Efficient disperser for cleaning agent production and processing

By adopting the design of a stirring mechanism and protective mechanism in the production of detergent, the problem of detergent components adhering to the inner wall is solved, and more efficient dispersion and mixing is achieved, which improves production efficiency and equipment stability and safety.

CN223159156UActive Publication Date: 2025-07-29ZHENJIANG FANGYUAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422386052.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-29
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

During the existing cleaner production process, the cleaner ingredients may adhere to the inner wall during the stirring process, affecting product quality and production efficiency.

Method used

The detergent including a stirring mechanism and a protective mechanism is used to produce and process the efficient disperser. The mixing rod and side scraper are driven by the drive motor to scrape the inner wall attachments, and the servo motor controls the meshing of the driving gear and the driven gear to achieve reverse rotation to improve mixing uniformity. At the same time, the protection mechanism absorbs the impact force of the external collision and reduces vibration.

Benefits of technology

Improve the dispersion efficiency of the detergent, ensure product quality and enhance the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient disperser for cleaning agent production and processing, which comprises a bottom plate and a dispersing barrel, the top of the dispersing barrel is in threaded connection with a cover plate through bolts, the left side of the top of the cover plate is communicated with a feeding pipe, the inner surface of the feeding pipe is in threaded connection with a sealing cover, the front side of the dispersing barrel is communicated with a discharging pipe, and the inner surface of the discharging pipe is in threaded connection with the sealing cover. By arranging the stirring mechanism, the driving motor can drive the stirring rod to stir and disperse the cleaning agent in the dispersion barrel and drive the side scraping plate and the bottom scraping plate to scrape away the cleaning agent possibly adhered to the side wall and the bottom of the inner cavity of the dispersion barrel, and in the stirring process, the cleaning agent in the inner cavity of the dispersion barrel can be uniformly dispersed. The servo motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate under the action of tooth meshing, so that the rotating direction of the dispersion barrel is opposite to the stirring direction of the stirring rod, the use purpose of sufficient and uniform mixing is achieved, and the dispersion efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to an efficient disperser for the production and processing of cleaning agents, belonging to the technical field of cleaning agent production. Background Art

[0002] The production of cleaning agents is a complex process covering multiple links such as raw material selection, formula design, mixing, heating, cooling, and packaging. These production processes not only involve the proportioning of chemicals but also include strict control of the production environment and quality inspection of the final product. With the progress of technology, modern cleaning agent production has achieved a high degree of automation and intelligence, greatly improving production efficiency and product quality.

[0003] The Chinese published patent (Publication No.: CN 218307510 U) discloses an efficient disperser for the production of cleaning agents, which includes a dispersion barrel, a discharge valve, and a stirring device. The top of the dispersion barrel is connected with a feed pipe, the lower right end of the dispersion barrel is connected with a discharge pipe, the discharge valve is installed on the discharge pipe, and a stirring device is arranged in the dispersion barrel. The stirring device includes a motor, a first bevel gear, a square cylinder, a second bevel gear, a fixed shaft, a third bevel gear, multiple groups of fourth bevel gears, and multiple groups of rotating shafts. The bottom end of the motor is connected to the top end of the dispersion barrel. Multiple groups of fourth bevel gears are respectively installed at the inner ends of multiple groups of rotating shafts. Multiple groups of rotating shafts are respectively rotatably installed at the front end, rear end, left end, and right end of the square cylinder. Stirring rods are arranged on each group of rotating shafts;

[0004] The above patent improves the stirring effect of the stirring rod on the cleaning agent by the multiple groups of rotating shafts rotating around their own axes while revolving around a central axis, thereby improving the dispersion efficiency of the cleaning agent. However, during the production process of cleaning agents, some cleaning agent components may tend to adhere to the inner wall due to physical or chemical properties during the stirring process, which may affect the product quality and production efficiency and easily reduce the dispersion efficiency of the cleaning agent.

