Rubber-SBS composite modified asphalt stirring device

By designing a rubber-SBS composite modified asphalt stirring device including stirring, unloading and moving mechanisms, the problems of inconvenience in moving and unloading and uneven stirring are solved, and efficient rubber-SBS composite modified asphalt production is achieved.

CN223159125UActive Publication Date: 2025-07-29THE THIRD ENG CO LTD OF CHINA RAILWAY SEVENTH GRP +1
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Patent Information

Application Number
CN202421535348.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-07-29
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing rubber-SBS composite modified asphalt stirring device has inconvenience in moving and unloading, and the stirring is uneven, affecting production efficiency.

Method used

A rubber-SBS composite modified asphalt stirring device including stirring, unloading and moving mechanism is designed to drive the mixing leaf mixture through a motor-driven stirring rod and gear meshing, and pour the mixture through the unloading mechanism, combining the moving mechanism to achieve convenient movement and stable support.

Benefits of technology

It realizes efficient stirring and convenient movement of rubber-SBS composite modified asphalt, improves production efficiency, and solves the problems of uneven stirring and inconvenient discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of composite modified asphalt production, in particular to a rubber-SBS composite modified asphalt stirring device which comprises a stirring mechanism, a discharging mechanism, a moving mechanism and an auxiliary mechanism, the stirring mechanism is located above the auxiliary mechanism, the discharging mechanism is located below the stirring mechanism, the moving mechanism is located inside the auxiliary mechanism, and the auxiliary mechanism is located below the discharging mechanism. The stirring mechanism comprises a motor, a first stirring rod, a first gear, a first stirring blade, a second gear, a second rotating rod and a second stirring blade, the first stirring rod is installed on one side of the motor, and the first gear is installed outside the first stirring rod. A modified asphalt mixture is mixed through the first stirring blade and the second stirring blade, after mixing is completed, the motor is started, the motor drives the third gear to rotate and rotate in the mode that the third gear is meshed with the rack in the arc-shaped groove in one side of the stirring box, so that the stirring box topples towards one side, the plug pin on the fixing block is pulled back from the interior of the protruding block, the baffle falls down, and the modified asphalt mixture is poured out. The production efficiency of the composite modified asphalt is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound modified asphalt production, and specifically relates to a rubber-SBS compound modified asphalt stirring device. Background Technique

[0002] The emergence and application of SBS have improved the high and low temperature performance of asphalt and its mixtures, and to a certain extent, delayed the occurrence of asphalt pavement diseases. However, the high cost of SBS modified asphalt and its less-than-ideal anti-aging ability are obvious deficiencies. As a large number of waste rubber tires, as automotive consumables, are difficult to dispose of after being scrapped, bringing huge pressure to the environment. Processing waste tires into rubber powder and adding it as a modifier to asphalt can achieve good results: rubber powder can significantly increase the viscosity of asphalt, and due to its large elasticity, adding it to asphalt can increase the proportion of elastic components in asphalt, enabling better recovery of asphalt under load deformation, improving the high temperature performance and anti-fatigue performance of asphalt. And because of its high damping and vibration reduction characteristics, it can also reduce road surface driving noise. Since it is difficult to further improve the performance of asphalt by modifying it with SBS and rubber powder alone, and it gradually cannot meet the current higher requirements for asphalt pavements. Therefore, in this paper, rubber powder and SBS are compound modified to make their advantages and disadvantages complementary, and the dosage of rubber powder is further increased in the compound modified asphalt, in order to maximize the modification effects of SBS and rubber powder, and further improve the performance of asphalt and its mixtures to meet higher requirements. However, during the processing of compound modified asphalt, the viscosity is too high, which poses higher-end requirements for the mixing equipment.

[0003] As disclosed in the authorized announcement number CN217164002U, a rubber-SBS compound modified asphalt stirring device is disclosed, which solves the problem that in the prior art, when stirring a modified asphalt mixture, it is carried out by a traditional mixer, and the mixture in the upper and lower parts of the stirring rod often cannot be evenly stirred, and at the same time, the mixture at the bottom cannot be stirred, thus greatly affecting the stirring rate of the modified asphalt. A rubber-SBS compound modified asphalt stirring device includes a box body, and a rotating rod is rotatably connected to the upper part inside the box body, and a driving motor is fixedly connected to the top of the box body through bolts. The method proposed in the utility model can fully stir the materials inside the box body through the simultaneous rotation of the stirring blades and mixing rods on the stirring rod, avoiding the problem that the mixture at the bottom cannot be stirred, thus greatly affecting the stirring rate of the modified asphalt. However, it is not convenient to move and unload during use. Therefore, we propose a rubber-SBS compound modified asphalt stirring device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a rubber-SBS compound modified asphalt stirring device to solve the problems raised in the above background technique.

