as Figure 2 shown, a water distributor 12 is fixedly welded to the inner top wall of the tank cover 3. The bottom end of the inlet valve 5 extends into the water distributor 12, and the vertical rod 14 penetrates through the water distributor 12.

[0028] When the present utility model is in use, sewage enters the water distributor 12 through the inlet valve 5. The water distributor 12 distributes and guides the sewage, enabling the sewage to uniformly pass through the walnut shell filter media layer 21. The first filter plate 17, the walnut shell filter media layer 21, and the second filter plate 20 can filter and adsorb the sewage. The treated water is discharged through the first valve 9. The cylinder body 18, the first filter plate 17, and the second filter plate 20 can prevent the leakage of the walnut shell filter media layer 21.

[0029] Close the inlet valve 5 and the first valve 9, open the sewage discharge valve 2 and the second valve 10. Introduce the flushing water into the tank body 1 through the second valve 10 and the drain pipe. The output shaft of the motor 4 drives the vertical rod 14 to rotate, and the cross bar 19 and the two cleaning brushes 16 rotate accordingly. The cross bar 19 stirs the walnut shell filter media layer 21, improving the backwashing effect. The cleaning brush 16 above the first filter plate 17 cleans the first filter plate 17, and the cleaning brush 16 below the second filter plate 20 cleans the second filter plate 20, improving the cleaning effect. The piston rods of the two hydraulic cylinders 7 drive the tank cover 3 to move upward (prior art), facilitating the removal of the vertical rod 14, the cleaning brushes 16, the first filter plate 17, the cylinder body 18, and the second filter plate 20 from the tank body 1, which is beneficial to the maintenance of the inside of the tank body 1 and the cleaning brushes 16, the first filter plate 17, the cylinder body 18, the walnut shell filter media layer 21, and the second filter plate 20.

[0030] The basic principles, main features, and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above-described embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents. The content not described in detail in the present utility model belongs to the well-known prior art in the art.

Claims

1. A stirrer structure for preventing leakage of walnut shell filter medium, characterized in that, It includes a tank body (1), the top of the tank body (1) is provided with a tank cover (3), the top of the tank cover (3) is fixed with a motor (4) and a water inlet valve (5), both sides of the tank body (1) are fixed with stoppers (6), the top of each of the two stoppers (6) is fixed with a hydraulic cylinder (7), the piston rods of the two hydraulic cylinders (7) are connected to the tank cover (3), the bottom of the tank body (1) is fixed with a drain pipe, the bottom of the drain pipe is fixed with a first valve (9), one side of the drain pipe is fixed with a second valve (10), the output shaft of the motor (4) is connected to a vertical rod (14) through a coupling, two sleeves (15) are fixed to the vertical rod (14) by bolts, cleaning brushes (16) are fixed to the opposite side walls of the two sleeves (15), a cylinder body (18) is arranged between the two cleaning brushes (16), the top of the cylinder body (18) is connected to a first filter plate (17) by bolts, a second filter plate (20) is fixed inside the cylinder body (18), a walnut shell filter layer (21) and a plurality of cross bars (19) are arranged between the second filter plate (20) and the first filter plate (17), the plurality of cross bars (19) are all connected to the vertical rod (14), through holes adapted to the vertical rod (14) are formed in the two cleaning brushes (16), the first filter plate (17) and the second filter plate (20), a plurality of limit blocks (22) are fixed inside the tank body (1), a plug post (23) is integrally formed at the top of each of the plurality of limit blocks (22), a plurality of slots adapted to the plug posts (23) are formed at the bottom of the cylinder body (18), a sewage discharge valve (2) is fixed to the tank body (1), and the sewage discharge valve (2) is located above the first filter plate (17).

2. The stirrer structure for preventing leakage of walnut shell filter medium according to claim 1, characterized in that, A gasket (13) is fixed inside the tank cover (3).

3. The stirrer structure for preventing leakage of walnut shell filter medium according to claim 1, characterized in that, A plurality of legs (11) are fixed to the bottom of the tank body (1), and pads are fixed to the bottom of the plurality of legs (11).

4. A stirrer structure for preventing leakage of walnut shell filter medium according to claim 1, characterized in that, An observation window is provided on the tank body (1), and glass (8) is arranged inside the observation window.

5. A stirrer structure for preventing leakage of walnut shell filter medium according to claim 1, characterized in that, A water distributor (12) is fixed to the inner top wall of the tank cover (3), the bottom end of the water inlet valve (5) extends into the water distributor (12), and the vertical rod (14) penetrates through the water distributor (12).