[0005] Therefore, an efficient disperser for the production and processing of cleaning agents is proposed. Content of the Utility Model

[0006] In view of this, the utility model provides an efficient disperser for the production and processing of cleaning agents to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0007] The technical solution of the present utility model is achieved as follows: a high-efficiency disperser for producing and processing detergents, comprising a bottom plate and a dispersion barrel, wherein the top of the dispersion barrel is threadedly connected to a cover plate by bolts, the left side of the top of the cover plate is connected to a feed pipe, the inner surface of the feed pipe is threadedly connected to a sealing cover, the front side of the dispersion barrel is connected to a discharge pipe, a discharge valve is fixedly installed on the inner surface of the discharge pipe, a stirring mechanism is provided on the inner surface of the dispersion barrel, the stirring mechanism comprises a rotating table and a servo motor, the rotating table is movably connected to the middle end of the top of the bottom plate by a bearing, and the rotating table The outer surface of the servo motor is fixedly connected to a driven gear, the output end of the servo motor is fixedly connected to a rotating shaft, the rotating shaft is movably connected to the right side of the top of the base plate through a bearing, the outer surface of the rotating shaft is fixedly connected to a driving gear, and the driving gear and the driven gear are meshed with teeth. The top of the cover plate is fixedly installed with a driving motor, and the output end of the driving motor is fixedly connected to a stirring shaft. The outer surface of the stirring shaft is fixedly connected with stirring rods all around, the outer surface of the stirring shaft is fixedly installed with side scrapers all around, and the lower end of the outer surface of the stirring shaft is fixedly installed with a bottom scraper all around.

[0008] Further preferably, a protective mechanism is provided on the outside of the dispersion barrel, and the protective mechanism includes a cylinder, a sliding rod, a return spring, a sliding sleeve, a connecting rod, a fixed block, a protective plate and a damping shock absorber. The cylinder is fixedly installed on the rear side of the top of the base plate, and a protective cover is fixedly installed on the output end of the cylinder. Mounting seats are fixedly installed on the upper and lower ends of the left and right sides of the protective cover, and the fixed block is fixedly installed on the upper and lower ends of the inner side of the protective plate.

[0009] Further preferably, the sliding rod is fixedly connected to the inner side of the mounting seat, the outer side of the return spring is fixedly connected to the inner side of the mounting seat, the inner side of the return spring is fixedly connected to the outer side of the sliding sleeve, the sliding sleeve is slidably connected to the upper and lower ends of the outer surface of the sliding rod, the connecting rod is movably connected to the front and rear sides of the sliding sleeve through a bearing, and the other end of the connecting rod is movably connected to the outer side of the fixed block through a bearing.

[0010] Further preferably, the inner sides of the damping shock absorbers are fixedly connected to the front and rear ends of the left and right sides of the protective cover, and the outer sides of the four damping shock absorbers are fixedly connected to the inner sides of the two protective plates.

[0011] Further preferably, the inner sides of the four sliding sleeves are fixedly connected with sliders, the upper and lower ends of the left and right sides of the protective cover are provided with sliding grooves, and the inner sides of the four sliders are slidably connected to the inner cavities of the four sliding grooves.

[0012] Further preferably, a support base is fixedly installed on the right side of the top of the base plate, and the servo motor is fixedly installed on the top of the support base.

[0013] Further preferably, guide blocks are fixedly connected to the left and right sides of the bottom of the protective cover, guide grooves are opened on the left and right sides of the top of the base plate, and the bottoms of the two guide blocks are slidably connected to the inner cavities of the two guide grooves.

[0014] Further preferably, positioning plates are fixedly installed on both the left and right sides of the base plate, and the tops of the two positioning plates are connected with positioning bolts through threads.

[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0016] 1. The utility model is provided with a stirring mechanism. The driving motor can drive the stirring rod to stir and disperse the detergent in the dispersion barrel, and drive the side scraper and the bottom scraper to scrape off the detergent that may adhere to the side wall and the bottom of the inner cavity of the dispersion barrel. In the stirring process, the servo motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate through the meshing of teeth, so that the rotation direction of the dispersion barrel is opposite to the stirring direction of the stirring rod, so as to achieve the purpose of sufficient and uniform mixing and improve the dispersion efficiency.

[0017] 2. The utility model provides a protective mechanism, so that when the dispersion barrel is subjected to external collision, the protective plate can effectively absorb and disperse the impact force, reduce the vibration amplitude, protect the dispersion barrel in the protective cover from damage, and improve safety and stability. By providing a slider and a slide groove, the slider can be driven to slide in the inner cavity of the slide groove when the sleeve moves, thereby improving the stability of the sleeve during movement. By providing a support seat, it is convenient to install the servo motor and play a role in installation and fixing. By providing a guide block and a guide groove, the guide block can be driven to slide in the inner cavity of the guide groove when the protective cover moves, thereby improving the stability of the protective cover during movement. By providing a positioning plate and a positioning bolt, the entire equipment can be installed, thereby improving the overall stability.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 Schematic front view structure diagram of the present utility model;

[0021] Figure 2 Schematic rear side structure diagram of the present utility model;

[0022] Figure 3 Schematic structure diagram of the cover plate in the disassembled state of the present utility model;

[0023] Figure 4 Schematic structure diagram of the stirring mechanism of the present utility model;

[0024] Figure 5 Schematic structure diagram of the protection mechanism of the present utility model.