[0005] To achieve the above object, the utility model provides the following technical solutions:

[0006] A rubber-SBS composite modified asphalt mixing device, comprising a mixing mechanism, a discharging mechanism, a moving mechanism, and an auxiliary mechanism. The mixing mechanism is located above the auxiliary mechanism, the discharging mechanism is located below the mixing mechanism, and the moving mechanism is located inside the auxiliary mechanism. The mixing mechanism includes a motor, a first stirring rod, a first gear, a first stirring blade, a second gear, a second rotating rod, and a second stirring blade. The first stirring rod is installed on one side of the motor, the first gear is installed on the outer part of the first stirring rod, several first stirring blades are installed on the outer part of the first stirring rod, the second gear is installed on one side of the first gear, the second stirring rod is installed inside the second gear, and several second stirring blades are installed on the outer part of the second stirring rod.

[0007] Preferably, the discharging mechanism includes a motor, a rotating rod, an arc-shaped groove, a third gear, and a rack. The rotating rod is installed on one side of the motor, the arc-shaped groove is opened on one side of the rotating rod, the third gear is installed inside the arc-shaped groove, and the rack is installed at the bottom end of the third gear.

[0008] Preferably, the moving mechanism includes a motor, a pulley, a transmission belt, a driven wheel, a threaded rod, a lifting block, a lifting rod, a limiting rod, and a moving wheel. The pulley is installed at the bottom end of the motor, the transmission belt is installed on one side of the pulley, the driven wheel is installed on one side of the transmission belt, the threaded rod is installed inside the driven wheel, the lifting block is installed on the outer part of the threaded rod, the lifting rods are installed on both sides of the lifting block, several limiting columns are installed on both sides of the lifting rods, and several moving wheels are installed at the bottom end of the lifting rods.

[0009] Preferably, the auxiliary mechanism includes a base, a fixing rod, a controller, a touch screen, a button, a mixing tank, a baffle, a movable shaft, a fixing block, a movable groove, a plug pin, a convex block, a slot, a supporting block, and a telescopic groove. Several fixing rods are installed at the top end of the base, the controller is installed on one side of the fixing rod, the touch screen is installed at the top end of the controller, and several buttons are installed on one side of the touch screen.

[0010] Preferably, the mixing tank is installed on the other side of the fixing rod, the baffle is installed on one side of the mixing tank, the movable shaft is installed at the bottom end of the baffle, several fixing blocks are installed on one side of the baffle, and the movable groove is opened on the fixing block, and the plug pin is installed inside the movable groove.

[0011] Preferably, the convex block is installed on one side of the fixing block, the slot is opened on the convex block, several supporting blocks are installed at the bottom end of the base, and the telescopic groove is opened on the supporting block.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. For this rubber-SBS composite modified asphalt mixing device, first move the device to the production site of the composite modified asphalt through the moving wheels. Start the motor through the controller to drive the belt pulley to rotate. The transmission belt drives the driven wheel to rotate, causing the threaded rod to rotate, driving the lifting block to rise, causing the lifting rod to rise, and driving the moving wheels at the bottom to rise and retract into the telescopic groove of the base support block, so that the support block touches the ground to form a stable support. Start the motor to drive the stirring rod 1 and the gear 1 to rotate. The gear 1 meshes with the gear 2 to drive the stirring rod 2 to rotate, causing the stirring blades to rotate, and add the modified asphalt mixture into the mixing tank.

[0014] 2. For this rubber-SBS composite modified asphalt mixing device, the stirring blade 1 and the stirring blade 2 mix the modified asphalt mixture. After completion, start the motor. The motor drives the gear 3 to rotate, which meshes with the rack in the arc-shaped groove on one side of the mixing tank and rotates, causing the mixing tank to tilt to one side. Pull the pin on the fixed block back from the convex block, and the baffle drops to pour out the modified asphalt mixture, improving the production efficiency of the composite modified asphalt. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a schematic diagram of the oblique view structure of the present utility model;

[0017] Figure 3 For the present utility model Figure 2 The enlarged schematic diagram of part A in it;

[0018] Figure 4 It is the enlarged schematic diagram of the moving mechanism of the present utility model.

[0019] In the figure: 100, motor; 101, stirring rod 1; 102, gear 1; 103, stirring blade 1; 104, gear 2; 105, rotating rod 2; 106, stirring blade 2; 200, motor; 201, rotating rod; 202, arc-shaped groove; 203, gear 3; 204, rack; 300, electric motor; 301, belt pulley; 302, transmission belt; 303, driven wheel; 304, threaded rod; 305, lifting block; 306, lifting rod; 307, limiting rod; 308, moving wheel; 400, base; 401, fixed rod; 402, controller; 403, touch screen; 404, button; 405, mixing tank; 406, baffle; 407, movable shaft; 408, fixed block; 409, movable groove; 410, pin; 411, convex block; 412, slot; 413, support block; 414, telescopic groove. Detailed Embodiment

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1 - 4 as shown, a technical solution provided by the present utility model:

[0022] A rubber-SBS composite modified asphalt mixing device, including a mixing mechanism, a discharging mechanism, a moving mechanism, and an auxiliary mechanism. The mixing mechanism is located above the auxiliary mechanism, the discharging mechanism is located below the mixing mechanism, and the moving mechanism is located inside the auxiliary mechanism. The mixing mechanism includes a motor 100, a stirring rod 101, a gear 102, a stirring blade 103, a gear 104, a rotating rod 201 (the second one is 105), and a stirring blade 106. A stirring rod 101 is installed on one side of the motor 100. A gear 102 is installed on the outside of the stirring rod 101. A number of stirring blades 103 are installed on the outside of the stirring rod 101. A gear 104 is installed on one side of the gear 102. A stirring rod is installed inside the gear 104. A number of stirring blades 106 are installed on the outside of the stirring rod.

[0023] In this embodiment, preferably, the discharging mechanism includes a motor 200, a rotating rod 201, an arc-shaped groove 202, a gear 203, and a rack 204. A rotating rod 201 is installed on one side of the motor 200. An arc-shaped groove 202 is opened on one side of the rotating rod 201. A gear 203 is installed inside the arc-shaped groove 202. A rack 204 is installed at the bottom of the gear 203.

[0024] In this embodiment, preferably, the moving mechanism includes a motor 300, a pulley 301, a transmission belt 302, a driven wheel 303, a threaded rod 304, a lifting block 305, a lifting rod 306, a limiting rod 307, and a moving wheel 308. A pulley 301 is installed at the bottom of the motor 300. A transmission belt 302 is installed on one side of the pulley 301. A driven wheel 303 is installed on one side of the transmission belt 302. A threaded rod 304 is installed inside the driven wheel 303. A lifting block 305 is installed on the outside of the threaded rod 304. Lifting rods 306 are installed on both sides of the lifting block 305. A number of limiting columns are installed on both sides of the lifting rods 306. A number of moving wheels 308 are installed at the bottom of the lifting rods 306.

[0025] In this embodiment, preferably, the auxiliary mechanism includes a base 400, a fixing rod 401, a controller 402, a touch screen 403, buttons 404, a mixing tank 405, a baffle 406, a movable shaft 407, a fixing block 408, a movable groove 409, a bolt 410, a convex block 411, a slot 412, a support block 413, and a telescopic groove 414. A plurality of fixing rods 401 are installed at the top end of the base 400. A controller 402 is installed on one side of the fixing rod 401. A touch screen 403 is installed at the top end of the controller 402. A plurality of buttons 404 are installed on one side of the touch screen 403.

[0026] In this embodiment, preferably, a mixing tank 405 is installed on the other side of the fixing rod 401. A baffle 406 is installed on one side of the mixing tank 405. A movable shaft 407 is installed at the bottom end of the baffle 406. A plurality of fixing blocks 408 are installed on one side of the baffle 406. A movable groove 409 is formed in the fixing block 408. A bolt 410 is installed inside the movable groove 409.

[0027] In this embodiment, preferably, a convex block 411 is installed on one side of the fixing block 408. A slot 412 is formed in the convex block 411. A plurality of support blocks 413 are installed at the bottom end of the base 400. A telescopic groove 414 is formed in the support block 413.

[0028] When a rubber-SBS composite modified asphalt mixing device in this embodiment is in use, first, the device is moved to the production site of the composite modified asphalt through the moving wheels 308. The motor 300 is started through the controller 402 to drive the belt pulley 301 to rotate. The transmission belt 302 drives the driven pulley 303 to rotate, causing the threaded rod 304 to rotate, driving the lifting block 305 to rise, causing the lifting rod 306 to rise, and driving the moving wheels 308 at the bottom end to rise and retract into the telescopic groove 414 of the support block 413 of the base 400, so that the support block 413 lands to form a stable support. The motor 100 is started to drive the stirring rod one 101 and the gear one 102 to rotate, meshing with the gear two 104 to drive the stirring rod two to rotate, causing the stirring blades to rotate, and adding the modified asphalt mixture into the mixing tank 405.