[0025] Reference numerals: 1, bottom plate; 2, stirring mechanism; 201, rotating table; 202, driven gear; 203, servo motor; 204, rotating shaft; 205, driving gear; 206, driving motor; 207, stirring shaft; 208, stirring rod; 209, side scraping plate; 210, bottom scraping plate; 3, protection mechanism; 301, air cylinder; 302, protective cover; 303, mounting seat; 304, sliding rod; 305, return spring; 306, sliding sleeve; 307, connecting rod; 308, fixed block; 309, protection plate; 310, damping shock absorber; 4, dispersion barrel; 5, cover plate; 6, slider; 7, sliding groove; 8, support seat; 9, guiding block; 10, guiding groove; 11, positioning plate; 12, positioning bolt; 13, feed pipe; 14, sealing cover; 15, discharge pipe; 16, discharge valve. Detailed implementation manners

[0026] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0027] The embodiments of the present utility model will be described in detail below with reference to the drawings.

[0028] Embodiment 1

[0029] As Figure 1-5As shown in the figure, an embodiment of the utility model provides an efficient disperser for the production and processing of a cleaning agent, which includes a bottom plate 1 and a dispersion barrel 4. The top of the dispersion barrel 4 is connected with a cover plate 5 by bolt threads. The left side of the top of the cover plate 5 is communicated with a feed pipe 13. A sealing cover 14 is connected to the inner surface of the feed pipe 13 by threads. The front side of the dispersion barrel 4 is communicated with a discharge pipe 15. A discharge valve 16 is fixedly installed on the inner surface of the discharge pipe 15. A stirring mechanism 2 is arranged on the inner surface of the dispersion barrel 4. The stirring mechanism 2 includes a rotating table 201 and a servo motor 203. The rotating table 201 is movably connected to the middle of the top of the bottom plate 1 through a bearing. A driven gear 202 is fixedly connected to the outer surface of the rotating table 201. The output end of the servo motor 203 is fixedly connected with a rotating shaft 204. The rotating shaft 204 is movably connected to the right side of the top of the bottom plate 1 through a bearing. A driving gear 205 is fixedly connected to the outer surface of the rotating shaft 204. The driving gear 205 and the driven gear 202 are connected by tooth engagement. A driving motor 206 is fixedly installed on the top of the cover plate 5. The output end of the driving motor 206 is fixedly connected with a stirring shaft 207. Stirring rods 208 are fixedly connected to the peripheries of the outer surface of the stirring shaft 207. Side scraping plates 209 are fixedly installed on the peripheries of the outer surface of the stirring shaft 207. Bottom scraping plates 210 are fixedly installed on the peripheries of the lower end of the outer surface of the stirring shaft 207.

[0030] By setting the stirring mechanism 2, the driving motor 206 can drive the stirring rods 208 to stir the cleaning agent in the dispersion barrel 4, and drive the side scraping plates 209 and the bottom scraping plates 210 to scrape the cleaning agent that may adhere to the inner cavity side wall and the bottom of the dispersion barrel 4. And during the stirring process, the servo motor 203 drives the driving gear 205 to rotate. The driving gear 205 drives the driven gear 202 to rotate through the action of tooth engagement, so that the rotation direction of the dispersion barrel 4 is opposite to the stirring direction of the stirring rods 208, achieving the purpose of full and uniform mixing, and improving the dispersion efficiency.