[0029] The stirring blade one 103 and the stirring blade two 106 mix the modified asphalt mixture. After completion, the motor 200 is started. The motor 200 drives the gear three 203 to rotate, meshing with the rack 204 in the arc-shaped groove 202 on one side of the mixing tank 405, causing the mixing tank 405 to tilt to one side, pulling the bolt 410 on the fixing block 408 back from the convex block 411, and the baffle 406 drops to pour out the modified asphalt mixture, improving the production efficiency of the composite modified asphalt.

[0030] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A rubber-SBS composite modified asphalt mixing device, comprising a mixing mechanism, a discharging mechanism, a moving mechanism, and an auxiliary mechanism, characterized in that: The stirring mechanism is located above the auxiliary mechanism, the discharging mechanism is located below the stirring mechanism, and the moving mechanism is located inside the auxiliary mechanism. The stirring mechanism includes a motor (100), a first stirring rod (101), a first gear (102), a first stirring blade (103), a second gear (104), a second rotating rod (201) (105), and a second stirring blade (106). A first stirring rod (101) is installed on one side of the motor (100). A first gear (102) is installed on the outside of the first stirring rod (101). A number of first stirring blades (103) are installed on the outside of the first stirring rod (101). A second gear (104) is installed on one side of the first gear (102). A second stirring rod is installed inside the second gear (104). A number of second stirring blades (106) are installed on the outside of the second stirring rod.

2. A rubber-SBS composite modified asphalt mixing device according to claim 1, characterized in that: The discharging mechanism includes a motor (200), a rotating rod (201), an arc-shaped groove (202), a third gear (203), and a rack (204). A rotating rod (201) is installed on one side of the motor (200). An arc-shaped groove (202) is formed on one side of the rotating rod (201). A third gear (203) is installed inside the arc-shaped groove (202). A rack (204) is installed at the bottom end of the third gear (203).

3. A rubber-SBS composite modified asphalt mixing device according to claim 1, characterized in that: The moving mechanism includes a motor (300), a pulley (301), a transmission belt (302), a driven wheel (303), a threaded rod (304), a lifting block (305), a lifting rod (306), a limiting rod (307), and a moving wheel (308). A pulley (301) is installed at the bottom end of the motor (300). A transmission belt (302) is installed on one side of the pulley (301). A driven wheel (303) is installed on one side of the transmission belt (302). A threaded rod (304) is installed inside the driven wheel (303). A lifting block (305) is installed on the outside of the threaded rod (304). Lifting rods (306) are installed on both sides of the lifting block (305). A number of limiting columns are installed on both sides of the lifting rods (306). A number of moving wheels (308) are installed at the bottom end of the lifting rods (306).

4. A rubber-SBS composite modified asphalt mixing device according to claim 1, characterized in that: The auxiliary mechanism includes a base (400), a fixing rod (401), a controller (402), a touch screen (403), a button (404), a stirring tank (405), a baffle (406), a movable shaft (407), a fixing block (408), a movable groove (409), a bolt (410), a convex block (411), a slot (412), a supporting block (413), and a telescopic groove (414). A number of fixing rods (401) are installed at the top end of the base (400). A controller (402) is installed on one side of the fixing rod (401). A touch screen (403) is installed at the top end of the controller (402). A number of buttons (404) are installed on one side of the touch screen (403).

5. A rubber-SBS composite modified asphalt mixing device according to claim 4, characterized in that: On the other side of the fixed rod (401), a mixing box (405) is installed. On one side of the mixing box (405), a baffle (406) is installed. At the bottom end of the baffle (406), a movable shaft (407) is installed. On one side of the baffle (406), a number of fixing blocks (408) are installed. The fixing blocks (408) are provided with movable grooves (409), and a bolt (410) is installed inside the movable grooves (409).

6. A rubber-SBS composite modified asphalt mixing device according to claim 5, characterized in that: On one side of the fixing block (408), a convex block (411) is installed. The convex block (411) is provided with a slot (412). At the bottom end of the base (400), a number of support blocks (413) are installed. The support blocks (413) are provided with telescopic grooves (414).

Citation Information

Patent Citations

  • Environment-friendly and energy-saving stirring device for producing composite modified asphalt

    CN217164002U