[0031] Embodiment 2

[0032] In one embodiment, a protection mechanism 3 is provided on the outer side of the dispersion barrel 4. The protection mechanism 3 includes a cylinder 301, a slide bar 304, a return spring 305, a slide sleeve 306, a connecting rod 307, a fixed block 308, a protection plate 309 and a damping shock absorber 310. The cylinder 301 is fixedly installed at the rear side of the top of the bottom plate 1. The output end of the cylinder 301 is fixedly installed with a protective cover 302. Mounting seats 303 are fixedly installed at the upper and lower ends of the left and right sides of the protective cover 302. Fixed blocks 308 are fixedly installed at the upper and lower ends of the inner side of the protection plate 309. The slide bar 304 is fixedly connected to the inner side of the mounting seat 303. The outer side of the return spring 305 is fixedly connected to the inner side of the mounting seat 303. The inner side of the return spring 305 is fixedly connected to the outer side of the slide sleeve 306. The slide sleeve 306 is slidably connected to the upper and lower ends of the outer surface of the slide bar 304. The connecting rod 307 is movably connected to the front and rear sides of the slide sleeve 306 through bearings. The other end of the connecting rod 307 is movably connected to the outer side of the fixed block 308 through a bearing. The inner side of the damping shock absorber 310 is fixedly connected to the front and rear ends of the left and right sides of the protective cover 302. The outer sides of the four damping shock absorbers 310 are all fixedly connected to the inner sides of the two protection plates 309.

[0033] By providing the protection mechanism 3, when the dispersion barrel 4 is subjected to an external collision, the protection plate 309 can effectively absorb and disperse the impact force, reduce the vibration amplitude, protect the dispersion barrel 4 inside the protective cover 302 from being damaged, and improve safety and stability.

[0034] Embodiment 3

[0035] In one embodiment, sliders 6 are fixedly connected to the inner sides of the four slide sleeves 306. Chute grooves 7 are formed at the upper and lower ends of the left and right sides of the protective cover 302. The inner sides of the four sliders 6 are all slidably connected to the inner cavities of the four chute grooves 7. A support seat 8 is fixedly installed on the right side of the top of the bottom plate 1. A servo motor 203 is fixedly installed on the top of the support seat 8. Guide blocks 9 are fixedly connected to the left and right sides of the bottom of the protective cover 302. Guide grooves 10 are formed at the left and right sides of the top of the bottom plate 1. The bottoms of the two guide blocks 9 are slidably connected to the inner cavities of the two guide grooves 10. Positioning plates 11 are fixedly installed on the left and right sides of the bottom plate 1. Positioning bolts 12 are threadedly connected to the tops of the two positioning plates 11

[0036] By providing a slider 6 and a chute 7, when the sliding sleeve 306 moves, it can drive the slider 6 to slide within the inner cavity of the chute 7, improving the stability of the sliding sleeve 306 during movement. By providing a support base 8, it is convenient to install the servo motor 203, playing a role in installation and fixation. By providing a guide block 9 and a guide groove 10, when the protective cover 302 moves, it can drive the guide block 9 to slide within the inner cavity of the guide groove 10, improving the stability of the protective cover 302 during movement. By providing a positioning plate 11 and positioning bolts 12, the overall device can be installed, improving the overall stability.

[0037] When the present utility model is in operation: First, the cleaning agent is introduced into the dispersion barrel 4 through the feed pipe 13. The output end of the drive motor 206 can drive the stirring rod 208 to stir the cleaning agent in the dispersion barrel 4, and drive the side scraping plate 209 and the bottom scraping plate 210 to scrape the cleaning agent that may adhere to the inner cavity side wall and bottom of the dispersion barrel 4. During the stirring process, the output end of the servo motor 203 drives the driving gear 205 to rotate. The driving gear 205 drives the driven gear 202 to rotate through the meshing of teeth. The driven gear 202 drives the rotating table 201 and the dispersion barrel 4 to rotate, making the rotation direction of the dispersion barrel 4 opposite to the stirring direction of the stirring rod 208, achieving the purpose of full and uniform mixing, improving the dispersion efficiency. After the cleaning agent is stirred and dispersed, the discharge valve 16 is opened, and the cleaning agent is discharged through the discharge pipe 15.

[0038] During the operation of the dispersion barrel 4, to avoid external impacts, the output end of the cylinder 301 drives the protective cover 302 to move to the outside of the dispersion barrel 4. When the protective plate 309 is in place, the protective plate 309 drives the fixed block 308 and the connecting rod 307 to move inward. The connecting rod 307 drives the sliding sleeve 306 to slide outward on the surface of the sliding rod 304, and the sliding sleeve 306 squeezes the return spring 305, causing the return spring 305 to deform. With the cooperation of the damping shock absorber 310, a damping force is provided during a collision, reducing its amplitude and accelerating the vibration decay, absorbing and eliminating the generated impact force, thereby protecting the dispersion barrel 4 from damage.

[0039] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claimed rights.

Claims

1. An efficient disperser for the production and processing of a cleaning agent, comprising a bottom plate (1) and a dispersion barrel (4), characterized in that: The top of the dispersion barrel (4) is connected with a cover plate (5) by bolt threads. The left side of the top of the cover plate (5) is communicated with a feed pipe (13). The inner surface of the feed pipe (13) is connected with a sealing cover (14) by threads. The front side of the dispersion barrel (4) is communicated with a discharge pipe (15). A discharge valve (16) is fixedly installed on the inner surface of the discharge pipe (15). A stirring mechanism (2) is arranged on the inner surface of the dispersion barrel (4). The stirring mechanism (2) includes a rotating table (201) and a servo motor (203). The rotating table (201) is movably connected to the middle end of the top of the bottom plate (1) through a bearing. A driven gear (202) is fixedly connected to the outer surface of the rotating table (201). The output end of the servo motor (203) is fixedly connected with a rotating shaft (204). The rotating shaft (204) is movably connected to the right side of the top of the bottom plate (1) through a bearing. A driving gear (205) is fixedly connected to the outer surface of the rotating shaft (204). The driving gear (205) and the driven gear (202) are engaged with each other by teeth. A driving motor (206) is fixedly installed on the top of the cover plate (5). The output end of the driving motor (206) is fixedly connected with a stirring shaft (207). Stirring rods (208) are fixedly connected to the peripheries of the outer surface of the stirring shaft (207). Side scraping plates (209) are fixedly installed on the peripheries of the outer surface of the stirring shaft (207). Bottom scraping plates (210) are fixedly installed on the peripheries of the lower end of the outer surface of the stirring shaft (207).

2. The high-efficiency disperser for the production and processing of a cleaning agent according to claim 1, wherein: A protection mechanism (3) is arranged outside the dispersion barrel (4). The protection mechanism (3) includes a cylinder (301), a sliding rod (304), a return spring (305), a sliding sleeve (306), a connecting rod (307), a fixed block (308), a protection plate (309) and a damping shock absorber (310). The cylinder (301) is fixedly installed on the rear side of the top of the bottom plate (1). The output end of the cylinder (301) is fixedly installed with a protective cover (302). Mounting seats (303) are fixedly installed at the upper and lower ends of the left and right sides of the protective cover (302). The fixed block (308) is fixedly installed at the upper and lower ends of the inner side of the protection plate (309).

3. The high-efficiency disperser for the production and processing of a cleaning agent according to claim 2, characterized in that: The sliding rod (304) is fixedly connected to the inner side of the mounting seat (303). The outer side of the return spring (305) is fixedly connected to the inner side of the mounting seat (303). The inner side of the return spring (305) is fixedly connected to the outer side of the sliding sleeve (306). The sliding sleeve (306) is slidably connected to the upper and lower ends of the outer surface of the sliding rod (304). The connecting rod (307) is movably connected to the front and rear sides of the sliding sleeve (306) through a bearing. The other end of the connecting rod (307) is movably connected to the outer side of the fixed block (308) through a bearing.

4. An efficient disperser for the production and processing of a cleaning agent according to claim 2, characterized in that: The inner sides of the damping shock absorbers (310) are fixedly connected to the front and rear ends of the left and right sides of the protective cover (302). The outer sides of the four damping shock absorbers (310) are fixedly connected to the inner sides of the two protection plates (309).

5. The high-efficiency disperser for the production and processing of a cleaning agent according to claim 2, wherein: Sliders (6) are fixedly connected to the inner sides of the four sliding sleeves (306), and chutes (7) are respectively formed at the upper and lower ends of the left and right sides of the protective cover (302). The inner sides of the four sliders (6) are slidably connected to the inner cavities of the four chutes (7).

6. The high-efficiency disperser for the production and processing of a cleaning agent according to claim 1, characterized in that: A support seat (8) is fixedly installed on the right side of the top of the bottom plate (1), and the servo motor (203) is fixedly installed on the top of the support seat (8).

7. An efficient disperser for the production and processing of a cleaning agent according to claim 2, characterized in that: Guide blocks (9) are fixedly connected to the left and right sides of the bottom of the protective cover (302), and guide grooves (10) are respectively formed on the left and right sides of the top of the bottom plate (1). The bottoms of the two guide blocks (9) are slidably connected to the inner cavities of the two guide grooves (10).

8. An efficient disperser for the production and processing of a cleaning agent according to claim 1, characterized in that: Positioning plates (11) are fixedly installed on the left and right sides of the bottom plate (1), and positioning bolts (12) are connected to the tops of the two positioning plates (11) by threads.

Citation Information

Patent Citations

  • Efficient dispersion machine for producing cleaning agent

    CN218307510U